Mahindra 35 Series, Service Manual

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G-6 35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
TROUBLE PROBABLE CAUSE REMEDY REF.
1. CHECKING ELECTRICAL TROUBLES (Contd.)
1. Starter motor burned out. 1. Install new starter motor.
2. Commutator worn or dirty. 2. Remove band, inspect
brushes and commutator
for grooves, pitting,
burned spots.
3. Brushes not making proper. 3. Inspect brushes for
contact. proper seating. Replace if
necessary.
INSTRUMENT CLUSTER
1. Fuse blown Replace
2. Wiring harness disconnected or Repair or replace
improperly connected
1. Short circuit between alternator Repair or replace
L. terminal lead and chassis.
2. Alternator defective Repair or replace
1. Engine oil pressure too low Repair Engine
2. Engine oil insufficient Replenish
3. Engine oil pressure switch Replace
defective
4. Short circuit between engine oil Repair
pressure switch lead and chassis.
1. Engine oil pressure switch defective Replace
2. Warning harness disconnected Repair or Replace
or improperly connected
(between panel board and
engine oil pressure switch)
1. Key switch defective • Replace
2. Wiring harness short • Repair or Replace
1. Fuel solenoid defective • Replace
2. Key switch defective • Replace
3. Starter relay defective. PTO • Replace
relay / PTO flasher & Neutral
switch defective
4. Wiring disconnected / loose Tighten properly
connected
2. Start Motor
insufficient
torque
3. Gauge in Red
zone, when
engine is
running
4. Engine oil
pressure needle
flickers when
main switch is
turned ON and
Engine is not
running
1. Charging lamp
does not light
when main switch
is turned ON
2. Charging lamp
light ON when
engine is
running.
6. Engine does not
start
Electrical System
5. Engine does not
stop when main
switch is turn OFF