MAHA MBT Series Original Operating Instructions Download Page 47

47

 

 

BA022401-en 

 

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4.3

 

Error Codes 

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Error 
code 

Description 

Remedy 

12 

Connection to multi-function 
display missing 

Contact service  

32 

Left sensor roller impulse sensor 
defective 

Check motor protection switch. 
If o.k. contact service. 

33 

Both sensor roller impulse 
sensors defective 

Check motor protection switch. 
If o.k. contact service.. 

34 

Right sensor roller impulse 
sensor defective 

Check motor protection switch. 
If o.k. contact service. 

40 

Zero point of the brake force 
strain gauge outside of range 

Contact service 

41 

Only left-hand sensor roller 
pressed 

Drive onto both sides of test stand. 

42 

Only right-hand sensor roller 
pressed 

Drive onto both sides of test stand. 

50  Scale zero point outside of range 

Roller set may not be occupied when 
switching on. 

51 

Test stand is already occupied 
when switching on.  

Exit test stand with vehicle and switch 
main switch off/on. 

 

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4.4

 

Care Instructions 

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Periodically clean the equipment and treat it with a care product. 

 

Repair damage to the paintwork immediately to prevent corrosion. 

 

Usage of caustic cleaning agents or high pressure and steam jet cleaners may 
lead to equipment damage. 

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Regular care and maintenance is the key condition for functionality and long life 
expectancy of the equipment! 

 

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4.5

 

Spare Parts 

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To ensure safe and reliable operation, only use original spare parts supplied by the 
equipment manufacturer. 

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Summary of Contents for MBT Series

Page 1: ...sterkarte Start um Name dem Text zuzuweisen der hier angezeigt werden soll Fehler Verwenden Sie die Registerkarte Start um Name dem Text zuzuweisen der hier angezeigt werden soll MBT 2100 Roller Brake...

Page 2: ...andard Mode without Remote Control 21 3 3 2 Standard Mode Automatic 4 Wheel Drive Recognition 22 3 3 3 Standard Mode Blink Mode 23 3 3 4 Standard Mode Reco 1 Procedure 25 3 3 5 Standard Mode Reco 1 4...

Page 3: ...3 BA022401 en 5 Dismantling 48 6 Contents of the Declaration of Conformity 48 7 Company Information 49 Pos 3 Format MANUELLER UMBRUCH Seitenumbruch 0 mod_1134403577687_0 docx 1277 1...

Page 4: ...4 BA022401 en Pos 4 Format MANUELLER UMBRUCH Seitenumbruch 0 mod_1134403577687_0 docx 1277 1...

Page 5: ...Inhalte Sicherheit Inhalt Bestimmungsgem er Gebrauch BPS_12pt 26 mod_1326368132160_75 docx 1504745 1 This equipment is to be used exclusively for the brake testing of motor vehicles Observe the rated...

Page 6: ...situations switch off system with main switch or emergency stop switch No persons shall be in the danger zone of the system Rotating or moving parts e g test stand rollers are dangerous Danger of car...

Page 7: ...be switched off and secured against restart before doing repair maintenance and set up work Fire danger due to rubber abrasion on the roller set Clean regularly Remove abrasion before maintenance wor...

Page 8: ...15 50 mm Warning and Information Labels Warning and information labels are attached to the equipment These must not be changed or removed and must be replaced if unreadable see below for part numbers...

Page 9: ...l off the accident site Immediately report any accident to your supervisor Make sure a record is kept of every occasion first aid is provided e g in an accident book Remain calm and answer any questio...

Page 10: ...which is positioned on a plate with applied brakes is determined The dynamic method is more practice orientated whereby the wheel is brought up to a predetermined RPM by the motor driven roller set an...

Page 11: ...que will be transferred from one vehicle wheel to the other This is accomplished if no torque is applied to the drive shaft of the differential during the brake test The following example will explain...

Page 12: ...ressure Pm of the hydraulic brake by means of a pressure sensor Testing of various 4 wheel drive types There are three different types of 4 wheel drives a Disengageable drive shaft leading to the diff...

Page 13: ...ntrol of the drive motors alone will be sufficient in this case Contrary to the above when testing the brakes of 4 wheel drive vehicle having a hard viscous clutch in the drive shaft both wheels on th...

Page 14: ...right drive motor is switched off and thus running free the left wheel is dragging the right wheel along The flanks of a tooth in the differential touch each other on one side Now the first limit posi...

Page 15: ...ive over max kg 3000 4000 5000 Drive power kW 2 x 3 2 x 4 Test speed km h 3 5 Measurement range kN 2 x 0 6 2 x 0 8 Display accuracy 2 of the measurement range end value 2 Difference left right Track w...

Page 16: ...sche Dokumentation Alle Ger te berschriften berschriften 1 1 D berschrift 1 1 Display 8 mod_1203421747708_75 docx 147611 2 1 3 1 Display Pos 40 Technische Dokumentation Pr f und Sicherheitstechnik 02...

Page 17: ...d is active when the lamp above this symbol is lit C Brake Front Axle Parking Brake Rear Axle D Print E Ready lamp When the lamp above this symbol lights up the brake pedal parking brake can be operat...

Page 18: ...ntation Pr f und Sicherheitstechnik Archiv Z2 Fernbedienungen 2601 RECO 1 TI Inhalt E126 Fernbedienung RECO 1 Bild 21 mod_1277808734534_0 docx 861868 1 Pos 47 Technische Dokumentation Pr f und Sicherh...

Page 19: ...1 mod_1277892982039_0 docx 862403 1 IFB FFB Pos 50 Technische Dokumentation Pr f und Sicherheitstechnik 02 Rollen BPS Pkw 2301 MBT LON BA Inhalt 0223 Fernbedienung FFB IFB Bild 21 mod_1277121814678_0...

Page 20: ...okumentation Alle Ger te berschriften berschriften 1 1 P berschrift 1 1 Pr fablauf 8 mod_1200574029101_75 docx 140824 2 1 3 3 Test Procedure Pos 54 Technische Dokumentation Pr f und Sicherheitstechnik...

Page 21: ...und Sicherheitstechnik 02 Rollen BPS Pkw 2401 MBT 2100 BA Inhalt 0224 Standard Mode ohne Fernbedienung neu 24 mod_1304418718210_75 docx 1002953 1 Without remote control MBT test flow without remote c...

Page 22: ...tion the right hand wheel in the opposite direction Ready for braking when light signal on Brake until slip limit or release before Pay attention If the brake value of 500N is not exceeded within 10 s...

Page 23: ...art PB 2 blinks Pause RA 3 blinks Pause Lights up permanently print possible Activate pointer stop Permanent quick blinking delete measurement Manual Auto OFF Measurement completion if necessary Light...

Page 24: ...ble outside of the roller set Lights up permanently Start print out After printing the status lamp blinks very quickly If this is confirmed with the blue enter key all measurement values are deleted P...

Page 25: ...art Axle type change possible with arrow up or down FA PB RA Ready for brakikng when LED lights up Brake until slip limit or release before Rollers stop The pointers go to the max brake value Repeat m...

Page 26: ...6 BA022401 en If only one axle should be printed out do a Auto Off The final evaluation is done Printing is now possible Pos 64 Format MANUELLER UMBRUCH Seitenumbruch 0 mod_1134403577687_0 docx 1277 1...

Page 27: ...WD recognition if 4x4 not pre selected DC Drive Control Wait once for start up monitoring DC Single Wait twice for start up monitoring DC PRO Drive onto roller set Automatic roller start INFO Left ha...

Page 28: ...er pressing the blue Enter key Printing is only possible outside of the roller set Display x 2 Brake force total Display x 10 Deceleration in if weighing machine is available If only one axle is to be...

Page 29: ...ble on left hand roller set Left motorcycle Scroll to motorcycle mode with the Motor On key Confirm the mode using the enter key Pay attention If the RS is not occupied within 30 sec there is a reset...

Page 30: ...The print out appears after pressing the blue Enter key Printing is only possible outside of the roller set Display x 2 Brake force total Display x 10 decleration in If scale is available After confi...

Page 31: ...torcycle mode with the motor on key Use star key to confirm the mode Pay attention if the roller set is not occupied within 30 sec There is a reset back to Standard mode FA blinks for axle measurement...

Page 32: ...ressing the key the print out follows Printing is only possible outside of the roller set Display 2 times Brake force total Display x10 deceleration in if a scale is present Delete measurement with or...

Page 33: ...turns to standard mode Autom 4 wheel drive if 4x4 not pre selected Drive Control Pro wait 2x start up monitoring Drive on to roller set Automatic roller start INFO Left hand wheel rotates in test dire...

Page 34: ...printing of only one axle measurement Start printing Final evaluation Print out is only possible outside of the roller set Display x2 Brake force total Display x10 decleration in if a scale is present...

Page 35: ...93 1 MBT test procedure with remote control IFB without LED Drive on to roller set LED display is only needed when option 4x4 motorcycle or 2nd driving direction is present Automatic roller start Read...

Page 36: ...l evaluation Print out is only possible outside of the roller set Display x2 Brake force Ges display x10 deceleration in as long as a scale is present Pos 79 Format MANUELLER UMBRUCH Seitenumbruch 0 m...

Page 37: ...orce meter Drive on to roller set Automatic roller set Activate pointer stop Measurement front and rear axle Measurement parking brake Slowly brake Lamp blinks permanently Ready lamp blinks once Measu...

Page 38: ...axle Axle change New measurement can start or print Manual Auto OFF e g print of only one axle measurement Start print Print out is only possible outside of the roller set Pos 82 Format MANUELLER UMBR...

Page 39: ...omatic roller start PB blink twice Pause no APK procedure necessary RA blink three times Pause Lights up permanently print possible Activate pointer Stopp Permanent rapid blinking delete measurement M...

Page 40: ...nt can start Automatic print out after measurement of FA PB RA only when function activated Manual print out only possible outside of roller set Lights permanently Start print out Pos 85 Format MANUEL...

Page 41: ...to roller set Automatic roller start Slowly brake Measurement point P1 is measured One wheel rotation 1WR Ready lamp blinks once Brake up to slip limit keep pedal steady Measurement point P2 is measur...

Page 42: ...g 300R100 Display 5 Strain gauge detuning visible at pointer Press power on key Test stand is ready for testing Enter wheel circumference Press power on key 5 sec Zero point check After 5 sec Pointer...

Page 43: ...in kN 200 50 100 300 33 67 100 400 25 50 75 100 500 20 40 60 80 100 600 17 33 50 67 83 100 700 14 29 43 57 71 86 100 800 13 25 38 50 63 75 88 100 900 11 22 33 44 56 67 78 89 100 1000 10 20 30 40 50 6...

Page 44: ...e only by authorized and trained service technicians provided by the manufacturer licensed dealers or service partners In case of non compliance the manufacturer s warranty becomes void Pos 98 Technis...

Page 45: ...heck the chain tension 8 Reinstall the cover plates to the roller set Pos 102 Format MANUELLER UMBRUCH Zeilenschaltung 7 mod_1195138965731_0 docx 132177 1 Pos 103 Format MANUELLER UMBRUCH Zeilenschalt...

Page 46: ...herheitstechnik 00 BPS Alle Inhalte Inhalt Inst Tastrollen Text MBT 3x00 4x00 7x00_12pt 26 mod_1326874914374_75 docx 1511547 1 Grease the sensor roller hinges every 200 two hundred operating hours or...

Page 47: ...on Exit test stand with vehicle and switch main switch off on Pos 113 Technische Dokumentation Alle Ger te berschriften berschriften 1 1 P berschrift 1 1 Pflegehinweise 15 mod_1245912234854_75 docx 3...

Page 48: ...r te Inhalte Inhalt Inhalt der Konformit tserkl rung allg_12pt 26 mod_1324468436145_75 d ocx 1141120 1 MAHA Maschinenbau Haldenwang GmbH Co KG herewith declares as a manufacturer its sole responsibili...

Page 49: ...ed Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or de sign The contents of this edition have been checked with great...

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