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Flex Pro Tethered

Controller

Remote Control Equipment

Instruction Manual

198-00132 R05

April 2019

© Copyright 2019 Magnetek

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Summary of Contents for Flex Pro Series

Page 1: ...Flex Pro Tethered Controller Remote Control Equipment Instruction Manual 198 00132 R05 April 2019 Copyright 2019 Magnetek...

Page 2: ...e www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 800 298 3503 Sales 262 783 3510 Service 262 783 3508 Canada Service Information 161 Orenda Road Unit 1 Brampton Ontario L6W 1W...

Page 3: ...IC SYSTEM WARNINGS 9 4 GENERAL CONTROLLER INFORMATION 10 4 1 EXTERNAL ILLUSTRATION Pro 12 Configuration 10 4 2 INTERNAL ILLUSTRATION Pro 12 Configuration 11 4 3 TYPES OF BUTTONS 12 4 4 ADJUSTABLE SPEE...

Page 4: ...nufacturers of the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issue...

Page 5: ...D code no repeats Advanced controls The Flex system utilizes advanced microprocessor controls with 16 bit CRC which provides ultra fast safe precise and error free encoding and decoding Unique I CHIP...

Page 6: ...l operating or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as s...

Page 7: ...EQUIPMENT FAILURE TO FOLLOW THESE WARNINGS COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 3 1 GENERAL Radio controlled equipment operates in several directions Quite frequently the eq...

Page 8: ...ons test the transmitter emergency stop and all warning devices prior to operation testing should be done on each shift without a load be thoroughly trained and knowledgeable in proper and safe operat...

Page 9: ...nit and the controller unit should always be placed there when not in use This precaution will help prevent unauthorized people from operating the material handling equipment Spare controllers should...

Page 10: ...y Stop Button 6 Push Button 6 SC Strap Ring S Removable Power Key Switch 7 Push Button 7 SN System Information 1 Push Button 1 8 Push Button 8 CC CAN Connector 2 Push Button 2 9 Push Button 9 MN Crane...

Page 11: ...pril 2019 Page 11 of 24 4 2 INTERNAL ILLUSTRATION Pro 12 Configuration Figure 3 Figure 4 1 Encoder Board 5 I CHIP 2 CAN Module 6 Dip Switch 3 Status LED Display 7 CAN Connector 4 Function LED Displays...

Page 12: ...em Please consult the factory for more information 4 4 ADJUSTABLE SPEED CONTROL The proportional buttons normally operate on a scale from 0 100 but can also be scaled down to operate linearly from 0 7...

Page 13: ...er to define a time after which if no buttons on the controller are pressed the Flex Pro tethered controller will send an OFF command to the equipment and power down To restart the user must turn the...

Page 14: ...ller has an input voltage range of 7 0 36VDC For applications that operate at voltages above 36VDC a voltage regulator will need to be installed to regulate the voltage to a value that is accepted by...

Page 15: ...Flex Pro Tethered Controller Instruction Manual April 2019 Page 15 of 24 6 3 CAN CONNECTOR PINOUT...

Page 16: ...hered Controller Instruction Manual April 2019 Page 16 of 24 6 4 J9139 PROTOCOL The standard J1939 messages that the Flex Pro tethered controller transmits are shown below For custom messaging consult...

Page 17: ...Flex Pro Tethered Controller Instruction Manual April 2019 Page 17 of 24...

Page 18: ...Nopen 8NiP DigiPMl InpuP 3 ByPe 3 7 6 D 4 3 2 1 0 CANopen 8NiP DigiPMl InpuP 4 ByPe 4 7 6 D 4 3 2 1 0 CANopen 8NiP DigiPMl InpuP D ByPe D 7 6 D 4 3 2 1 0 CANopen 8NiP DigiPMl InpuP 6 ByPe 6 7 6 D 4 3...

Page 19: ...AnMlog InpuP 4 CANopen 16NiP AnMlog InpuP 2 CANopen 16NiP AnMlog InpuP 1 Values Button1 0 250 Button2 0 250 Button3 0 250 Button4 0 250 Transmit PDO 3 CANopen 16bit signed analog Inputs 5 8 Magnetek...

Page 20: ...8 CANopen 16NiP AnMlog InpuP 12 CANopen 16NiP AnMlog InpuP 9 CANopen 16NiP AnMlog InpuP 10 CANopen 16NiP AnMlog InpuP 11 Values Button9 0 250 Button10 0 250 Button11 0 250 Button12 0 250 Configure He...

Page 21: ...ontroller handset and rotate it clockwise to the On position Figure 10 Figure 11 3 After turning on the controller power check the Status LED on the controller handset for any sign of system irregular...

Page 22: ...sition Status LED becomes a solid red for four seconds This will disconnect the controller power and the receiver E Stop altogether Turn it further counter clockwise to release the key 7 2 STATUS LIGH...

Page 23: ...rior to turning on the controller power switch make sure that the red emergency stop button is elevated Improper startup procedure Redo the startup procedure by holding the power key at START position...

Page 24: ...Flex Pro Tethered Controller Instruction Manual April 2019 Page 24 of 24 8 DECLARATION OF CONFORMITY...

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