Magtek ExpressCard 2000 Replacement Procedure Download Page 5

1 - Required Tools, Materials, and Documents 

ExpressCard 2000| Instant Issuance Card Personalization System | Power Supply Replacement Procedure 

 
Page 5 

1

 

Required Tools, Materials, and Documents 

1.1

 

Required Tools 

Part Number 

Quantity 

Description 

33011008 

1 ea. 

ASM TOOL KIT,FIELD SERVICE,EC2000 

1.2

 

Suggested Tools 

Part Number 

Quantity 

Description 

N/A 

1 ea. 

Flashlight 

1.3

 

Required Materials 

Part Number 

Quantity 

Description 

33070941 

1 ea. 

ASM REPLACEMENT KIT,POWER SUPPLY,EC2000 

1.4

 

Suggested Materials 

Part Number 

Quantity 

Description 

33011009 

1 ea. 

ASM KIT,STARTER,SPARE,FIELD SERVICE,EC2000 

1.5

 

Required Software and Documents 

MagTek recommends loading the following required software and documents on a USB thumb drive or 
service laptop before visiting the customer site. 
 

Part Number 

Quantity 

Description 

99875600 

1 ea. 

MNL USER INSTALL & OPERATION MANUAL,EC2000 

99875607 

1 ea. 

MNL HARDWARE SERVICE MANUAL,EC2000 

 
 

 

Summary of Contents for ExpressCard 2000

Page 1: ...0 I Phone 562 546 6400 I Technical Support 888 624 8350 www magtek com ExpressCard 2000 Instant Issuance Card Personalization System Power Supply Replacement Procedure September 22 2014 Manual Part Nu...

Page 2: ...reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission of MagTek Inc MagTek is a registered trademark of MagTek Inc Magn...

Page 3: ...cable electronic board or assembly SAFETY REQUIREMENTS Caution Never do any of the following DO NOT use a ground adapter plug to connect equipment to a power socket outlet that lacks a ground connect...

Page 4: ...of Contents Table of Contents 4 1 Required Tools Materials and Documents 5 1 1 Required Tools 5 1 2 Suggested Tools 5 1 3 Required Materials 5 1 4 Suggested Materials 5 1 5 Required Software and Docu...

Page 5: ...ashlight 1 3 Required Materials Part Number Quantity Description 33070941 1 ea ASM REPLACEMENT KIT POWER SUPPLY EC2000 1 4 Suggested Materials Part Number Quantity Description 33011009 1 ea ASM KIT ST...

Page 6: ...ance functions so many of the cross references to deeper how to procedures from that manual have been removed for brevity The information in this document is intended for use by trained professional s...

Page 7: ...es from the device including card stock image printer ribbons indent cartridges and tipper foils Some consumables contain negative imprints of cardholder data and must be handled securely 2 Make sure...

Page 8: ...ple move the device then one person keeps the device stable while the other removes the power supply Figure 3 1 Power Supply FRONT LEFT VIEW FROM ABOVE To remove the power supply follow these steps 1...

Page 9: ...Personalization System Power Supply Replacement Procedure Page 9 Figure 3 2 One Person Keeps the Device Stable LEFT VIEW Figure 3 3 Four Power Supply Screws Exposed BOTTOM LEFT VIEW 5 Locate the power...

Page 10: ...LEFT SIDE VIEW 6 Remove the clear plastic cover that protects the power supply inputs 7 Use the No 2 Philips screwdriver to loosen the screws that secure the three power input wires to the power suppl...

Page 11: ...ws holding the power supply output cables then disconnect the cables See Figure 3 7 Figure 3 7 Power Supply Output Cables LEFT VIEW 10 Use the No 2 screwdriver to remove the four screws on the bottom...

Page 12: ...connect the output wires according to Figure 3 7 5 Plug in the control and monitoring cable 6 Re connect the input wires Insert the spade connectors behind the plate behind the screws not directly beh...

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