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CAUTION!  

 
Installation site! 
The machine must not be operated in the open air and must only be set up and 
operated on a suitable, stable and level base! 
• 

The operator must ensure that the ground is non-slip and level, and provide sufficient 

lighting for the place of work. 
• Safe operation of the machine must be guaranteed at all times. 

 
Equipment damage due to dirt accumulation! 
Unusually high quantities of dust, acid, corrosive gases or substances may damage the 
equipment.

 

• Avoid high volumes of smoke, vapour, oil vapour and grinding dust! 
• Avoid ambient air containing salt (sea air)! 
 

Non-permissible ambient conditions! 
Insufficient ventilation results in a reduction in performance and equipment damage. 
• 

Observe the ambient conditions! 

• Keep the cooling air inlet and outlet clear! 
• Observe the minimum distance of 0.5 m from obstacles! 
 

 

 

 

Summary of Contents for MIG 208 ALU SYNERGIC

Page 1: ...MAGNUM MIG 208 ALU SYNERGIC INSTRUCTIONS MANUAL WARNING FOR SAFETY REASON PLEASE READ AND UNDERSTAND THE FOLLOWING INSTRUCTIONS BEFORE FIRST USE OF THE DEVICE ...

Page 2: ... persons as a result For this reason we do not accept any responsibility or liability for losses damages or costs arising from incorrect installation improper operation or incorrect usage and maintenance or any actions connected to this in any way Read the operating instructions for all system components Observe accident prevention regulations Observe all local regulations Confirm with a signature...

Page 3: ...Even low voltages can cause you to get a shock and lead to accidents Do not touch any live parts in or on the machine Connection cables and leads must be free of faults Switching off alone is not sufficient Place welding torch and stick electrode holder on an insulated surface The unit should only be opened by specialist staff after the mains plug has been unplugged Only wear dry protective clothi...

Page 4: ...ntially fatal Carefully read the safety information in this manual Observe the accident prevention regulations in your country Inform persons in the working area that they must observe the regulations Danger when coupling multiple power sources Coupling multiple power sources in parallel or in series has to be carried out by qualified personnel and in accordance with the manufacturer s guidelines ...

Page 5: ...anteed at all times Equipment damage due to dirt accumulation Unusually high quantities of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambient conditions Insufficient ventilation results in a reduction in performance and equipment damage Observe the ambient...

Page 6: ...ng current polarity selector cable MIG MAG Connection socket for welding current Self shielding cored wire TIG Connection socket for welding current 4 2 Control panel 1 LCD screen 2 Multifunctional knob button 3 Multifunctional knob button 5 Selecting welding process By pressing the upper knob 4 2 2 for two seconds you get access to welding process selection menu Turning the knob selects desired p...

Page 7: ... by pressing the lower knob for 2s until spot welding icon blinks Turning the lower knob changes the value of spot welding time form 0 1s to 5 0s Setting the function to OFF value means that the function is disabled 5 1 2 Selecting 2T 4T mode To choose the 2T4T mode first the spot welding function have to be set to OFF and confirmed by pressing lower knob Than the 2T 4T icon should blink it means ...

Page 8: ... knob selects the parameter we want to change pushing it confirms the selection and proceeds to the next parameter After choosing shield gas and confirming it a standby menu is displayed 5 2 2 Changing material thickness in synergic mode SYN In the standby menu you can adjust additional parameters like workpiece material thickness upper knob and weld thickness lower knob Wire feed speed adjust aut...

Page 9: ...proceeds to the next parameter Wire feed initial speed Adjustable from 30 to 100 of feeder rated speed Inductance regulation Can be adjusted from 0 to 5 points Higher value gives soft arc shallow penetration and less welding spatter Lower value gives forceful arc and deeper penetration Burn back control function This function keeps the current after releasing the trigger It burns end of a wire to ...

Page 10: ...ding to the welding torch Make sure the wire is straight and the tip is filled so it won t get stuck 6 Push the wire into the grooves by tightening pressure of the locking mechanism 7 Remove the gas nozzle from a troch and unscrew the contact tip 8 Turn on the device 9 Unfold the torch cable so that it is in a straight line then press the trigger until wire comes out of the torch approx 20 mm rele...

Page 11: ...Change wire feed speed Arc is too short Welding current to low Wire feed to fast Adjust the current value Change wire feed speed ON OFF button does not light up No electric supply Fuse failure Switch malfunction Check the power connections Replace the fuse Replace the switch 12 Transporting and storage Always store the devices in a dry ventilated place out of reach of children and bystanders Prote...

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