Magmaweld Monomig 200ik User Manual Download Page 1

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monoMIG 200ik

(+90) 444 93 53

magmaweld.com

[email protected]

(+90) 538 927 12 62

USER MANUAL

Summary of Contents for Monomig 200ik

Page 1: ...monoMIG 200ik 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Page 2: ...ine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n bu...

Page 3: ...3 monoMIG 200ik EN MIG MAG WELDING MACHINE RU TR MIG MAG KAYNAK MAK NES MIG MAG...

Page 4: ...ion and Operation Recommendations Welding Connections Connecting Grounding Clamp to Workpiece Gas Connections Torch Connection and Consumable Changes OPERATION User Interface Menu Structure Connecting...

Page 5: ...ries may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wea...

Page 6: ...above precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leak...

Page 7: ...you will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up F...

Page 8: ...areas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a c...

Page 9: ...nce must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the ma...

Page 10: ...materials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped...

Page 11: ...der CO2 Wire feed unit has one reel The machine is cooled by fans and it is thermally protected against overheating Figure 1 monoMIG 200ik 1 2 Machine Components Technical Information 1 Wire Speed Wel...

Page 12: ...tes period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle Temperature C 6 min 6 min 6 min 4 min 4 min 4 min Time min Duty Cycle Open Circuit Vol...

Page 13: ...Gas Regulator CO2 Gas Regulator Mix CO2 Heater 24V Spool Gun MIG MAG CO Accessory Set MIG MAG Mix Argon Accessory Set Should be verified during ordering QTY 1 1 1 1 1 1 1 7120020003 7020001005 7020001...

Page 14: ...aling welding fumes and gas in confined spaces Observe the operating cycle rates specified on the product label Suspending operating cycle rates can damage the machine and this may invalidate the warr...

Page 15: ...g is 3 8 Open the gas cylinder valve keeping your head and face away from the outlet of the valve and keep it open for 5 seconds By this means possible sediment and impurities will be discharged If th...

Page 16: ...spectively with help of an appropriate hand tool Figure 4 Removing the Nozzle the Contact Tip and the Adapter Figure 6 Cutting off the Liner Stick Out and Reassembling the Torch Figure 5 Removing the...

Page 17: ...o put the crater in active or passive position Sub Menu Adjustment Buttons Used to increase and decrease the duration in the selected menu Wire Thickness Selection Button For the wire with 1 0 thickne...

Page 18: ...and U groove for aluminum When replacing the wire feed reels pull the thrust bearing arm and lift the thrust bearings then unscrew the wire feed reels screws and remove the reels Figure 7 Wire Feed S...

Page 19: ...l which means setting thrust bearing free Hold the wire tightly and pass it through the wire inlet to the reels and over the rollers into the torch Remove the welding wire from the wire basket hold th...

Page 20: ...the shape of the wire is distorted C The thrust bearing arm is tightened too tightly the surface of the reel is distorted D The channel length of the reel is too short for the wire used The shape of...

Page 21: ...ith dry air each time you replace a welding wire The consumables on the torch should be cleaned regularly It should be replaced if necessary Make sure that these materials are original products for lo...

Page 22: ...s on the torch must be cleaned regularly Improperly selected or worn consumables should be replaced Pressure roller settings must be made correctly The fuse has blown Check the contactor Check the fus...

Page 23: ...thorized service Contact the authorized service Check the fuse Contact the authorized service The fuse has blown Contactor failure Diode group failure The fuse has blown Fan motor failure Contact the...

Page 24: ...long as the button is pressed the wire feed operation is performed the gas valve won t work This button can be used to feed the wire to the torch 2 Free Gas Button As long as the button is kept presse...

Page 25: ...Switch Electronic Card E205A CNT V31 Hall Effect Sensor Shunt Sheet Swivel Caster With Hole Electronic Card E205A RL V1 2 Fan Monophase Shock Coil Cover Lock Wire Carr Mac System 3 Way Connection Wel...

Page 26: ...cti ier Capacitors IGBT Module High Frequency Transformer Secondary Recti ier Output Choke Line Filter Hall Effect Control Unit Front Panel Gas Wire Feeding Unit Output Filter Workpiece Welding Torch...

Page 27: ...8 CABLE TYPE CONNECTOR 7 PIN MALE SOCKET CONNECTION E203 FLT OUT N E203 FLT OUT F E121A TRIGGER 1 E121A TRIGGER 2 MUST BE TWISTED PRIMARY CABLE1 PRIMARY CABLE2 E203A FLT OUT F E203A FLT OUT N E205A PW...

Page 28: ...MANUAL KULLANIM KILAVUZU monoMIG 200ik 1 1 1 1 2 1 3 1 4 1 5 2 2 1 2 2 2 3 2 3 1 2 3 2 2 3 3 3 3 1 3 2 3 3 3 4 3 5 3 6 4 4 1 4 2 4 3 4 4 5 5 1 5 2 5 3 29 36 36 37 38 38 39 39 40 40 40 40 43 44 44 44...

Page 29: ...29 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik...

Page 30: ...30 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik MIG CV MMA VRD AED...

Page 31: ...31 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik n...

Page 32: ...32 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik...

Page 33: ...33 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 10 2 TS EN 55011 100 IEC61000 3 12...

Page 34: ...34 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 5 2 IEC 60974 9 a b c d e f g h 60974 9...

Page 35: ...35 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik IMF...

Page 36: ...www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 1 1 1 2 monoMIG 200ik MIG MAG CO2 2 1 monoMIG 200ik 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 18 17 1 2 7 6 8 9 10 3...

Page 37: ...37 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik EN 60974 1 10 250A 60 250A 6 10 1 4 2 6 6 6 4 4 4 1 3 X U0 I2 U1 IP21S U2 S1 I1 MMA 1...

Page 38: ...7905212503 25 mm 3 m 7907000002 Lava MIG 25 3 MIG CO2 CO2 24 MIG MAG CO MIG MAG Mix Argon 1 1 1 1 1 1 1 7120020003 7020001005 7020001004 7020009003 7121018006 7920000521 7920000525 1 50 60 monoMIG 20...

Page 39: ...39 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 2 1 30 40 C IEC 61000 3 12 2 2...

Page 40: ...40 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 2 3 2 3 1 5 CO CO CO CO CO CO 2 3 2 CO2 CO2 CO2...

Page 41: ...MANUAL KULLANIM KILAVUZU monoMIG 200ik 1 2 3 4 5 6 7 8 9 CO2 10 CO2 4 3 10 1 9 2 8 7 5 6 2 2 3 3 3 1 2 16 07 02 001 3 16 07 02 001 4 16 07 02 001 7 16 07 02 001 1 16 07 02 001 6 16 07 02 001 2 16 07...

Page 42: ...42 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 6...

Page 43: ...KULLANIM KILAVUZU monoMIG 200ik 1 2 3 4 5 6 7 8 12 16 Pre 0 0 10 0 Brn 0 0 100 Pos 0 0 10 0 0 2 20 0 Tof 0 2 20 0 Crt On Off 1 0 13 0 8 14 0 6 15 9 Ar 10 Mix 11 CO2 2 4 19 2 18 4 17 1 5 6 7 2 3 4 11...

Page 44: ...1 5 6 2 0 8 mm 3 2 n Gaz S resi Parametre De er Aral Ak m Skalas st Ak m Alt Ak m Son Gaz S resi Geri Yanma S resi Punta Aktif S resi Punta Pasif S resi 0 10 sn 30 200 A 200 A 30 A 0 10 sn 0 100 0 2...

Page 45: ...45 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 8 9 3 5 10 a b c...

Page 46: ...46 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 11 1 A B C D E 12...

Page 47: ...47 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 3 7 CO Ar 10 1 0 10 x 1 0 10 8 lt 8 lt 7 lt 8 lt 0 8 10 lt 10 lt 1 0 1 2 9 lt 10 lt 12 lt 12 lt 11 lt 12 lt...

Page 48: ...48 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik Magmaweld Magmaweld 10 4 1 3 4 2 6...

Page 49: ...49 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 4 3...

Page 50: ...50 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 4 4 TRR ERR ERR OC1 ERR OC2 ERR OC3...

Page 51: ...51 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 1 2 5 1...

Page 52: ...E205A CNT V31 E205A RL V1 2 3 E205 FLT V1 0 E203A AC PWR V43 1 12 20 16 4 7 10 18 14 22 2 13 21 17 5 8 11 19 15 23 3 6 9 A229500001 K405000226 A377900006 K405000242 K309002204 K405000164 K109900031 K...

Page 53: ...53 RU www magmaweld com USER MANUAL KULLANIM KILAVUZU monoMIG 200ik 5 3 L N IGBT...

Page 54: ...N A378000108 CABLE TYPE CONNECTOR 7 PIN MALE SOCKET CONNECTION E203 FLT OUT N E203 FLT OUT F E121A TRIGGER 1 E121A TRIGGER 2 MUST BE TWISTED PRIMARY CABLE1 PRIMARY CABLE2 E203A FLT OUT F E203A FLT OUT...

Page 55: ...rcu Haz rlama ve Ba lama KULLANIM B LG LER Kullan c Aray z Men Yap s ebekeye Ba lama Tel S rme Makaras n n Se imi ve De i imi Tel Sepetini Yerle tirme ve Teli S rme Gaz Debisini Ayarlama BAKIM VE ARIZ...

Page 56: ...l elektrik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak y...

Page 57: ...havalanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kullan ld klar takdirde...

Page 58: ...dikkati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi esnas nda y ksek s ca...

Page 59: ...zerine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Olab...

Page 60: ...acak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiy...

Page 61: ...nlendirilmek zorundad r Kullan lm makinenizin at k y netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle ti...

Page 62: ...Ta ma Platformu 18 D ner Tekerlek 11 12 13 14 15 16 18 17 1 2 7 6 8 9 10 3 4 5 ekil 1 monoMIG 200ik TEKN K B LG LER 1 1 Genel A klamalar monoMIG 200ik zellikle yo un ince metallerin tamir uygulamalar...

Page 63: ...an periyodunu i erir rnek olarak 60 da 250A olarak belirtilen bir makinede 250A de al lmak isteniyorsa makine 10 dakikal k zaman periyodunun ilk 6 dakikas nda hi durmadan kaynak kesme yapabilir 1 b lg...

Page 64: ...az Reg lat r Mix CO2 Is t c 24V Spool Gun MIG MAG CO Aksesuar Seti MIG MAG Mix Argon Aksesuar Seti Sipari esnas nda belirtilmelidir ADET 1 1 1 1 1 1 1 7120020003 7020001005 7020001004 7020009003 71210...

Page 65: ...man emme sistemi kullan n Kapal mekanlarda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla a ma...

Page 66: ...n n ebad n n 3 8 oldu undan emin olun Gaz t p vanas n ba n z ve y z n z t p vanas n n k ndan uzak tutarak a n ve 5 sn a k tutun Bu sayede olas tortu ve pislikler d ar at lacakt r E er CO s t c kullan...

Page 67: ...almayacak ekilde a a daki ekilde de g r ld gibi gaz da t c s n n kontak meme tutucunun hemen bitti i yerden yan keski ile kesin Kesim yerini eyeliyerek k t ve apaks z hale getirin ekil 4 Nozul ve Kont...

Page 68: ...f S resi Crt On Off Krater aktif veya pasif konumuna alabilmek i in kullan l r Alt Men Ayar D meleri Se ilen men de s reyi artt rmak ve azaltmak i in kullan l r Tel Kal nl Se im D mesi 1 0 kal nl nda...

Page 69: ...an n Tel s rme makaralar n de i tirmeniz gerekti inde bask makaras kolunu kendinize do ru ekip bask makaralar n kald rd ktan sonra tel s rme makaralar n n vidalar n s k n ve mevcut makaralar kart n ek...

Page 70: ...ki bask kolunu ekip a a indirin yani bask makaras n bo lay n Teli b rakmadan tel giri k lavuzundan ge irerek makaralara makaralar zerinden de tor un i ine s r n Kaynak telini tel sepetinde ba land yer...

Page 71: ...nde bozulmalar olu uyor C Bask kolu ok s k t r ld i in makara y zeyinde bozulmalar olu uyor D Makaran n kanal boyu kullan lan tel i in k k Telin eklinde bozulmalar olu uyor E Makaran n kanal boyu kull...

Page 72: ...ar yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin olunuz Kayna a ba lamadan nce torcun ucundan kan gaz debisini debimetre ile kontrol ed...

Page 73: ...indek sarf malzemeler d zenli olarak temizlenmelidir Hatal secilmi veya a nm sarf malzemeler de i tirilmelidir Bask makara ayarlar do ru ekilde yap lmal d r Sigorta at k Konnekt r kontrol ediniz Sigor...

Page 74: ...ileti ime ge iniz Yetkili servis ile ileti ime ge iniz Sigortay kontrol ediniz Yetkili servis ile ileti ime ge iniz Sigorta at k Kontakt r ar zal Diyot grubu ar zal Sigorta at k Fan motoru ar zal Yetk...

Page 75: ...s rece tel s r l r gaz ventili al maz Bu d meyi teli torca s rmek i in kullanabilirsiniz 2 Serbest Gaz D mesi D meye bas l tutuldu u s rece gaz ak sa lan r tel s rme al maz Bu d meyi gaz de i ikli ind...

Page 76: ...kl A ma Kapama Anahtar Elektronik Kart E205A CNT V31 Hall Effect Sens r nt Sac D ner Tekerlek Delikli Elektronik Kart E205A RL V1 2 Fan Monofaz ok Bobin Kapak Kilidi Tel Tas Mak Sistemi 3L Ba lant Kay...

Page 77: ...L N Giri Filtresi Giri Do rultucu Kapasit rler IGBT Mod l Hall Effect Kontrol nitesi Y ksek Frekans Transformat r k Do rultucu Kontrol Hatt n Panel k ok Bobini Gaz Tel S rme nitesi k Filtresi Par as K...

Page 78: ...78 TR monoMIG 200ik www magmaweld com USER MANUAL KULLANIM KILAVUZU Devre emas Ekler...

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Page 83: ...R G ncel servis listemiz i in www magmaweld com tr servis listesi web sitemizi ziyaret ediniz Organize Sanayi B lgesi 5 K s m 45030 MAN SA Telefon 444 93 53 E Posta info magmaweld com MERKEZ SERV S YE...

Page 84: ...53 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 01 08 2022 UM_MONOM200_082022_0820...

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