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ID 250TW DC PULSE / ID 300TW DC PULSE

21

USER MANUAL | KULLANIM KILAVUZU

MAINTENANCE AND SERVICE

•   Strictly follow the instructions contained in safety rules while servicing the machine.
•   Before removing any screw on the machine for maintenance, power supply must be disconnected from the electric
  lines and enough time should be allowed for capacitor discharging.

•   Do not remove the warning labels on the device. Replace the worn/torn labels with the new ones. Labels
  can be obtained from the authorized service.
•   Check your clamps and cambles. Pay attention to the connections and the durableness of the parts. Replace the
  damaged/defective parts with the new ones. Do not ever make aditions to/repair the cables.

•   The Wire Feeding Mechanism must be kept clean and the roller surfaces must not be lubricated.
•   Always remove any deposits on the mechanism with dry air each time you replace a welding wire.
•   The consumables on the torch should be cleaned regularly. It should be replaced if necessary. Make sure that these
  materials are original products for long-term use.

    NOTE: The above mentioned periods are the maximum ones that should be applied if no problems are encountered in your device.  

    Depending on the work load and contamination of your work environment, you can repeat the above processes more frequently.

4.1 Maintenance

Every 3 Months

4.2 Non-Periodic Maintenance

•   Clean and tighten fasteners such as bolts and nuts.
•   Check the electrode clamp and grounding clamp cables.
•   Open the side covers of the machine and clean with low pressure dry air. Do not apply compressed air to electronic
  components at close distance

Every 6 Months

Maintenance And Service

Never operate the machine when covers are open.

Summary of Contents for ID 250TW DC PULSE

Page 1: ...USER MANUAL KULLANIM KILAVUZU ID250TWDCPULSE ID300TWDCPULSE DCWELDING INVERTER 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 DC KAYNAK NVERT R EN TR...

Page 2: ...ation oranypartthereof withoutthepriorwrittenauthorisationofMagmaMekatronikMakineSanayiveTicaretA MagmaMekatronikmaymodifytheinformationandtheimageswithoutanypriornotice T mhaklar sakl d r MagmaMekatr...

Page 3: ...tion And Operation Recommendations Mains Plug Connection ConnectingToThe Mains Connections ForTIGWelding Gas Connection Earth Clamp Connections Torch Connections Changing theTungsten Electrode Connect...

Page 4: ...the operation of the device beyond the specified conditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and wor king aprons Do not touch the electrode with...

Page 5: ...the entire workshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium z...

Page 6: ...ntry in order to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury or death...

Page 7: ...s where electrical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compa tibility due to radio frequency interference transmitted and...

Page 8: ...shielded cable The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance mus...

Page 9: ...t or welding power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry medical impl...

Page 10: ...lsed DCTIG MMA welding machine designed forTIG welding of all kinds of thin metal sheets except aluminum for MMA welding of all kinds of stick electrodes up to 5 mm Enhanced professionalTIG controls s...

Page 11: ...ithout interruption in the firs 6 minutes of the 10 minute period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle X Open CircuitVoltage U0 RatedW...

Page 12: ...N60974 10 1 5Accessories STANDARD ACCESSORIES OPTIONAL ACCESSORIES Electrode Clamp and Cable Torch ControlTools 2 Button 4 Button LavaTIG 20 8m Air CooledTIGTorch TransportTrolley 4Wheels Water Coolin...

Page 13: ...access to the controls and connections of the machine If welding inside use a suitable smoke extraction system Use breathing apparatus if there is a risk of inhaling welding fumes and gas indoors Obse...

Page 14: ...e to the mains After detecting that each phase is 400V 40V plug in the plug Switch on the machine with the On Off switch Turn off the machine by turning the switch back to the 0 position after hearing...

Page 15: ...the torch control connections In case of using water cooling unit connect the water hoses of the water cooled torch to the water cooling unit Unscrew the clamping cap Remove the existing tungsten ele...

Page 16: ...or selecting the desired program Welding Mode Selection Button s for selecting MMA HF StartTIG andTouch LiftTIG modes When MMA mode is selected its LED 6 lights WhenTouch LiftTIG mode is selected its...

Page 17: ...lected its LED 15 lights 13 16 17 TIG Parameter Selection Buttons Desired settingTIG used to select parameters After the parameters of led lights you can setTIG parameters with multifunctional knob TI...

Page 18: ...3 1TIGWeldingProcess 10 jobs programs including complete parameter settings can be stored and run for repeated jobs In the first use all parameters of all programs are in factory settings which are sh...

Page 19: ...between this reached welding current and the base current If the trigger will be pushed and released more than 1 second current decreases according to down ramp adjustment reaches to the final current...

Page 20: ...ing current changes between main current and base current in the adjusted Pulse frequency RecommendedTIG Welding Current A Electrode Diameter mm 30 130 45 180 70 240 1 6 2 0 2 4 3 3 3MMAWeldingProcess...

Page 21: ...ing Mechanism must be kept clean and the roller surfaces must not be lubricated Always remove any deposits on the mechanism with dry air each time you replace a welding wire The consumables on the tor...

Page 22: ...ou can go on welding Check the torch trigger Any issue alert you can continue to source not found Check the mains voltage whether it is within the range of 340V 420V or not If the error still exists c...

Page 23: ...EN www magmaweld com ID 250TW DC PULSE ID 300TW DC PULSE 23 USER MANUAL KULLANIM KILAVUZU Annex 1 Spare Parts ANNEX 1 SPARE PARTS...

Page 24: ...ic Card E202A FLT5 HFTransformer Electronic Card E202A CN2 Welding Socket Electronic Card E202A 3 PFC PowerTransformer Quick Caplin Electronic Card E202A 13 Water Pump Electronic Card E202A 7B 1 16 27...

Page 25: ...EN www magmaweld com ID 250TW DC PULSE ID 300TW DC PULSE 25 USER MANUAL KULLANIM KILAVUZU ANNEX 3 ELECTRICAL DIAGRAM Annex 3 Electrical Diagram...

Page 26: ...cek Hususlar Kurulum ve al maTavsiyeleri Elektrik Fi i Ba lant s ebekeye Ba lama TIG Kayna in Ba lant lar Gaz Ba lant lar Topraklama Pensesi Ba lant lar Tor Ba lant lar Tungsten Elektrodu De i tirme r...

Page 27: ...dan do an sonu lardan retici sorumlu de ildir Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da hasar g rm eldiven ve i nl kle rini kesinlikle kullanmay n Elektroda plak elle dokunmay n Ele...

Page 28: ...emek i in uygun bir filtrasyon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerin kayna n yap yorsan z yukar daki nlemlere ilave olara...

Page 29: ...a l mlere neden olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n v...

Page 30: ...ektriksel g c n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa...

Page 31: ...Ekran ile g kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapakla...

Page 32: ...nak g nitesini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al n...

Page 33: ...ve rt l Elektrod kaynak makinesidir Al minyum hari di er metallerinTIG kayna ve 5 mm apa kadar rt l elektrod kayna i in tasarlanm t r HF tutu turma dokundurarak ba latma n gaz yukar e im pulse a a e...

Page 34: ...akikal k zaman periyodunun ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi al ma evrimi X Bo ta al ma Geril...

Page 35: ...ULSE ID 300TW DC PULSE ID 300TW DC PULSE STANDART AKSESUARLAR OPS YONEL AKSESUARLAR Elektrod Pensesi ve Kablosu Tor KumandaTak mlar 2 D meli 4 D meli LavaTIG 20 8m Hava So utmal TIGTorcu Ta ma Arabas...

Page 36: ...ldi inde derhal zinciri ba layarak gaz t p n sabitleyin E er gaz t p n makinenin zerine yerle tirmeye ceksiniz t p zincirle duvara sabitleyin Makinenin arkas nda yer alan elektrik prizi CO s t c i ind...

Page 37: ...tak n A ma Kapama anahtar ile makineyi al t r n Fan sesini duyduktan ve voltmere ile ampermetrenin n n yand n g rd kten sonra anahtar tekrar 0 konumuna getirerek makineyi kapat n E er gaz t p n makin...

Page 38: ...Ard ndan konnekt r tetik kontrol soketine ba lay n Torcun gaz hortumunu gaz k na ba lay n Torcun so uk mavi hortumunu makine zerindeki so uk su k na s cak k rm z hortumunu makine zerindeki s cak su gi...

Page 39: ...ndurma Ba latmal TIG Kayna modlar ndan birini se mek i in kullan l r rt l elektrod kayna modu se ildi inde LED 6 yanar HF tutu turmal TIG kayna modu se ildi inde LED 7 yanar Bu modda elektrod i par as...

Page 40: ...IG ve PULSE li DCTIG modlar ndan birini se mek i in kullan l r DCTIG modu se ildi inde LED 14 yanar PULSE li DCTIG modu se ildi inde LED 15 yanar TIG Parametreleri Se im D meleri Ayar yap lmak istenen...

Page 41: ...nenin haf zas nda tutulur ve kullan c taraf ndan ayarlanarak tekrarlanan i ler i in kullan l r Makine ilk kez al t r ld nda t m parametreler yukar daki tabloda belirtilmi olan fabrika ayarlar ndad r D...

Page 42: ...ak m artarak st ak m seviyesine yani kaynak ak m na kar DC modunda kaynak st ak mda DC PULSE modunda se ilmi frekansta kaynak st ve alt ak m aras nda sal narak devam eder ve teti e 1 sn den daha uzun...

Page 43: ...ecektir TavsiyeEdilenTIG KaynakAk m A TungstenElektrod ap mm 30 130 45 180 70 240 1 6 2 0 2 4 3 3 3 rt l ElektrodKayna Y ntemi rt l elektrod kayna LEDi yanana dek kaynak modu se im d mesine bas n Ele...

Page 44: ...zeyleri kesinlikle ya lanmamal Her kaynak teli de i iminde mutlaka mekanizma zerinde biriken kal nt lar kuru hava yard m yla temizleyin Tor zerindeki sarf malzemeler d zenli olarak temizlenmeli E er g...

Page 45: ...e voltaj n kontrol edin ebeke voltaj normal oldu u halde sorun devam ediyorsa yetkili servis ile ileti ime ge iniz ebeke voltaj n kontrol edin ebeke voltaj normal oldu u halde sorun devam ediyorsa yet...

Page 46: ...TR 46 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 250TW DC PULSE ID 300TW DC PULSE Ek 1 Yedek Par alar EK 1 YEDEK PAR ALARI...

Page 47: ...ElektronikKartE202A FLT5 HFTrafosu Elektronik Kart E202A CN2 Kaynak Prizi ElektronikKartE202A 3PFC G Trafosu Quick Kaplin ElektronikKartE202A 13 Su Pompas ElektronikKartE202A 7B 1 16 27 4 19 7 22 14 2...

Page 48: ...TR 48 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 250TW DC PULSE ID 300TW DC PULSE EK 3 DEVRE EMASI Ek 3 Devre emas...

Page 49: ...W DC PULSE 250Amp 35 TIG Kaynak Mak nes EN IEC 60974 1 2018 EN 60974 10 2014 EMC D rect ve 2014 30 EU LVD D rect ve 2014 35 EU MeettherequirementsoftheEuropeanDirective GerekliliklerKar lananAvrupaDir...

Page 50: ...W DC PULSE 300Amp 30 TIG Kaynak Mak nes EN IEC 60974 1 2018 EN 60974 10 2014 EMC D rect ve 2014 30 EU LVD D rect ve 2014 35 EU MeettherequirementsoftheEuropeanDirective GerekliliklerKar lananAvrupaDir...

Page 51: ...6 Bornova Tel 0 232 472 00 38 ALP TEKN K MAK NA 4156 Sok No 39 A Ye ilova Bornova Tel 0 232 467 65 02 BERES T MAK NE VE SAN R N TEMS VE T C A 6172 Sok No 2 2 3 I klar Sitesi Bornova Tel 0 232 457 52 5...

Page 52: ...53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 05 10 2020 UM_IDTWP250_300_082013_1020...

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