Magnetek FLEX EX2 User Manual Download

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Flex EX2 Receiver Select Systems

Radio Control Equipment

Instruction Manual

Part Number: 191-50000-MRS0F R00

August 2018

Summary of Contents for FLEX EX2

Page 2: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 2 of 39 Page Intentionally Left Blank...

Page 3: ...nsmitter 21 4 1 1 Transmitter Firmware Version 21 4 1 2 Display Frequency Band 21 4 1 3 Transmitter Channel Settings 21 4 1 4 Remote Pairing 22 4 1 5 Transmitter Output Power Settings 23 4 1 6 Transmi...

Page 4: ...ex EX2 Receiver Select Instruction Manual August 2018 Page 4 of 39 6 4 2 Receiver Status Indications 38 6 4 3 Receiver Power Indications 38 6 4 4 Receiver COM Indications 38 7 General Specifications 3...

Page 5: ...8 8178 Website www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 800 298 3503 Sales 262 783 3510 Service 262 783 3508 2018 MAGNETEK All rights reserved This notice applies to all...

Page 6: ...he equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occupat...

Page 7: ...ver to receiver with system status and relay output feedbacks Zero G Sensor Embedded the transmitter is embedded with a Zero G sensor to guard against any unintended control of the crane or equipment...

Page 8: ...lace any rules or regulations of any applicable local state or federal governing organizations Always follow your local lockout and tagout procedure when maintaining any radio equipment The following...

Page 9: ...s equipment will be interfaced Failure to follow this warning could result in serious injury or death and damage to equipment All equipment must have a mainline contactor installed and all tracked cra...

Page 10: ...shift without a load be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the radio control know h...

Page 11: ...out of the service area and secured 2 6 Pre Operation Test At the start of each work shift or when a new operator takes control of the crane operators should perform at a minimum the following steps...

Page 12: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 12 of 39 3 General System Information 3 1 RS System Types FLEX 8EX2 2RS 3M FLEX 8EX2 3RS 5M FLEX 8EX2 2RS 4M FLEX 8EX2 3RS 6M...

Page 13: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 13 of 39 FLEX 8EX2 4RS 8M FLEX 12EX2 4RS 6M FLEX 12EX2 5RS 8M FLEX 12EX2 6RS 10M...

Page 14: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 14 of 39 FLEX 12EX2 4RS 7M FLEX 12EX2 5RS 9M...

Page 15: ...2 1 STOP Button 9 Pushbutton 6 PB6 2 Power Key Switch 10 Pushbutton 7 PB7 3 Status LED Indicator 11 Pushbutton 8 PB8 4 Pushbutton 1 PB1 12 Future Feature 5 Pushbutton 2 PB2 13 Battery Cover Screw 6 Pu...

Page 16: ...itch 12 Pushbutton 9 PB9 3 Status LED Indicator 13 Pushbutton 10 PB10 4 Pushbutton 1 PB1 14 Pushbutton 11 PB11 5 Pushbutton 2 PB2 15 Pushbutton 12 PB12 6 Pushbutton 3 PB3 16 Future Feature 7 Pushbutto...

Page 17: ...amming port is only used for updating the transmitter firmware It is not used with the IR Programmer For more information contact Magnetek field service 1 RF Transceiver Board 5 Infrared Sensors 2 Enc...

Page 18: ...amming port is only used for updating the transmitter firmware It is not used with the IR Programmer For more information contact Magnetek field service 1 RF Transceiver Board 5 Infrared Sensors 2 Enc...

Page 19: ...er 3 3 1 External Illustration 1 External RP TNC Antenna Port 7 Remote Pairing Button 2 COM LED Indicator 8 System Information 3 Status LED Indicator 9 Cord Grip 4 Power LED Indicator 10 Mounting Brac...

Page 20: ...gust 2018 Page 20 of 39 3 3 2 Internal Illustration 1 Decoder Board 6 Function Jumpers 2 RF Transceiver Board 7 Channel Dipswitch 3 INT EXT Antenna Jumpers 8 AC Line Filter Relay Board 4 Programming P...

Page 21: ...ink represents the hundreds 100 a green blink represents the tens 010 and a red blink represents the units 001 For example 4 orange blinks followed by 3 green blinks and 3 red blinks is 433 MHz 6 Exit...

Page 22: ...tire system channel both transmitter and receiver The entire system no longer works if step 6 is skipped because the transmitter and receiver channels are now different new vs old In this case you wou...

Page 23: ...Pairing mode 5 Press Pairing button on receiver and PB3 on transmitter until Status LED on Transmitter turns solid green NOTE If you have completed the above procedure and it does not work cycle power...

Page 24: ...MAIN relays are deactivated Please contact Magnetek field service for more details 4 1 8 Transmitter Start Function Settings When the transmitter goes into Sleep mode and the receiver MAIN relays are...

Page 25: ...atible with Flex EX receivers once an I Chip is inserted The serial number channel and type setting are transferred through the I Chip The dipswitch is NOT used to change the channel If the channel ne...

Page 26: ...Off X X C Non Interlocked Off Off On Off Off Off Off Off X X Interlocked Off Off On Off Off Off On Off X X D Non Interlocked Off Off Off On Off Off Off Off X X Interlocked Off Off Off On Off Off On O...

Page 27: ...sponds to channel 36 in the system channels table in Section 4 2 7 on page 30 4 2 2 Receiver Channel Scanning Function Receiver channel scanning function is applicable only when a preset channel is as...

Page 28: ...ut relays 4 00000100 3 output relays Closed Closed relay action at 2nd speed shared 2nd speed output relay 3 Default Jumper Settings Function JP4 Inserted JP5 Open Setting for Bridge Receivers selecta...

Page 29: ...field service for more details Presets All receivers in a system are set to the same serial number and assigned channel Receiver A Type 01 Receiver B Type 02 Receiver C Type 04 Receiver D Type 08 Brid...

Page 30: ...36 950 40 101000 435 000 438 500 10 001010 433 500 437 000 41 101001 435 050 438 550 11 001011 433 550 437 050 42 101010 435 100 438 600 12 001100 433 600 437 100 43 101011 435 150 438 650 13 001101 4...

Page 31: ...me a normal momentary output after the initial START command FUNC 2 K26 is set to RS by default It will become a latched output on any and all receivers that are selected by the transmitter 5 2 Pre in...

Page 32: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 32 of 39 5 3 Step by Step Installation Mounting Bracket Type 1 Mounting Bracket Type 2...

Page 33: ...l antenna make sure the MCX jack located on the decoder board inside the receiver is connected and jumper set to EXT position 5 For better reception make sure the receiver is in an upright position 6...

Page 34: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 34 of 39 Install Mounting Bracket Type 1 Mounting Bracket Type 2 Remove Mounting Bracket Type 1 Mounting Bracket Type 2...

Page 35: ...omes an auxiliary function thereafter Pressing any pushbutton prior to executing the START command at system startup will result in no signals transmitted Status LED blinks orange 4 Press any pushbutt...

Page 36: ...after battery installation to avoid water moisture dirt grease and other liquid penetration 6 3 Battery Charging The transmitter is designed to accept any off the shelf NiMH rechargeable batteries Whe...

Page 37: ...ton is defective by pressing all of them one at a time If the pushbutton is in good working order when pressed the Status LED is off If the Status LED maintains 2 red blinks the pushbutton is defectiv...

Page 38: ...er MAIN relays jammed or defective 4 3 red blinks Decoding processors defective 5 4 red blinks Receiving RF board defective 6 Fast red blinks Incorrect transmitter serial number 7 Solid red Receiver l...

Page 39: ...dBm Spurious Emission 50 dB Antenna Impedance 50 ohms Responding Time 40 mS average Transmitting Power 1 0 mW Enclosure Type NEMA4 Enclosure Rating IP66 Output Contact Rating 250V 8 Amps Transmitter...

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