MAGUIRE MPA-6 Series Installation Operation & Maintenance Download Page 15

M A G U I R E   P R O D U C T S ,   I N C .  

 

 

15 

S e r i e s   M P A

 

CHANGING COLORS 

 

1.  Run the pump in REVERSE to empty the tube of color. 

 

2.  Remove pump tube from pump head. 

 

3.  Remove poly-tubing from process machine and coil entire tube onto top of drum. Do not 

disconnect any other fittings. Tape up the open end of the poly-tubing to prevent dripping of 
color. 

 

4.  Bring in next color drum and repeat Steps 5 through 8 of "Start Up Procedure". 

 
 
 
 

PICKUP ASSEMBLY 

 
An inexpensive pickup assembly is fitted to the drum of color to be used. If one pump is going to 
run more than one color, each color drum should be equipped with its own pickup assembly. Each 
pickup assembly consists of several components. All are connected together and should never be 
disassembled except in the case of a tube blockage caused by contaminants in the liquid color. 
The lance and threaded adaptor are installed directly into the lid of the drum. The other end of the 
tubing assembly is connected to the feed throat of the process machine. 
 
A common source of problems comes from contaminants, such as plastic pellets entering the 
liquid. When opening a new drum or replacing an empty one, be certain that no openings are left 
uncovered where contaminants could accidentally enter the liquid. 
 
Tubing assemblies for 30 and 55 gallon drums are fitted with a High Capacity Filter that reduces 
the possibility of plastic pellets clogging the pump tube. It is easily cleaned by back flushing with 
water. 
 
If a pickup assembly is available for every color, operators should never need to come in contact 
with the liquid color except when replacing an empty drum. The REVERSE switch allows the 
operator to momentarily run the pump in reverse to drain liquid from the tube assembly back into 
the liquid container. Since there is no cleanup required for a color change and no color is 
discarded or lost, a considerable amount of coloring is saved over a period of time. 

 

Summary of Contents for MPA-6 Series

Page 1: ...eries MPA 6 MAGUIRE Series MPA 6 Six Roller Liquid Color Metering Pump with Automatic Speed Control INSTALLATION OPERATION MAINTENANCE Original Instructions Manual Revision Date March 26 2019 Copyrigh...

Page 2: ...M A G U I R E P R O D U C T S I N C 2 S e r i e s M P A...

Page 3: ...ion of Controls ______________________________________11 Formulas for Setting the Counter ______________________________13 Changing Colors____________________________________________15 Disassembly and...

Page 4: ...no responsibility or liability for damage or malfunction of the equipment arising from non observance of these operating instructions To avoid errors and to ensure trouble free operation it is essenti...

Page 5: ...process machine 4 Connect the power cords as follows Plug the CONTINUOUS POWER cord into a standard 110 volt continuous power source Plug SIGNAL cord into outlet that is energized only when the screw...

Page 6: ...y primed set counter to 60 and run pump in the CONTINUOUS mode until color line is primed 7 Using the formula provided in this manual set the counter to the proper setting for the particular part you...

Page 7: ...nal microprocessor to allow color metering to occur uniformly over the entire screw return cycle The operator need not concern himself with motor speed adjustment Changing cycle times or fluctuations...

Page 8: ...at the same height above the process feed screw as the color feed When REGRIND metering starts COLOR metering is reduced accordingly For this reason both components must enter the material flow near e...

Page 9: ...in the forward direction As the tube behind the roller springs back to its original round shape the expanding inside cavity creates a vacuum that draws liquid into the tube At least one roller is alw...

Page 10: ...scosities similar to or lower than latex paint or easy pouring syrup Viscosities so high that they do not readily pour can also be pumped but at considerably reduced maximum rates While the pump is a...

Page 11: ...h one exception if the RANGE switch is in the LOW resolution position turned to the right the motor will ONLY run when the SIGNAL cord is energized 2 MOTOR FORWARD REVERSE SWITCH This switch should be...

Page 12: ...s switch will force the controller to run a proper CALIBRATED output This output in grams is used in the SETTING formula CONTINUOUS MODE The motor will ONLY run when the SIGNAL cord is energized In th...

Page 13: ...LBS of natural required or KILOS of COLOR per 100 KILOS of natural 3 Determine the METERING RATE in grams 100 counts 4 Set the digital counter using the following formula lbs hr x lbs 100 grams 100ct...

Page 14: ...ight of liquid color 12 lbs per gallon Green tube C factor 1 3 400 x 1 2 x 1 3 12 52 Set Counter on 52 EXTRUSION Continuous Mode 1 Determine the extruder output in pounds per hour 2 Determine the perc...

Page 15: ...are installed directly into the lid of the drum The other end of the tubing assembly is connected to the feed throat of the process machine A common source of problems comes from contaminants such as...

Page 16: ...e you can see water flowing from the other end of the tubing assembly leave the water running for about 10 minutes This should be sufficient time to clean all remaining traces of liquid color from the...

Page 17: ...RLY 1 READ below about NORMAL OPERATION and compare to your problem 2 The QUESTIONS that follow may assist you in solving your problem 3 If you are unable to remedy the problem a ANSWER in writing as...

Page 18: ...will always run at 10 RPMs To simulate machine cycles plug the signal cord in and out of a wall outlet Shortening of the on time will result in the motor running faster Lengthening of the on time wil...

Page 19: ...d and the display BLINKS Full speed will display about 65 for 2 magnet models most 3 and 6 roller pumps and about 90 for all other models Extrusion Following models display about 180 at full speed BLI...

Page 20: ...ity of low voltage condition below 100 ____________ On power up ____________ OR after running for how many hours ____________ Is problem intermittent ____________ How often ____________ TESTING result...

Page 21: ...Y and as completely as possible will help us locate and correct any design weakness that might be responsible for the problems you are having IN HOUSE REPAIRS 1 If a controller fails to respond proper...

Page 22: ...be turned off or may be faulty c Brushes on the motor may not be making proper contact with the armature Sometimes brushes stick in their holders A DC voltage at the motor leads without corresponding...

Page 23: ...Be sure that TEFLON TAPE was used on all pipe thread connections on the suction side of the pickup assembly A vacuum leak is indicated if the pump pumps air out of the outlet without sucking liquid in...

Page 24: ...rate in pounds per hour For injection molding extrusion rate is approximately equal to tons of clamping pressure i e a 500 ton press extrudes material at about 500 lbs hour A more accurate estimate ma...

Page 25: ...he main supply pail 1 should be placed at the top of the stand and connected to the supply line The secondary pail 2 should also be connected to the supply line Step 2 When the main pail is low tilt u...

Page 26: ...ther liability in connection with the sale of its products This warranty shall not apply to any instrument or other article of equipment which shall have been repaired or altered outside MAGUIRE PRODU...

Page 27: ...9 4300 Fax 610 459 2700 Email info maguire com Web www maguire com Maguire Europe Tame Park Tamworth Staffordshire B775DY UK Tel 44 1827 265 850 Fax 44 1827 265 855 Email info maguire europe com Magui...

Reviews: