Magnetek Flex Pro Series, Instruction Manual

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Flex Pro Tethered Controller Instruction Manual
April 2019
Page 3 of 24
Table of Contents
1 PREFACE AND SAFETY ......................................................................................................................4
1.1 PRODUCT SAFETY INFORMATION ........................................................................................... 4
2 INTRODUCTION ...................................................................................................................................5
3 REMOTE CONTROLLED SAFETY ......................................................................................................6
3.1 GENERAL ..................................................................................................................................... 7
3.2 PERSONS AUTHORIZED TO OPERATE REMOTE CONTROLLED CRANES .......................... 7
3.3 SAFETY INFORMATION AND RECOMMENDED TRAINING FOR REMOTE CONTROLLED
EQUIPMENT OPERATORS ..................................................................................................................... 8
3.4 CONTROLLER UNIT .................................................................................................................... 9
3.5 PRE-OPERATION TEST ............................................................................................................... 9
3.6 SPECIFIC SYSTEM WARNINGS ................................................................................................. 9
4 GENERAL CONTROLLER INFORMATION ....................................................................................... 10
4.1 EXTERNAL ILLUSTRATION (Pro 12 Configuration) .................................................................. 10
4.2 INTERNAL ILLUSTRATION (Pro 12 Configuration) ................................................................... 11
4.3 TYPES OF BUTTONS ................................................................................................................ 12
4.4 ADJUSTABLE SPEED CONTROL ............................................................................................. 12
5 DIP SWITCH SETTINGS ................................................................................................................... 13
5.1 INACTIVITY TIME-OUT TIMER .................................................................................................. 13
6 SETUP ................................................................................................................................................ 14
6.1 INSTALLATION OF TETHERED CONTROLLER CABLE .......................................................... 14
6.2 UNIT POWER ............................................................................................................................. 14
6.3 CAN CONNECTOR PINOUT ...................................................................................................... 15
6.4 J9139 PROTOCOL ..................................................................................................................... 16
6.5 CANOpen PROTOCOL ............................................................................................................... 18
7 OPERATING PROCEDURE ............................................................................................................... 21
7.1 GENERAL OPERATING PROCEDURE ..................................................................................... 21
7.2 STATUS LIGHT INDICATORS AND WARNINGS ....................................................................... 22
7.3 PUSH BUTTON ERROR TABLE ................................................................................................ 23
7.4 TROUBLESHOOTING TIPS ....................................................................................................... 23
8 DECLARATION OF CONFORMITY ................................................................................................... 24