Magnetrol Tuffy II T31 Installation And Operating Manual Download Page 14

2.6 Parts

2.6.1 Replacement Parts

2.6.2

Recommended Spare Parts

Item Description

Part Number

1

Switch Mechanism

See replacement parts chart.

44-607 Tuffy

®

II Liquid Level Switch

14

2.5 Agency Approvals

AGENCy

APPROvED MODEL

PROTECTION METHOD

AREA CLASSIFICATION

FM

T3X-XXXX-XXA

Explosion Proof

Class 

I

, Div 1; Groups B, C, D

T3X-XXXX-XXB

Class 

II

, Div 1; Groups E, F, G

Class 

III

, Type 4X IP66

CSA

T3X-XXXX-XXC

Explosion Proof

Class 

I

, Div 1; Groups B, C, D

T3X-XXXX-XXD

Class 

II

, Div 1; Groups E, F, G

Class 

III

, Div 1; Type 4X

ATEX

T3X-XXXX-XX1

Flame Proof 

II

1/2 G Ex d 

II

C T6 Ga/Gb

T3X-XXXX-XX2

IP66

T3X-XXXX-XX3

T3X-XXXX-XX4

T3X-XXXX-XXM

Intrinsically Safe 

II

1G EEx ia 

II

C T6/T4

T3X-XXXX-XXN

IP66

T3X-XXXX-XXP

T3X-XXXX-XXR

IEC

T3X-XXXX-XX1

Flame Proof

Exd 

II

C T6 Ga/Gb

T3X-XXXX-XX2

IP66

T3X-XXXX-XX3

T3X-XXXX-XX4

CE

T3X-XXXX-XXX

Low Voltage Directives 

Installation Category 

II

Pollution Degree 2

Special conditions for safe use:

➀ 

When the material is equipped with an aluminum enclosure, all
precautions shall be taken to avoid all impacts or frictions which
can result in the ignition of the potentially explosive atmosphere.

Switch
Mechanisms

SPDT silver contacts

31-5144-001

DPDT silver contacts

31-5146-001

SPDT gold contacts

31-5144-002

DPDT gold contacts

31-5146-002

HS SPDT silver contacts

31-5145-001

HS SPDT gold contacts

31-5145-002

Housing
Cover

FM/CSA XP Cast Aluminum 089-6609-001

FM/CSA XP Cast Iron

089-6609-002

ATEX XP Cast Aluminum

089-6609-003

ATEX XP Cast Iron

089-6609-004

ATEX IS Cast Aluminum

089-6609-005

ATEX IS Cast Iron

089-6609-006

Cover O-ring

12-2201-240

Certificate ISSeP10ATEX032,
applied standards EN60079-0:2009,
EN60079-1:2007 and
EN60079-26:2007

Certificate ISSeP00ATEX010X
applied standards EN50014:1999,
EN50020:1994 and EN50284:1999

Certificate BKI13.0006 applied
standards IEC60079-0:2011,
IEC60079-1:2007, IEC60079-26:2006

2006/95/EC
Per Horizontal Standard:
EN 61010-1/1993 & Amendment No. 

Summary of Contents for Tuffy II T31

Page 1: ...Side Mounted Float Level Switch Tuffy II Liquid Level Controls with Electric Switches Installation and Operating Manual...

Page 2: ...use in Installations Category II Pollution Degree 2 If equipment is used in a manner not specified by the manufacturer protection provided by equipment may be impaired Notice of Trademark Copyright a...

Page 3: ...3 Troubleshooting 10 2 3 1 External Causes 10 2 3 2 Tuffy II Causes 10 2 4 Preventive Maintenance 12 2 4 1 What to Do 12 2 4 2 What to Avoid 13 2 4 3 Switch Mechanism Replacement 13 2 5 Agency Approv...

Page 4: ...actuation levels Maximum nozzle lengths for each model are specified in Figure 1 2 Ensure that the mounting nozzle or coupling is within 3 of horizontal If mounting the TUFFY in an external cage ensur...

Page 5: ...de the flange on the control to the vessel mounting flange and align bolt holes Ensure that the conduit entry is pointing down See Figure 3 4 Ensure that the flange gasket is seated properly Install f...

Page 6: ...T Dry Contact switch with silver contacts Figure 7 Terminal Connections SPDT Dry Contact switch with silver or gold contacts Figure 8 Terminal Connections SPDT HS switch with silver or gold contacts F...

Page 7: ...required by process conditions Installations with ambient temperatures up to 176 F 80 C require wire with a minimum rating of 185 F 85 C as required by the process conditions Use a minimum of 14 AWG w...

Page 8: ...n refer to Figures 9 and 10 By subtracting the actuat ing level of the lower hole on the adjusting plate on falling level from the actuating level of the upper hole on the adjusting plate on rising le...

Page 9: ...ace service consult factory 2 0 Reference Information This section presents an overview of the operation of the TUFFY II Liquid Level Switches including information on troubleshooting common problems...

Page 10: ...ether at the time of installation or during routine service thereafter check for the following potential external causes first Blown fuses Tripped reset button s Open power switch Faulty equipment con...

Page 11: ...the entire control must be replaced 7 If the complete TUFFY II level switch operates properly when removed from service check to ensure that liquid is entering the tank or vessel A closed valve or clo...

Page 12: ...xposed Should the housing cover become damaged or misplaced obtain a replacement immediately 2 Inspect switch mechanisms terminals and connections monthly TUFFY II level switches may at times be expos...

Page 13: ...ER put insulation over the switch housing 2 4 3 Switch Mechanism Replacement 1 Have the proper replacement switch mechanism on hand See Section 2 6 1 on page 14 for replacement parts 2 Remove housing...

Page 14: ...Category II Pollution Degree 2 Special conditions for safe use When the material is equipped with an aluminum enclosure all precautions shall be taken to avoid all impacts or frictions which can resul...

Page 15: ...arbon steel Hastelloy C clad carbon steel Configurations Tank 2 NPT 3 4 5 6 ANSI Flange Chambered 1 top bottom NPT Wetted parts Float Trim 316 316L stainless steel or Hastelloy C Process Conditions Pr...

Page 16: ...contacts 65 to 750 F 54 to 399 C 65 to 650 F 54 to 343 C HS with gold contacts 65 to 750 F 54 to 399 C 65 to 650 F 54 to 343 C Snap with silver contacts 40 to 750 F 40 to 399 C 40 to 650 F 40 to 343 C...

Page 17: ...44 607 Tuffy II Liquid Level Switch 17 2 7 3 Switch Temperature Ratings continued 350...

Page 18: ...44 607 Tuffy II Liquid Level Switch 18 2 7 3 Switch Temperature Ratings continued...

Page 19: ...is specific for cast iron housing Subtract 0 31 for aluminum housing Dimension T31 T32 T33 T34 T35 T3B T3C B 3 75 95 7 5 190 12 25 311 C 8 66 220 7 86 199 D 3 59 91 3 36 85 3 58 91 3 59 91 3 33 85 6...

Page 20: ...T 1 31 33 1 31 33 6 40 163 11 25 12 286 3 4 50 114 Dia Tuffy Chamber 2 7 4 Physical continued Dimensional Specifications inches mm This dimension is specific for cast iron housing Subtract 0 31 for al...

Page 21: ...rential Wide switch differential from approximately 1 36 to 18 26 which may be adjusted in the field by repositioning pins on the adjustment plate 44 607 Tuffy II Liquid Level Switch 21 Basic Model Fl...

Page 22: ...ion Material Design Code Type Codes Size Codes Codes N NPT 1 5 2 B F K P A ANSI RF Flange 150 1 2 3 5 3 4 5 6 All B ANSI RF Flange 300 1 2 3 5 3 4 5 6 All C ANSI RF Flange 600 2 5 3 4 A B E F J K N P...

Page 23: ...Material Electric Switch Rating Maximum Process Temperature vAC vDC 120 240 24 120 Cast Iron Housing Cast Alum Housing 0 SPDT w silver contacts 10 0 10 0 6 0 0 6 750 F 399 C 650 F 343 C 1 DPDT dual S...

Page 24: ...TyPE 2 8 Model Numbers 2 8 3 Interface Models Process Connection ANSI Flanges Wetted Materials Carbon steel and or 316 316L SS Max Float Pressure 750 psi 52 bar Min SG of Lower Liquid 0 81 Min SG diff...

Page 25: ...6 for minimum process temperatures Code Contact Type and Material Electric Switch Rating Maximum Process Temperature vAC vDC 120 240 24 120 Cast Iron Housing Cast Alum Housing 0 SPDT w silver contacts...

Page 26: ...SIzE 4 3 75 inch 95 mm stem extension 8 7 50 inch 190 mm stem extension C 12 25 inch 311 mm stem extension STEM EXTENSION LENGTH B DIMENSION See page 20 A ANSI RF Flange 150 B ANSI RF Flange 300 PROC...

Page 27: ...e 16 for minimum process temperatures Code Contact Type and Material Electric Switch Rating Maximum Process Temperature vAC vDC 120 240 24 120 Cast Iron Housing Cast Alum Housing 0 SPDT w silver conta...

Page 28: ...or consequen tial damage will be allowed Return Material Procedure So that we may efficiently process any materials that are returned it is essential that a Return Material Authorization RMA number b...

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