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DVB IOM 1.4 08-23-2016

INSTALLATION OF REFRIGERANT LINES

Size and install refrigerant lines in accordance
with the condensing unit manufacturer’s instruc-
tions.

REFRIGERANT PIPING AT THE UNIT:

Install

TXV sensing bulb 7 diameters downstream from
the manifold on a horizontal section of the suction
line in the 3-o'clock or 9-clock position. Insulate
the sensing bulb thoroughly so that it receives a
good temperature signal from the gas in the suc-
tion line. For 7/8" O.D. and larger suction lines,
use 4-o'clock or 8-o'clock position. Alternately,
the sensing bulb may be located on a descending
vertical section of the suction line.

NOTE

: Units with coil “less TXV” are shipped

with 3/8” Chatleff male refrigerant distributor and
with nut and liquid line stubout (3/8” copper tube).

NOTE

: On a “less TXV” coil

THERE IS NO PIS-

TON METERING DEVICE PRESENT

except with

the R-22 “orifice” option. The customer may size,
select and field install a piston to provide metering
without a TXV. For best results, use of the facto-
ry TXV is recommended. Field installable TXV is
available as an accessory.

FIELD INSTALLED TXV—Factory Provided

(Figure 2) Install Factory TXV by threading on to
the distributor.

Remove piston (if present) from

distributor.

Make sure Teflon gasket (ref Fig.

1) is present and in good condition, at the distrib-
utor and on the TXV. Connect equalizer line to
schrader valve connection at the coil.

Figure 2

TXV Installation

Figure 1

Orifice Metering Option

FIELD INSTALLED TXV—Field Provided

Install field-provided TXV outside the unit cabi-
net in the liquid line.

NOTE: Remove piston (if

present) from distributor.

Make sure Teflon

gasket (ref Fig. 2) is present and in good condi-
tion, at the distributor. Connect equalizer line to
schrader valve connection at the coil. Use a
schrader depresser fitting or remove the schrad-
er valve body so that the equalizer line reads the
suction line pressure. It is also acceptable to
braze-in a separate equalizer connection next to
the factory connection.

Summary of Contents for DV SERIES

Page 1: ...ly followed EXISTING DUCT WORK The previously installed air distribution system for heating requires close inspection to determine its suitability for cooling In general heating sys tems designed for...

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Page 3: ...Mounting 5 Ductwork 6 Condensate Drain 6 Refrigerant Chilled Water Piping 6 Freeze Protection 6 Auxiliary Drain Pan 6 Refrigerant Connections TXV or Orifice 7 Electrical 8 11 DIMENSIONAL DRAWINGS 12 1...

Page 4: ...035 000040 001 Page 4 of 16 DVB IOM 1 4 08 23 2016 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...uction pip ing to unit DX coil NOTE Size and in stall per condensing unit manufacturer s recommendations 10 Connect chilled water supply and return piping to unit Chilled Water coil CAUTION Protect ca...

Page 6: ...n in duced leak are some of the potential failure modes that are mitigated when an auxiliary pan is properly installed Professional installers rec ognize the value of protecting customer assets agains...

Page 7: ...on The customer may size select and field install a piston to provide metering without a TXV For best results use of the facto ry TXV is recommended Field installable TXV is available as an accessory...

Page 8: ...activate one of the 5 fan speeds The 24VAC 40VA control transformer allows the unit to power a thermostat and up to two water flow control valves See also Figure 8 WARNING CHECK MOTOR RATING PLATE FOR...

Page 9: ...035 000040 001 Page 9 of 16 DVB IOM 1 4 08 23 2016 Figure 4 Access Panels Removed PSC Motor option shown Figure 5 ECM Motor Connection Detail J Box Replaced by control Box with ECM option...

Page 10: ...nection on terminal block TB2 How to integrate with 24V thermostat Connect R C and G connections on terminal block TB1 to matching connections on ther mostat Energizing the G connection will start the...

Page 11: ...035 000040 001 Page 11 of 16 DVB IOM 1 4 08 23 2016 Figure 7 ECM Motor Option Control Box Connections Terminal Block TB1 Terminal Block TB2...

Page 12: ...035 000040 001 Page 12 of 16 DVB IOM 1 4 08 23 2016 Figure 8 Unit Dimensions Upflow...

Page 13: ...035 000040 001 Page 13 of 16 DVB IOM 1 4 08 23 2016 Figure 9 Unit Dimensions Downflow...

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Page 15: ...ampers operating properly Is the filter clean Structural Is unit properly supported Is unit installed level necessary for proper condensate drainage Is properly sized condensate trap present Is the co...

Page 16: ...035 000040 001 Page 16 of 16 DVB IOM 1 4 08 23 2016 DV Series Air Handling Unit Installation Operation and Maintenance Manual...

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