Magliner Y-Cable Assembly Instructions Manual Download Page 6

SINGLE PIN HANDLE PADDLE BRAKE ACTUATOR ASSEMBLY 

(NO. 13A-C, 15A-C AND 17 HANDLES)

Parts A-E provided in single pin handle brake conversion kits 304162 and 304163.

1.  Remove all four existing pan head machine screws and locknuts on each side of the hand truck handle 

using the #2 Phillips head screwdriver and the 7/16” wrench.

2.  Pull out the old handle and replace with the new handle with the welded slotted stub.  Secure the new 

handle with the previously removed handle mount screws and locknuts.  Firmly tighten the screws with the 

#2 Phillips head screwdriver and the 7/16” wrench.

3.  Insert the steel bushing (A) in the largest endmost hole in the brake lever assembly (B) and position the 

assembly in the slot of the handle stub.  Hold the handle in place while sliding the stub collar (E) in place 

over the end of the stub.

4.  Insert the 1/4”-20 x 1-1/4” long pan head machine screw (C) through the stub and lever assembly and 

secure with the 1/4”-20 locknut (D) using the #2 Phillips head screwdriver and the 7/16” wrench.  

Note:  If your hand truck model uses any of the handles listed above, you must purchase a brake handle ver-

sion of that handle if the handle does not have the welded slotted stub (see part labeled STUB below).

Item

Description

Qty.

Part No.

A

Spacer - 1/4” ID x 5/16” long

1

304058

B

Brake lever assembly

1

304065

C

Pan head machine screw - 1/4”-20 x 1-1/4” long

1

80104

D

Hex locknut - 1/4”-20

1

80675

E

Stub collar for 13, 15 and 17 handles

1

304137

STUB

A

B

C

D

Handle Description (handle sold separately)

Part No.

Handle No. 13A straight loop with cross brace and single pin with brake - 52”

300986

Handle No. 13B straight loop with cross brace and single pin with brake - 55”

301003

Handle No. 13C straight loop with cross brace and single pin with brake - 60”

300987

Handle No. 15A vertical loop with brake for straight braced frames  - 52”

300988

Handle No. 15C vertical loop with brake for straight braced frames  - 52”

300979

Handle No. 17 straight loop handle with pistol grip for brake

301169

6

Figure 5

E

Summary of Contents for Y-Cable

Page 1: ...able of Contents Bottom Brake Components 2 3 Brake Handle Components 4 7 Y Cable Assembly 7 Brake Cable Adjustments 8 Warranty Information 8 Assembly Instructions Magline Inc 1205 West Cedar Street Standish MI 48658 800 624 5463 989 512 1000 ...

Page 2: ...h each of the lower holes provided in the mounting brackets and install a 5 8 washer F on each end 4 Assemble each of the brake paddles G H on the pivot shaft as illustrated making sure that each of the extending lower tabs TAB are positioned towards the center of the hand truck as shown 5 Install a second 5 8 washer F on each end of the pivot shaft and secure the assembly by inserting a cotter pi...

Page 3: ...Figure 1 Figure 2 Figure 3 A D B C A F H E G TAB 3 Drill a 3 8 diameter hole if it does not exist See FIELD RETROFIT instructions I ...

Page 4: ... end of the handle actuator then slide the RH handle mounting bracket D over the end and slide bracket into place 4 With the brake actuator handle in place resting on the tabs assemble the RH handle mounting bracket to the side rail using a x 2 long pan head machine screw A and 20 locknut B Securely tighten the mounting bracket using the 2 Phillips head screwdriver and the 7 16 wrench 5 Install a ...

Page 5: ...he tabs of the mounting brackets assemble the RH mount to the side rail using a x 2 long pan head machine screw A and locknut 1 4 20 B as shown Securely tighten the mounting screws using the 2 Phillips head screwdriver and the 7 16 wrench 4 Slide a 3 8 washer F on each end of the loop handle actuator and install a cotter pin G in the holes provided Using the needle nose pliers bend the end of the ...

Page 6: ...and lever assembly and secure with the 1 4 20 locknut D using the 2 Phillips head screwdriver and the 7 16 wrench Note If your hand truck model uses any of the handles listed above you must purchase a brake handle ver sion of that handle if the handle does not have the welded slotted stub see part labeled STUB below Item Description Qty Part No A Spacer 1 4 ID x 5 16 long 1 304058 B Brake lever as...

Page 7: ...50 60 in lbs of torque 4 At the top of the cable thread one 28 jam nut A all the way on the upper end of the Y cable Thread the yoke end B onto the cable as illustrated in Figure 8 You will adjust the final position of the yoke and jam nut on the next page HANDLE RETROFIT PARTS INSTALLATION NO 13A C 15A C AND 17 HANDLES 1 Insert the steel bushing A in the largest endmost hole in the brake lever as...

Page 8: ...the owner found upon examination by Magline Inc to be defective or the result of improper workmanship by the factory will be repaired or replaced without charge and returned to the owner freight prepaid by Magline Inc Alterations of Magliner products void any warranty or liability on the part of Magline Inc Magline does not guarantee product capacity if alterations are made To submit warranty info...

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