Magliner Powered Stair Climber User Maintenance Manual Download Page 1

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Powered Stair Climbing Hand Truck

Maintenance Manual

Magline, Inc.

1205 W. Cedar Street

Standish, MI 48658

1-800-MAGLINE (624-5463)

Outside US and Canada: 989-512-1000

Fax: 989-803-5941

Web: www.magliner.com

E-mail: [email protected]

Summary of Contents for Powered Stair Climber

Page 1: ...imbing Hand Truck Maintenance Manual Magline Inc 1205 W Cedar Street Standish MI 48658 1 800 MAGLINE 624 5463 Outside US and Canada 989 512 1000 Fax 989 803 5941 Web www magliner com E mail customerse...

Page 2: ...ting Unit 16 11 Main Wiring Harness 17 12 Microswitch 20 13 Nose Plate 20 14 Round up Switch 21 15 Safety Flap 22 16 Small Gray Wheel 23 17 Swing Arm Assembly 24 18 Wheel 25 19 Wheel Bracket 27 20 Whe...

Page 3: ...ts list The following are the tools needed to properly service the Powered Stair Climber 1 Phillips screwdriver 2 Phillips screwdriver Flat screwdriver 3mm Allen wrench 5mm Allen wrench 6mm Allen wren...

Page 4: ...4 B Diagram Control box Round up switch Wheel guard Small Gray Wheels Upper crossbar Red Handle Nose plate Swing arm Red Handle Grips and O Rings...

Page 5: ...the ascending and descending modes The green light should be on Fig 1c If not the fuse part number 004607 for the battery may need changing Remove the battery cover by unscrewing the eight screws wit...

Page 6: ...wires into the new battery cells Gently reposition into the battery case and reconnect the top wires Use page 33 as a guide when reconnecting Before inserting this battery on your Powered Stair Climbe...

Page 7: ...the battery clamp Fig 2a Fig 2b 3 Control Box To change the control box part number 030220 remove the setscrew located on the inside of the Powered Stair Climber frame side rail using a 1 Phillips sc...

Page 8: ...re the battery is not inserted Unplug the main wiring harness from the control box see Figure 3c and then remove safety flap see page 19 remove left wheel see page 22 and remove right and left battery...

Page 9: ...hain remove the left wheel see page 22 and safety flap see page 19 Pop off and rotate the plastic safety cover out of the way with a flat screwdriver Fig 5a Next check the chain to ensure none of the...

Page 10: ...ace position the swing arm out of way so the bolts are easily reached Then remove the battery from the Powered Stair Climber so no power can get to the unit To replace the drive motor remove both whee...

Page 11: ...Stair Climbers purchased AFTER December 2016 have the 0051491 electronic card and appropriate housing for the card and DO NOT need the adapter kit spacer or extra wiring harness Use these adapter ite...

Page 12: ...7 1c Fig 7 1d Models Purchased BEFORE December 2016 To replace the electronic card part number 0051491 remove four bolts on the aluminum motor cover with a 7mm socket with ratchet Since removing this...

Page 13: ...r cable with the cable harness of the machine as shown in the following pictures Fig 7 2b Fig 7 2c Fig 7 2d Assemble the electronic card to the aluminum adapter using the two screws previously removed...

Page 14: ...14 Fig 7 2e Connect the cabling with the motor power control assembly MESAL p n 0051491 as shown in the following pictures Fig 7 2f Fig 7 2g Fig 7 2h Fig 7 2i...

Page 15: ...new silicone to the aluminum cover and reinstall the cover see Figures 7 1a through 7 1d 8 Gray End Cap To replace gray end cap part number 030023 use flat screwdriver to pry the end cap out of side...

Page 16: ...O rings over top and position into grooves on new handles A curved hook may be useful to stretch and pull the new O rings over the new handles 10 Lifting Unit With the battery in place position the s...

Page 17: ...Pull out both grommets that run the wires through to the electronic card by working side to side Fig 10b 11 Main Wiring Harness Be sure the battery is removed To replace the main wiring harness part...

Page 18: ...wheel brackets see page 24 Remove left battery clamp see page 7 Remove safety flap see page 19 Carefully pull wires one at a time through the frame at the hole above the wheels and remove the side rai...

Page 19: ...and blue wires that run to the round up switch together Then twist the remaining wires to the orange and blue wires and pull the new wiring harness through the lower hole in the frame near the circui...

Page 20: ...ound when depressed To inspect the microswitch use an Ohm Meter It should read near 0 4 when depressed Notice proper direction location of microswitch for reassembly Caution If installed backward dama...

Page 21: ...switch from the main wiring harness Fig 14a Fig 14b Test the round up switch with a MultiMeter by touching each prong to each connection When button is not depressed the display should read OL digital...

Page 22: ...eize grease to the safety flap shaft before reassembly see Fig 15c The spring must be loaded prior to assembly When spring is loaded the safety flap spring will rest directly on motor To ensure spring...

Page 23: ...support arm remove bolt with a 3mm Allen wrench The outer assembly of the small gray wheel will pull right off Fig 16a Remove the bearing assembly with snap ring pliers by inserting the tips of the pl...

Page 24: ...ll keep wheels from rotating while tightening The wheels should spin freely one way only Reposition outer assembly over inner assembly and tighten the screw with a 3mm Allen wrench Fig 16d 17 Swing Ar...

Page 25: ...removing piston rod do so carefully because oil will flow out once removed 18 Wheel To change a flat tire use a flat screwdriver to pop off the black plastic wheel cap Then use an 8mm Allen wrench to...

Page 26: ...e the plastic hubs making sure both grooves for the valve stem are lined up properly Fig 18e Before reattaching the wheel apply a thin film of anti seize grease to the 1 8 inch lip on the mounting fla...

Page 27: ...hold in place while loosening Gently tap out of place with a soft rubber mallet Fig 19 For reassembly loosely attach the wheel guard Put the 2 bolts that connect the wheel bracket to the nose plate br...

Page 28: ...ing handle grip RH control bottom 030081 Top Red Ergo and Uni Handle w o O Rings 030082 Top Red Uni Handle with Round up Switch Hole 030079 Ergo Handle right side w o red grips 030008 Ergo Handle left...

Page 29: ...04613 Screw 04x16 secures the battery cover to the housing 004614 Fuse holder 004606 Main Switch 004608 Battery Fuse 004607 Positive Lead 004122 Negative Lead 004123 Battery Harness 004129 Lower Batte...

Page 30: ...ed Stair Climber is 12 months 6 months for batteries from the date of purchase and covers defective material and production faults Warranty exclusions are Normal wear and tear on parts Damage resultin...

Page 31: ...r cracks see page 11 For more assistance call Magline customer service at 1 800 MAGLINE 624 5463 24 2 My Powered Stair Climber turns on but will not run A Is the battery charged When charging with DC...

Page 32: ...It may be necessary to replace if corroded beyond what can be cleaned D Check battery voltage with an Ohm Meter see page 5 24 4 My Powered Stair Climber Runs Very Slow A Charge the battery fully When...

Page 33: ...ng flange 22 030640 Replace hub caps on wheels if missing 22 Verify air pressure in tires is correct 45 50 psi 12 030023 Replace gray end caps on top and bottom of side rails if missing 11 Remove alum...

Page 34: ...dry 20 Replace and inspect small gray wheels for proper rotation Should freely spin forward only 7 004120 Inspect right and left battery clamp and replace if necessary 004120 and 004121 21 Remove swi...

Page 35: ...ft and black plastic cap for safety flap 19 005025 Safety flap 19 005031 Safety flap shaft 19 005632 Black plastic cap for safety flap 16 005136 Replace microswitch 5 004604 Replace battery cells 5 Ch...

Page 36: ...ce Assembly drawings in this section are for reference only and should not be used to modify any original Magliner equipment Drawings may not be to scale 26 1 Battery Apply electrical grease to the lo...

Page 37: ...37 26 2 Electrical Components Ergo Apply electrical grease to the locations indicated by red arrows 0051491...

Page 38: ...38 26 3 Electrical Components Folding Apply electrical grease to the locations indicated by red arrows 0051491...

Page 39: ...39 26 4 Electrical Components Uni Apply electrical grease to the locations indicated by red arrows 0051491...

Page 40: ...40 26 5 Frame Ergo and Uni 030 039 030 039...

Page 41: ...41 26 6 Frame Folding 030 039 030 039 030 083...

Page 42: ...42 26 7 Handle Ergo 030 083...

Page 43: ...43 26 8 Handle Folding...

Page 44: ...44 26 9 Handle Uni...

Page 45: ...racket Units built prior to November 2016 Standard Fixed Nose units built prior to November 2016 Apply Anti seize to these five locations indicated by red arrows Apply to inside of mounting flange on...

Page 46: ...ing flange on both sides of the unit Apply Anti seize to these five locations indicated by red arrows Please note for units with serial number 201633806 through 201735490 the 930197 hinged to fixed ex...

Page 47: ...47 26 12 Lifting Unit Sal 110 005037 Sal 140 005020 Sal 110 010123 Sal 140 010124 Sal 170 010137...

Page 48: ...48 26 13 Lifting Unit Assembly Apply Anti seize grease to the exterior of shaft Sal 110 005133 Sal 140 005134 Sal 170 005146...

Page 49: ...49 26 14 Swing Arm Note To replace oil in part number 005124 use 1 75 oz of SAE 90W Gear Lube 020 080 004...

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Magliner Powered Stair Climber, User Maintenance Manual

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