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OPERATION MANUAL

27

WARRANTY

2 Years Warranty Parts and Labor.

Magnum Welders Pty Ltd

Graeme & Helen McLaren

PO Box 65, 17 Station Street

Cobden VIC 3266

Ph. 03 5595 1273

www.magnumwelders.com.au

Summary of Contents for TIG200L AC/DC PRO

Page 1: ...OPERATION MANUAL TIG200L AC DC PRO...

Page 2: ...RONT PANEL OPERATION 8 1 WELDING MODE SETTING 9 2 AUTO MODE 9 3 DC TIG WELDING SETUP 10 4 AC TIG WELDING SETUP 14 5 SETTING DISPLAY AND PRECIDE ADJUSTMENT 20 MMA WELDING 20 MEMORY SAVE AND CALL OUT 21...

Page 3: ...erself Keep cords dry free of oil and grease and protected from hot metal and sparks Frequently inspect input power cable for wear and tear replace the cable immediately if damaged bare wiring is dang...

Page 4: ...can cause an explosion even though the vessel has been cleaned Vent hollow castings or containers before heating cutting or welding They may explode Do not weld cut where the atmosphere may contain f...

Page 5: ...ii Keep this equipment 30cm distant from the wall iv Ensure the working environment is well ventilated 2 Safety Tips i Ventilation This equipment is small sized compact in structure and of excellent p...

Page 6: ...4 Close the cylinder valve and pay attention to the needle indicator of the contents pressure gauge on the regulator if the needle drops away towards zero there is a gas leak Sometimes a gas leak can...

Page 7: ...down slope time end current level etc Ensure you can reach welding perfection TIG 200L AC DC is an Ideal machine for DIY automotive industrial and general fabrication repair and maintenance etc This...

Page 8: ...TYPE AC DC HF TIG TIG WELDING CURRENT RANGE 10 200 Amps TIG WELDING THICKNESS RANGE 0 5 5mm STICK SPECIFICATIONS STICK WELDING CURRENT RANGE 30 200 Amps STICK DUTY CYCLE 40 C 40 STICK WEIDLING THICKNE...

Page 9: ...tighten it 2 Insert the torch gas connector into the quick lock gas receptacle 3 Connect the earth clamp to the positive terminal and tighten in 4 Connect gas line to gas regulator and connect the ga...

Page 10: ...tings 3 Data adjusting knob According left or right button to switch the relative menu and turn this knob can adjust the data Quick turning Press down and turn the knob at the same time for larger adj...

Page 11: ...e welding needs Note if you re set the material and thickness the system will resume to default data 1 Selection of material Spin the knob to select welding material then press Or press the red knob c...

Page 12: ...ild steel others DC mode 2 Selection of handle mode 2t mode When you press the torch it start to weld by holding the button when release it stop welding 4t mode Press the torch goes to pre flow and up...

Page 13: ...This welder can be matched with remote torch Turn it on to activate remote control at the mean time peak current on panel control will shut down 5 Pre flow Before welding drain out the air in the torc...

Page 14: ...the system will recommend the peak current If penetration is not enough you can adjust it higher but if burning through adjust it lower and try again 9 Pulse duty On Pulse mode the percentage of peak...

Page 15: ...peak current fall down to crater current after you pull the torch trigger the recommended setting is 3 seconds 13 Crater current Provides selection for the amount of amperage required at the end of th...

Page 16: ...he torch it start to weld by holding the button when release it stop welding 4t mode welding When you press the torch and then release it start to weld When press again it stop welding 4T mode is reco...

Page 17: ...rmation and because of lowered heat input reduced weld distortion especially on thin material d Front triangle wave Like the Triangular wave with more penetration e Back triangle wave Like the Triangu...

Page 18: ...ore welding drain out the air in the torch and let the gas protect the welding line recommended setting 0 1 0 5 seconds 8 start current On 4T mode the welding current of the first time pull the trigge...

Page 19: ...he balance of the AC wave form in AC TIG mode Allows adjustment of the arc to be balanced penetrating or oxide cleaning during AC TIG welding 12 AC frequency Provides selection to adjust the frequency...

Page 20: ...you pull the torch trigger the recommended setting is 3 seconds 15 Crater current Provides selection for the amount of amperage required at the end of the weld 16 Post Flow Provides selection for cont...

Page 21: ...ART Tungsten Diameter Plate Thicnkness 1 6mm Amps 2mm Amps 2 4mm Amps 24ga 0 61mm 10 22ga 0 8mm 20 20 20ga 1 0mm 30 30 30 18ga 1 024mm 40 40 40 17ga 1 5mm 50 50 50 14ga 2 0mm 65 65 65 1 8 ga 3 0mm 80...

Page 22: ...line The melting coating of the electrode gives off protective gases that protect the liquid metal from the influence of the surrounding atmosphere and then solidifies and forms a slag on the surface...

Page 23: ...s the button again to turn off We recommend user turn on VRD when using MMA welding MEMORY SAVE AND CALL OUT TIG 200L AC DC provides memory save and call out function it has up to 18 memories for your...

Page 24: ...achines system will reset to factory setting MMA WELDING ELECTRODE DIAMETER PLATE THICKNESS AND CURRENT DIAMETER Electrode Diameter Plate Thickness 2 5mm Amps 3 2mm Amps 4mm Amps 17ga 1 5mm 30 14ga 2...

Page 25: ...trol cable on the torch is broken off or the switch is damaged The control circuit is damaged contact to dealers the meter shows Fan works normally Abnormal indicator lights It might be over current p...

Page 26: ...h continuously for a short period of time causing the over voltage protection circuit to start shut down and wait for 2 3 minutes before starting up again When the fan turns the abnormal indicator lig...

Page 27: ...evice max 2 4 bar Regularly check the internal systems of the welder check the correctness and reliability of connections especially equipment and parts If you notice rust and loose the connection rem...

Page 28: ...TIG200L PRO AC DC 26 CIRCUIT...

Page 29: ...OPERATION MANUAL 27 WARRANTY 2 Years Warranty Parts and Labor Magnum Welders Pty Ltd Graeme Helen McLaren PO Box 65 17 Station Street Cobden VIC 3266 Ph 03 5595 1273 www magnumwelders com au...

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