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8

USER MANUAL | KULLANIM KILAVUZU

ID 300 M/MW - ID 400 M/MW - ID 500 M/MW

According to article 5.2 of IEC 60974-9;

Before installing the welding and cutting equipment, the person in charge of the operation and/or the
user must conduct an inspection of possible electromagnetic interference in the environment. Aspects
indicated below has to be taken into consideration;

a)

 Other supply cables, control cables, signal and telephone cables, above and below the welding  

 

  machine and its equipment,

b) 

Radio and television transmitters and receivers,

c) 

Computer and other control hardware,

d)

 Critical safety equipment, e.g. protection of industrial equipment,

e)

 Medical apparatus for people in the vicinity, e.g. pacemakers and hearing aids,

f)

 Equipment used for measuring or calibration,

g)

 Immunity of other equipment in the environment. The user must ensure that the other equipment in

  use in the environment is compatible. This may require additional protection measures.

h) 

Considering the time during which the welding operations or other activities take place during the

  day, the boundaries of the investigation area can be expanded according to the size of the building,
  the structure of the building and other activities that are being performed in the building.
In addition to the evaluation of the field, evaluation of device installations may also be necessary for 
solving the interfering effect.
In case if deemed necessary, on-site measurements can also be used to confirm the efficiency of 
mitigation measures. (Source: IEC 60974-9).

•   The appliance must be connected to the electricity supply in the recommended manner by a compe-
  tent person. If interference occurs, additional measures may be applied, such as filtering the network.
  The supply of the fixed-mounted arc welding equipment must be made in a metal tube or with an
  equivalent shielded cable. The housing of the power supply must be connected and a good electrical   
  contact between these two structures has to be provided.
•   The recommended routine maintenance of the appliance must be carried out. All covers on the body   
  of the machine must be closed and/or locked when the device is in use. Any changes, other than the
  standard settings without the written approval of the manufacturer, cannot be modified on the  

 

  appliance. Otherwise, the user is responsible for any consequences that may possibly occur.
•   Welding cables should be kept as short as possible. They must move along the floor of the work area,  
  in a side by side manner. Welding cables should not be wound in any way.
•   A magnetic field is generated on the machine during welding. This may cause the machine to pull
  metal parts on to itself. To avoid this attraction, make sure that the metal materials are at a safe  

 

  distance or fixed. The operator must be insulated from all these interconnected metal materials.
•   In cases where the workpiece cannot be connected to the ground due to electrical safety, or because   
  of its size and position (for example, in building marine vessel bodies or in steel construction manu-
  facturing), a connection between the workpiece and the grounding may reduce emissions in some
  cases, it should be kept in mind that grounding of the workpiece may cause users to sustain injuries    
  or other electrical equipment in the environment to break down. In cases where necessary, the work-
  piece and the grounding connection can be made as a direct connection, but in some countries where  
  direct connection is not permissible, the connection can be established using appropriate capacity    
  elements in accordance with local regulations and ordinances.
•   Screening and shielding of other devices and cables in the work area can prevent aliasing effects.   
  Screening of the entire welding area can be evaluated for some specific applications.

Evaluation Of Electromagnetic

Suitability Of The

Work Area

Electromagnetic Interferance

Reduction Methods

Safety Precautions

Summary of Contents for ID 300 MW

Page 1: ...USER MANUAL KULLANIM KILAVUZU ID300M MW ID400M MW ID500M MW MIG MAGWELDING MACHINE 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 MIG MAG KAYNAK MAK NES EN TR...

Page 2: ...Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T mhaklar sakl d r MagmaMekatronikMakineSanayiveTicaret A ninyaz l izniolmaks z nbud k man ntamam n nyadabirb l m n nkopyalanmas yasakt r MagmaMekatronik nc...

Page 3: ...AGE OPERATION User Interface MIG Cycle Menu Structure ConnectionTo Mains Selection and Replacement ofWire Feed Rollers PlacingTheWire Basket AndWire Feeding Process Adjustment Of Gas Flow MAINTENANCE...

Page 4: ...the operation of the device beyond the specified conditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and wor king aprons Do not touch the electrode with...

Page 5: ...the entire workshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium z...

Page 6: ...ntry in order to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury or death...

Page 7: ...s where electrical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compa tibility due to radio frequency interference transmitted and...

Page 8: ...shielded cable The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance mus...

Page 9: ...t or welding power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry medical impl...

Page 10: ...and the wire feeder is 2 wheel drive Thanks to Normal Easy Smart options of users can easy use this machine It there is not any changing on parameters 1 2 3 4 during 20sec The screen will change to ma...

Page 11: ...Adjustment Knob Welding Set Current 3 SetVoltage WeldingVoltage Screen 4 Voltage Adjustment Knob 5 On Off Switch 6 Torch Cable Connection 7 Earth Clamp Cable 8 Bag Pole Connection 9 Data Socket 10 Bag...

Page 12: ...Knob Welding Set Current 3 SetVoltage WeldingVoltage Screen 4 Voltage Adjustment Knob 5 On Off Switch 6 Torch Cable Connection 7 Earth Clamp Cable 8 Bag Pole Connection 9 Data Socket 10 Electrode Pol...

Page 13: ...Speed Welding Current Screen 2 Wire Speed Adjustment Knob Welding Set Current 3 SetVoltage WeldingVoltage Screen 4 Voltage Adjustment Knob 5 On Off Switch 6 Torch Cable Connection 7 Earth Clamp Cable...

Page 14: ...1 IP21S U2 S1 I1 Three PhaseTransformer Rectifier MIG MAGWelding Direct Current Horizontal Characteristics Mains Input 3 Phase Alternating Current Suitable For Operation At Hazardous Environments Duty...

Page 15: ...U2 S1 I1 Three PhaseTransformer Rectifier MIG MAGWelding Direct Current Horizontal Characteristics Mains Input 3 Phase Alternating Current Suitable For Operation At Hazardous Environments Duty Cycle O...

Page 16: ...400 82 33 4 114 32 7 500 48 3 0 8 1 6 47 5 1070x530x1360 50 500 1 21 5 ID 300 M MW ID 400 M MW STANDARD ACCESSORIES ID 500 M MW STANDARD ACCESSORIES OPTIONAL ACCESSORIES Electrode Holder and Cable 35m...

Page 17: ...tlet on the back of the machine is for the CO heater NEVER connect a device other than a CO heater to the CO socket Installation Information 2 1DeliveryControl Symbolsandtheirmeaningsonthedevice 2 2In...

Page 18: ...cylinder valve 21 few times in order to blow out any possible dirt or particles If CO2 is going to be used firstly connect the CO2 heater 26 and then connect the gas pressure regulator 19 to the gas...

Page 19: ...elected Mode welding set current adjustment will be done with the help of the adjustment knob The current will be adjusted by turning the adjustment knob to the right and left Depending on the selecte...

Page 20: ...settings Pressing any of the arrow directions once will toggle between the parameters lines on the page If down key is pres sed down direction will be progressed and if up key is pressed up direction...

Page 21: ...EN www magmaweld com 21 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW Usage Operation 3 2MIGCycle 3 3MenuStructure...

Page 22: ...EN www magmaweld com 22 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW Usage Operation...

Page 23: ...ise and seeing the mains lamp is illuminated 3 5SelectionandReplacementofWireFeedRollers Open the cover of the wire feed section You will see the 4 roller wire feed system Use wire feed rollers suitab...

Page 24: ...re reel turns freely press and release the trigger several times to check for any loosening of the winding If loosening and or rewinding is observed tighten the wire transport system screw 50 a little...

Page 25: ...s small for the wire used Wire form is distorted E The conduit length of the roller is big for the wire used The wire cannot be transmitted to the welding area Figure 12 Pressure Setting and Roller Se...

Page 26: ...eplace the damaged defective parts with the new ones Do not ever make additions to repair the cables Ensure adequate space for ventilation The supplies on the optionalTIG torch must be cleaned regular...

Page 27: ...rs is too Check the power supply fuses mains cable and plug Set the correct pressure wheel setting The mains connections are not correct Wire feed rollers were not chosen to fit the wire diameter Chec...

Page 28: ...sh this button but the gas ventile does not work You can use this function for inserting wire to the torch 2 Free Gas Button Gas is fed as long as you push this button but the wire feeder does not wor...

Page 29: ...magmaweld com 29 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 2 ID 300 M MW ID 400 M MW ID 500 M MW SPARE PARTS LIST Annex 2 ID 300 M MW ID 400 M MW ID 500 M MW Spare Parts...

Page 30: ...magmaweld com 30 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 2 ID 300 M MW ID 400 M MW ID 500 M MW SPARE PARTS LIST Annex 2 ID 300 M MW ID 400 M MW ID 500 M MW Spare Parts...

Page 31: ...magmaweld com 31 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 2 ID 300 M MW ID 400 M MW ID 500 M MW SPARE PARTS LIST Annex 2 ID 300 M MW ID 400 M MW ID 500 M MW Spare Parts...

Page 32: ...magmaweld com 32 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 2 ID 300 M MW ID 400 M MW ID 500 M MW SPARE PARTS LIST Annex 2 ID 300 M MW ID 400 M MW ID 500 M MW Spare Parts...

Page 33: ...magmaweld com 33 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 2 ID 300 M MW ID 400 M MW ID 500 M MW SPARE PARTS LIST Annex 2 ID 300 M MW ID 400 M MW ID 500 M MW Spare Parts...

Page 34: ...EN www magmaweld com 34 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 3 ID 300 M MW ELECTRICAL DIAGRAM Annex 3 ID 300 M MW Electrical Diagram...

Page 35: ...EN www magmaweld com 35 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 4 ID 400 M MW ELECTRICAL DIAGRAM Annex 4 ID 400 M MW Electrical Diagram...

Page 36: ...EN www magmaweld com 36 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 5 ID 500 M MW ELECTRICAL DIAGRAM Annex 5 ID 500 M MW Electrical Diagram...

Page 37: ...weld com 37 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 6 ID 300 MW ID 400 MW ID 500 MWWATER UNIT ELECTRICAL DIAGRAM Annex 6 ID 300 MW ID 400 MW ID 500 MWWater Unit Electri...

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Page 39: ...ak Pensesini Par as na Ba lama GazT p n Ba lama KULLANIM B LG LER Kullan c Aray z MIG E risi Men Yap s ebekeye Ba lama Tel S rme Makaras n n Se imi ve De i imi Tel SepetiniYerle tirme veTeli S rme Gaz...

Page 40: ...dan do an sonu lardan retici sorumlu de ildir Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da hasar g rm eldiven ve i nl kle rini kesinlikle kullanmay n Elektroda plak elle dokunmay n Ele...

Page 41: ...emek i in uygun bir filtrasyon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerin kayna n yap yorsan z yukar daki nlemlere ilave olara...

Page 42: ...a l mlere neden olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n v...

Page 43: ...ektriksel g c n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa...

Page 44: ...Ekran ile g kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapakla...

Page 45: ...nak g nitesini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al n...

Page 46: ...ti 14 Is t c Priz Soketi 15 ebeke Kablosu ID 300 M MW ID 400 M MW ID 500 M MW fazl voltaj kontroll MIG MAG kaynak makineleridir Uygun kaynak teli ve koruyucu gaz kullan ld nda bu makinelerle her t r m...

Page 47: ...Ayar D mesi 3 SetVoltaj KaynakVoltaj G stergesi 4 Voltaj Ayar D mesi 5 A ma Kapama Anahtar 6 Tor Ba lant s 7 Toprak Pensesi Ba lant s 8 anta Kutup Ba lant s 9 Data Soketi 10 anta S cak Su Giri 11 ant...

Page 48: ...mesi 3 SetVoltaj KaynakVoltaj G stergesi 4 Voltaj Ayar D mesi 5 A ma Kapama Anahtar 6 Tor Ba lant s 7 Toprak Pensesi Ba lant s 8 anta Kutup Ba lant s 9 Data Soketi 10 Elektrod Kutup Ba lant s 11 anta...

Page 49: ...m G stergesi 2 Tel H z Kaynak Set Ak m Ayar D mesi 3 SetVoltaj KaynakVoltaj G stergesi 4 Voltaj Ayar D mesi 5 A ma Kapama Anahtar 6 Tor Ba lant s 7 Toprak Pensesi Ba lant s 8 anta Kutup Ba lant s 9 Da...

Page 50: ...ma evrimi X Bo ta al ma Gerilimi U0 Anma Kaynak Ak m I2 ebeke Gerilimi ve Frekans U1 Koruma S n f IP21S Anma Kaynak Gerilimi U2 ebekeden ekilen G S1 ebekeden ekilen Anma Ak m I1 Fazl Transformat r Do...

Page 51: ...mi X Bo ta al ma Gerilimi U0 Anma Kaynak Ak m I2 ebeke Gerilimi ve Frekans U1 Koruma S n f IP21S Anma Kaynak Gerilimi U2 ebekeden ekilen G S1 ebekeden ekilen Anma Ak m I1 Fazl Transformat r Do rultucu...

Page 52: ...1 5 ID 500 M MW 400 82 33 4 114 32 7 500 48 3 0 8 1 6 47 5 1070x530x1360 50 500 1 21 5 ID 300 M MW ID 400 M MW STANDART AKSESUARLAR ID 500 M MW STANDART AKSESUARLAR OPS YONEL AKSESUARLAR Topraklama Pe...

Page 53: ...rne in makinenin kendisi gaz t p zincir rulman zerinden ge mesine izin vermeyin Gaz t p makinenin zerine yerle tirildi inde derhal zinciri ba layarak gaz t p n sabitleyin E er gaz t p n makinenin zer...

Page 54: ...pislikler d ar at lacakt r E er CO2 s t c kullan lacaksa ncelikle CO2 s t c y 27 gaz t p ne 21 ba lay n Gaz reg lat r n 20 CO2 s t c ya 27 ba lad ktan sonra CO2 s t c n n fi ini 28 prize tak n z E er...

Page 55: ...ve kaynak ak m n g sterir hata mesaj g sterir Se ilen moda ba l olarak bo ta veya y k an nda kaynak voltaj n g sterir Se ilen moda ba l olarak tel h z ve kaynak set ak m ayar butonu yard m ile yap l r...

Page 56: ...d n sa lar Ok y nlerinin herhangi birine bir kez bas larak sayfadaki parametreler sat rlar aras nda ge i sa lan r A a y n tu una bas l rsa a a y nde yukar y n tu una bas l rsa yukar y nde ilerleme ola...

Page 57: ...TR 57 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW 3 2MIGE risi 3 3Men Yap s Kullan m Bilgileri...

Page 58: ...TR 58 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW Kullan m Bilgileri...

Page 59: ...sonra a ma kapama anahtar n tekrar kapal konumuna getirerek makineyi kapat n 3 5TelS rmeMakaras n nSe imiveDe i imi Tel s rme b l m n n kapa n a n 4 makaral tel s rme sistemini g receksiniz Kullanaca...

Page 60: ...leyin teti i bir ka kere bas p b rakarak sar mda herhangi bir gev eme olup olmad n kontrol edin Gev eme ve veya geri sarma g zleniyorsa tel ta ma sisteminin vidas n 50 biraz daha s k n Tel tor ucundan...

Page 61: ...in makara y zeyinde bozulmalar olu uyor D Makaran n kanal boyu kullan lan tel i in k k Telin eklinde bozulmalar olu uyor E Makaran n kanal boyu kullan lan tel i in b y k Tel kaynak b lgesine sevk edi...

Page 62: ...r etiketlerini s kmeyiniz Y pranm y rt lm etiketleri yenisi ile de i tiriniz Etiketleri yetkili servisten temin edebilirsiniz Penselerin ve Kablolar n z n kontol n yap n z Par alar n ba lant lar na ve...

Page 63: ...kinenin elektri e ba l oldu undan emin olunuz ebeke besleme sigortas hatal veya ebeke kablosu hasarl Tel s rme makaralar ndaki bask ok az ebeke besleme sigortalar n ebeke kablosunu ve fi ini kontrol e...

Page 64: ...e tel s r l r gaz ventili al maz Bu d meyi teli torca s rmek i in kullanabilirsiniz 2 Serbest Gaz D mesi D meye bas l tutuldu u s rece gaz ak sa lan r tel s rme al maz Bu d meyi gaz de i ikli inden so...

Page 65: ...5 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 2 ID 300 M MW ID 400 M MW ID 500 M MWYEDEK PAR A L STES Ek 2 ID 300 M MW ID 400 M MW ID 500 M MWYedek Par a Lis...

Page 66: ...6 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 2 ID 300 M MW ID 400 M MW ID 500 M MWYEDEK PAR A L STES Ek 2 ID 300 M MW ID 400 M MW ID 500 M MWYedek Par a Lis...

Page 67: ...7 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 2 ID 300 M MW ID 400 M MW ID 500 M MWYEDEK PAR A L STES Ek 2 ID 300 M MW ID 400 M MW ID 500 M MWYedek Par a Lis...

Page 68: ...8 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 2 ID 300 M MW ID 400 M MW ID 500 M MWYEDEK PAR A L STES Ek 2 ID 300 M MW ID 400 M MW ID 500 M MWYedek Par a Lis...

Page 69: ...9 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 2 ID 300 M MW ID 400 M MW ID 500 M MWYEDEK PAR A L STES Ek 2 ID 300 M MW ID 400 M MW ID 500 M MWYedek Par a Lis...

Page 70: ...TR 70 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 3 ID 300 M MW DEVRE EMASI Ek 3 ID 300 M MW Devre emas...

Page 71: ...TR 71 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 4 ID 400 M MW DEVRE EMASI Ek 4 ID 400 M MW Devre emas...

Page 72: ...TR 72 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 5 ID 500 M MW DEVRE EMASI Ek 5 ID 500 M MW Devre emas...

Page 73: ...R 73 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 6 ID 300 MW ID 400 MW ID 500 MW SU N TES DEVRE EMASI Ek 6 ID 300 MW ID 400 MW ID 500 MW Su nitesi Devre emas...

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Page 76: ...4 93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 17 01 2020 UM_IDMMW_072018_012020_...

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