background image

 

4

Technical Bulletin 

Importance of Adequate Fresh Air  

 

Every home is a slightly different situation and depending on the design of the air movement within 
the home, might be easy to distribute heat or very difficult.  If you have boiler heat or other non-
ducted central heating this becomes even more of a challenge as adequate circulation within the 
home and proper make up air for combustion is lacking because of the design of your central 
heating system. 
 
When a forced-air system is put into a home that is not designed with proper circulatory patterns, it 
might be necessary to add return air ducts or at least vents to get the air moving around the home.  
Fresh air for the home and fresh air for combustion will have to be added or the stove or furnace 
will burn dirty and efficiency will suffer. 
 
Your dealer needs to assess the fresh air requirements for the home.  At a minimum, there should be 
a 6” or larger (this should be determined by figuring what the home requires) fresh air vent coming 
in to a neutral part of the home to make sure that there is adequate fresh air to the home.  Then the 
3”make up air to the unit is required to be provided.  
 
If the wood pellets are not burning correctly you need to address a few things.  Are the wood pellets 
wet or dirty?  If they are, make sure that your wood pellets are cleaned (we have an excellent “E-
SIFTER” product that will do a great job) and below 15 percent moisture.  3-4 percent moisture is 
ideal. 
 
The most common cause of wood pellets not burning properly is contaminated air or negative 
pressure in the home.  It can be as simple as the air adjustment not set properly on the side of the 
stove or it could be that there is a serious lacking of good quality air in the home caused by negative 
pressure.  If you have done any remodeling or if this is a newer home, it is a very real possibility 
that this is happening.  Most basements have negative pressure even if you feel that your home is 
drafty.  This is called the stack or chimney effect. 
 
If there is a black coating of soot coming into the home it is caused by the reversal of the exhaust 
that would normally exit the stove outside being drawn into the home by negative pressure or 
improperly installed venting.  Depending on your venting configuration this could be aggravated by 
back drafts, high wind and cold chimneys. 
 
Sometimes this also occurs if there is an intake for fresh air too close to the exhaust on the outside 
of the home or other conditions causing the exhaust to be pulled back into the home. 
The first indications of negative pressure affecting the stove occurs app. 3 days after the stove is lit.  
The glass gets dirty very easy, the firepot might keep filling up even though you pull the air 
adjustment out, and you notice that the venting fills up with soot rapidly.  After a few days, the 
exhaust can no longer adequately pull out all of the fly ash so it reverses and is pulled into the 
home.  This might happen through the venting if it is not sealed properly or it might come out when 
you open the door for maintenance and also backwards through the air wash system. 
 
This can be easily corrected by adding the fresh air for the home and also for the appliance.  It is 
imperative that you would have your dealer or installer check the unit out for proper operation to 
make sure that there is nothing mechanical wrong with the appliance and then determine your need 
for proper fresh air. Your dealer can contact the factory with any questions that he might have.

Summary of Contents for Winchester WINACP

Page 1: ...e pressure All chimney connections elbows and fittings must be airtight Proper venting practices must be followed Consult with a venting professional 9 Ashes must be disposed of in a metal container w...

Page 2: ...res 36 Glass Maintenance Adjustment Removal and Replacement 37 Circuit Board Functions 38 39 Setting the Draft 40 Wiring Diagram AC DC 41 42 Draft Slide Gate Adjustment 43 Solar Panel Connections 43 I...

Page 3: ...American Energy Systems Inc manufacturer of the MagnuM Winchester Appliances reserves the right to alter its products their specifications and or price without notice Safety tested and EPA exemption t...

Page 4: ...tove or it could be that there is a serious lacking of good quality air in the home caused by negative pressure If you have done any remodeling or if this is a newer home it is a very real possibility...

Page 5: ...d If you are burning fuels not approved for this appliance it will void the warranty and no service warranty will be allowed 9 The MagnuM models will burn high ash content fuels but will require addit...

Page 6: ...ntent periodically to maintain the proper dryness 9 Check your corn for foreign objects Your stove warranty will not cover damage done to your stove due to foreign objects in the fuel supply 9 Do not...

Page 7: ...n cleanings Only wood pellets manufactured to the Association of Pellet Fuel Industries A P F I standard for residential pellet fuels are recommended Look for A P F I registration number on the back o...

Page 8: ...le you are attaching the leg The casting could break if bound or dropped NOTE It is best to attach the legs on one side first and then lift the unit up level to attach the other side You can also atta...

Page 9: ...ection must be 3 8 inch minimum thickness non combustible material or equivalent extending beneath heater and to the front side rear as indicated CHIMNEY AND CONNECTOR 3 LISTED PELLET VENT ONLY NOTE R...

Page 10: ...urface The exhaust gases are not hot enough to ignite grass plants or shrubs located in the vicinity of the termination The grade surface must not be a lawn Distance from bottom of termination and pub...

Page 11: ...h should not exceed 30 feet Diagram 11 1 Component Equivalent Length Equivalent Pipe Length Horizontal Straight Pipe Actual Length in ft x 1 0 Horizontal Pipe 1 x 2 1 3 ft Vertical Straight Pipe Actua...

Page 12: ...mer s responsibility to make sure that there is adequate fresh air to the home so that the MagnuM appliance does not become the fresh air source 4 Only non combustible piping 3 inches in diameter is a...

Page 13: ...local building codes fire codes and the safety listing tag on the inside hopper lid An outside air source must be connected to the stove and can be brought in through the sidewall or vented crawl spa...

Page 14: ...THE FOLLOWING REQUIREMENTS ARE MANDATORY FOR INSTALLATION IN A MOBILE HOME 1 Stove must be permanently bolted to the floor 2 Stove must have permanent outside air source 3 Stove must be permanently el...

Page 15: ...the pellet vent manufacturer s instructions Connect the pipe and lock the joints as directed by the pellet vent manufacturer and secure the vent pipe to the flue collar on the back of the stove Add a...

Page 16: ...te The pipe lengths shown are for reference only Your actual pipe length requirements may differ SINGLE WALL PIPE SHALL NOT BE USED FOR ANY INSTALLATION HORIZONTAL INSTALLATION SHALL BE A MAXIMUM OF 5...

Page 17: ...and presence of all necessary parts including a chimney cap prior to making the connection 3 This stove may be connected to an existing ceiling mounted factory built chimney with a diameter of 4 6 or...

Page 18: ...sh buildup premature failure of exhaust system staining of the house siding and serious creosote buildup This installation should not be used in a cold climate area Storm Collar Note This type of inst...

Page 19: ...wo terminals on the back of the control panel When the room temperature drops below the thermostat setting the thermostat switch will close allowing the stove to operate at the medium or higher settin...

Page 20: ...to the two terminals on the back of the control panel When the room temperature drops below the thermostat setting the thermostat switch will close allowing the stove to operate at the medium or highe...

Page 21: ...21 MAGNUM WIN INSERT INSTALLATION...

Page 22: ...22 WIN INSERT INSTALLATION cont Siding Use only rigid Pellet Vent pipe Framing Chimney cap Storm Collar Seal Plate 3 75mm Minimum Clearance Around vent 6 150mm min 16 375mm minimum 6 150mm minimum...

Page 23: ...t use some type of supp bolt to hold and lev the unit not provided ort el For a raised Hearth you can have a decorative skirting made by your installer to finish off the front of the unit The skirting...

Page 24: ...resh air intake either out the back of the fireplace cavity or down and out to an outside air source Running the fresh air up and out the top of the chimney can cause excessive draft issues Your insta...

Page 25: ...25...

Page 26: ...Fireplace Insert Shroud Installation Diagram 26...

Page 27: ...27 Thermostat wire connection Low voltage thermostat Molex Plug 24 volt thermostat hookup...

Page 28: ...to prevent moisture from reaching terminals see diagram 8 Connect the red positive lead to the positive battery terminal 9 Connect the black negative lead to the negative battery terminal 10 Reconnec...

Page 29: ...is not started within the minimum cycle time the auger will stop feeding and you will need to start the cycle over again Pushing and holding the auger switch allows you to prime the auger and add fue...

Page 30: ...n allows you to prime the auger and add fuel to the firepot automatically Press and hold the button until you have the right fuel load Do not continue to hold the auger button under normal operation a...

Page 31: ...moving the control switch to the desired operating position B Select the most efficient burn by adjusting the air damper control rod in or out An air damper closed too much will produce a lazy and sl...

Page 32: ...LEANERS ALLOW ASH TO ESCAPE INTO THE ROOM AIR HOWEVER VACUUMING Use an approved Ash vacuum system IS RECOMMENDED OCCASIONALLY TO AID IN SEASONAL CLEANING AND KEEP THE UNIT FREE OF EXCESS ASH DISCARD T...

Page 33: ...ldup of ash After cleaning push the rake handle in until it stops COMBUSTION BLOWER Over the course of the heating season dust and ash may collect on the blades of the combustion blower Periodically t...

Page 34: ...fan blowe on the blades during the heating season This must be vacuum e convection blower will need to be cleaned regularly as the pet ha dings and cause premature wear overheating and failure of the...

Page 35: ...that they will be ignited in the chimney and produce damage to the chimney or even possibly destroy the home Clean the chimney as often as needed and never go more than one 1 year without a flue clea...

Page 36: ...unit overheats it will shut itself down safely The unit may not be restarted until it has cooled and the reset button is depressed See Thermodisk location section If the auger does not turn after cle...

Page 37: ...is not sitting on top of any obstructions The glass will break when tightening the screws if the glass is on the gasket Hold the glass toward the top of the door glass channel when tightening CLEANIN...

Page 38: ...oad in the firepot The unit is not designed to be operated for long periods of time on the highest heat level setting Optimum efficiency is achieved by using lower settings 2 or 3 It is also recommend...

Page 39: ...ee 3 separate modes of operation switch located on top of board The manual setting allows the operator to choose heat level setting changes The T STAT setting allows the operator to set the high heat...

Page 40: ...the flame again If the status of the flame has not changed move the damper another 1 8 until you get a clean dancing flame If moving the damper does not change the fire you might have negative pressur...

Page 41: ...AC MODEL WIRING DIAGRAM WARNING DISCONNECT POWER BEFORE SERVICING THIS UNIT 41 DHC 3000 AC board...

Page 42: ...42 DC MODEL DDC 3000 WIRING DIAGRAM WARNING DISCONNECT POWER BEFORE SERVICING THIS UNIT...

Page 43: ...hown When the gate is in the fully open position the plate will be against the mounting plate as shown If the unit needs a draft correction adjustment loosen the bolts see above and then rotate the sl...

Page 44: ...lling the new igniter hand tighten the igniter and then apply slight pressure to secure the threads Do not over tighten the igniter assembly If you over tighten the igniter assembly it may ruin the ig...

Page 45: ...the door latch rod and or the door hinges Replace the door gasket if necessary 9 Check for blockage in the air inlet tube or exhaust pipe Clean out as needed 9 Check combustion exhaust blower impeller...

Page 46: ...witch or relay 9 Check contents of the hopper Add fuel if necessary 9 Check all operations fuses re set manual high limit thermodisk 9 Clean out auger system 9 Have your MagnuM reseller diagnose the p...

Page 47: ...e home 9 Clean the glass when the unit is not running 9 Seal any leaks in the exhaust system with RTV high temperature silicone sealer 9 Use approved ash vacuum 9 Correct negative pressure situation 9...

Page 48: ...fuel Lack of clean combustion air Dirty or plugged stove or venting Poor exhaust vent configuration Negative pressure present in the home Exhaust fan motor going out Use combustion enhancement system...

Page 49: ...Fan MF3541 MagnuM Baby Countryside WIN AC Convection blower RP2045 F 110 N O POF Switch interchangeable with F 140 F 150 RP2050 L 225 N C Switch manual reset MagnuM Baby C S WIN Essex RT080 MagnuM Ba...

Page 50: ...ility under this warranty is limited to the repair or replacement of the covered defective part The purchaser shall assume all costs related to shipping the replacement parts or return of the unit to...

Page 51: ...51 SERVICE RECORD DATE SERVICE OR CLEANING PERFORMED This record must be sent in when any warranty claims are made...

Reviews: