MAFI MT 32 Operating Manual Download Page 23

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SAFETY

Personal safety gear

Maintenance manual MT 32 / 36

Personal safety gear

Work gloves

Wear work gloves when working on the MT. You reduce the
risk of cut injuries and crushing of hands and fingers by wear-
ing work gloves.

Safety boots

Wear safety boots while working on the MT. You reduce the
risk of crushing of feet and toes by wearing safety boots.

Ear protection

Wear ear protection while working on the MT. By wearing ear
protection you prevent damage to your hearing.

Summary of Contents for MT 32

Page 1: ...Operating manual MAFI Trac MT 32 36 Series G get it rolling Production no 3321128 ...

Page 2: ...roduction number 3321128 Issue date 05 2010 Language English Copyright 2006 MAFI Transport Systeme GmbH This documentation and all parts thereof are copyright protected Any use or change made outside the strict limitations of the copyright law without the consent of MAFI Transport Systeme GmbH is not permitted and is punishable by law This particularly applies to reproductions translations microfi...

Page 3: ...on Sattel 26 Exterior view Sattel 27 Interior view 29 CONTROL ELEMENTS 31 Opening and closing 32 Seating 38 Steering wheel 41 Mirror door instrument panel 44 Pedals 1 Bremspedal 45 Heating ventilation air conditioning 46 Exterior lighting 52 Interior lighting 56 Instrument panel 57 Radio console 75 Multi function display 76 Vehicle electrical system 84 Practical features 86 OPERATION 89 Starting c...

Page 4: ...rting aid optional 130 Indicators on the multi function display 131 Towing 132 Emptying the fuel pre filter of the water separator 133 Emergency release of the spring loaded component 134 Emergency release of the parking brake 135 Inflating tyres 137 TECHNICAL DATA 139 Dimensions standard model Sattel 140 Weights Sattel 142 General specifications Sattel 143 Hydraulic system Sattel 144 Brake system...

Page 5: ...Maintenance manual MT 32 36 3 VEHICLE IDENTIFICATION Vehicle identification plate Production number ...

Page 6: ...on The vehicle identification plate is mounted at the right of the MAFI Trac below the connection column in the case of right hand drive vehicles it is mounted on the left Fig 2 Vehicle identification plate On the vehicle identification plate you will find information on z Vehicle type z Production number z Weights z Loads z Battery ...

Page 7: ...fication plate The production number of your MAFI Trac is Specify the production number in all written communica tion with MAFI Providing this number simplifies answering your questions and ordering parts Door key Ignition key Please write down here the key number of the door and ignition keys to ensure that you can easily reorder keys 3 3 2 1 1 2 8 Door key Ignition key ...

Page 8: ...6 Maintenance manual MT 32 36 ...

Page 9: ...Operating manual MT 32 36 7 USER INSTRUCTIONS Regarding this operating manual Content overview Warranty liability Safety instructions Graphical aids Symbols Terms ...

Page 10: ...hese operating instructions z Practice using the operating elements and operating procedures of the MT after familiarising yourself with them theoretically and before actually using the MT z Do not activate any switches or try out any operating procedures with which you are unfamiliar z Inform other users of all safety and warning instructions z Adhere to the generally applicable regulations for t...

Page 11: ...n this chapter you will find information on using this operating manual Safety In this chapter you will find information on safety You will learn about remaining risks Your MAFI Trac In this chapter you will find an overview of your MT Control elements In this chapter you will find information on operating the con trols Operation In this chapter you will find information on working with the MT Tra...

Page 12: ...warrantee and liability claims for personal injury and material damage when they result from the following z inappropriate use of the MT see Intended use Sattel on page 17 z ignoring the notes regulations and prohibitions of the operating manual z unauthorised constructional modifications to the MT z poor monitoring of parts that are subject to wear z improper and late maintenance and repair ...

Page 13: ...escribed to avoid these dangers WA R N I N G Dang er of injur y A symbol together with the word Warning warns about a possibly dangerous situation that endangers the health and life of persons Ignoring these safety instructions can result in serious injury possibly even death X Be sure to observe the measures described to avoid these dangers C A U T I O N Material damag e A symbol together with th...

Page 14: ... X Several symbols draw your attention to a sequence of tasks 3 The preceding symbol marks the result of a task that had been carried out Lists Lists without a compelling order are displayed as lists with bullet points z Entry 1 z Entry 2 Cross references Cross references indicate where further information can be found on the topic see Symbols on page 13 Additional information This tip provides yo...

Page 15: ...l marks safety instructions that must definitely be observed A detailed description of the safety instructions can be found in the section Safety instructions on page 11 Regulations Symbols of this type mark notes on using personal safety gear A detailed description of the notes can be found in the section Personal safety gear on page 21 Note tip This symbol marks general notes ...

Page 16: ...ation Explanation Smaller than lower Larger than more 4 x 2 MT with rear wheel drive 4 x 4 MT with all wheel drive RA Rear axle Coolant Mixture of water and anti freeze corrosion protection agent for cooling the engine FA Front axle TB Transfer box ...

Page 17: ...Maintenance manual MT 32 36 15 SAFETY General information Intended use Sattel Other dangers Qualifications of the operating personnel Personal safety gear Warning signs on the MAFI Trac Sattel ...

Page 18: ... chapter is a basic pre requisite for safe handling and fault free operation of the MT In addition you will find further safety instructions in other chapters of this maintenance manual that also must be closely observed The safety instructions come before the operational instructions Safety instructions on third party components can be found in the respective third party documentation Follow thos...

Page 19: ...rial trucks and the accident prevention regulation Industrial Trucks BGV D27 If your MT is to be used for work not specified in these direc tives please consult your nearest MAFI representative Refittings attachments and retrofittings on the MT may only be done upon consultation with MAFI Spare parts ancillary attachments extra installations and accessory components have to be authorised by MAFI b...

Page 20: ...ed immediately by qualified technicians This concerns especially changes that can become a danger to persons and property Parking WA R N I N G Dang er of injur y If the parking brake fails a parked MT can begin to roll and present an injury hazard X Secure the MT with blocks in addition to the parking brake Driving with towed loads D A N G E R Dang er of injur y Inappropriate driving behaviour in ...

Page 21: ...p or down those ramps and inclines that are signposted as traffic routes and that can be negotiated safely X Be sure that the ground is sufficiently clean and provides enough traction Take special care on snow and ice X Drive the vehicle at reduced speed on inclines X Drive carefully when crossing steep inclines Inspection and maintenance work D A N G E R Carbon monoxide poisoning The motor needs ...

Page 22: ...essary qualifications for the respective tasks z The MT may be operated only by trained qualified personnel authorised by the owner z Personnel undergoing training and instruction may operate the MT only under the supervision of an experienced person The owner is responsible for training and instructing new oper ators of the MT in the same scope and with the same care whilst using this maintenance...

Page 23: ...reduce the risk of cut injuries and crushing of hands and fingers by wear ing work gloves Safety boots Wear safety boots while working on the MT You reduce the risk of crushing of feet and toes by wearing safety boots Ear protection Wear ear protection while working on the MT By wearing ear protection you prevent damage to your hearing ...

Page 24: ...cations on the vehicle These warning signs are part of the maintenance manual z Ensure the legibility of the signs at all times z Replace any damaged or missing signs Replacement signs are available from any MAFI representative Fig 1 Positions of warning signs part 1 1 Warning sign Driving on inclines 2 Warning sign Wheels and tyres 3 Warning sign Steering ...

Page 25: ...I Trac Sattel Maintenance manual MT 32 36 23 Fig 2 Positions of warning signs part 2 DC 1 Warning sign Articulated shaft 2 Warning sign Belt drive 3 Warning sign Coolant 4 Warning sign Electric voltage 5 Warning sign Wheels and tyres ...

Page 26: ...e MAFI Trac Sattel 24 Maintenance manual MT 32 36 Fig 3 Positions of warning signs part 3 DC 1 Warning sign Fifth wheel 2 Warning sign Cabin tilt 3 Warning sign Cabin support 4 Warning sign Cabin lowering 5 Warning sign Battery ...

Page 27: ...Operating manual MT 32 36 25 YOUR MAFI TRAC Product description Sattel Exterior view Sattel Interior view ...

Page 28: ...MT is an industrial truck with fifth wheel coupling It is designed for the special usage requirements in z RoRo traffic z Terminal traffic in ports z Shipping postal and railway terminals z Loading cargo cars from semi trailers z Industrial use with the Cargotrailer system lift trucks and semi trailers ...

Page 29: ... 1 Rear cabin door 2 Service door 3 Front sling points 4 Cover of pneumatics compartment 5 Pneumatics compartment 6 Hand pump for lifting lowering the driver s cab 7 Main battery switch 8 Rear ladder 9 Battery compartment underneath the driver s cab 10 Front ladder 11 Cabin door on driver s side 12 Exterior rear view mirror ...

Page 30: ...ht 2 Warning beacon 3 Exterior rear view mirror 4 Motor flap 5 Maintenance area 6 Coolant equilising reservoir 7 Exhaust muffler 8 Connection column compressed air and electrical connections 9 Fuel filter 10 Rear ladder 11 Oil viewing window for hydraulic oil 12 Hydraulic tank fuel tank 13 Fifth wheel with saddle plate ...

Page 31: ...YOUR MAFI TRAC Interior view Operating manual MT 32 36 29 Interior view Fig 3 Interior view 1 Pedals 2 Instrument panel 3 Door instrument panel 4 Radio console 5 Central electric box ...

Page 32: ...30 Operating manual MT 32 36 ...

Page 33: ...and closing Seating Steering wheel Mirror door instrument panel Pedals 1 Bremspedal Heating ventilation air conditioning Exterior lighting Interior lighting Instrument panel Radio console Multi function display Vehicle electrical system Practical features ...

Page 34: ... can open all locks on your Trac Locking unlocking the doors Fig 1 Cabin door on driver s side 1 Unlock 2 Lock Fig 2 Rear cabin door 1 Unlock 2 Lock Cabin door on driver s side Fig 3 Door opener outside Opening the door from the outside X Unlock the door X Pull the door handle in the direction of the arrow Fig 4 Door opener inside ...

Page 35: ...an open and close the cabin doors from the inside as well as from the outside WA R N I N G Dang er of crushing A non secured rear cabin door may move uncontrolla bly and injure you X Make sure that the cabin door always remains latched X Push the cabin door into the latch to avoid a jumping out The cabin door can be opened and closed when you switch on the main battery switch beforehand Fig 5 Outs...

Page 36: ... Close Opening the door from the inside X Press the green button 1 X Press the green button until the door latches in 3 The door is secured Closing the door from the inside X Press the red button 2 X Press the red button until the door latches in 3 The door is closed If you press the green button while the door is closing the cabin door stops If you press the green button a second time the cabin d...

Page 37: ...ng for finger arm and neck X Make sure that nobody is in the range of the electri cally operated cabin door Open X Press both rocker switches simultaneously 1 3 The cabin door opens as long as you press the buttons X Release one of the two rocker switches 1 3 The cabin door remains in the current position Close X Press both rocker switches simultaneously 2 3 The cabin door closes as long as you pr...

Page 38: ... outside Window on the driver s side electrical optional Fig 9 Rocker switch 1 Open 2 Close WA R N I N G Dang er of being crushed There is serious danger of crushing fingers arms and neck when closing the window X Make sure that nobody is in the sliding range of the electrically operated window Open X Press the rocker switch 1 3 The window continues to open as long as you press the switch X Releas...

Page 39: ...current position Right window Fig 10 Right window Open X Press the window handle together X Slide the window open Close X Press the window handle together X Slide the window closed until it catches The window locks by itself when you close it completely and then cannot be opened from the outside ...

Page 40: ...terally towards the steering wheel and pedals X Lift lever 1 3 The seat s catch is released X Adjust the position X Release lever 1 3 The seat is locked in position Longitudinal adjustment Use lever 2 to adjust the seat s position towards the steering wheel and pedals X Lift lever 2 3 The seat s catch is released X Adjust the position X Release lever 2 3 The seat is locked in position Seat tilt ad...

Page 41: ...e seat is locked in position Angle adjustment of back rest The angle of the back rest can be adjusted by means of lever 5 X Lift lever 5 3 The back rest s catch is released X Adjust the back rest s angle X Release lever 5 3 The back rest is locked in position ...

Page 42: ...twisted X The tongue has to click audibly into the belt lock X When installing a new seat belt make sure you use only seat belts approved by MAFI Fig 12 Seat belt 1 Belt lock 2 Unlocking 3 Tongue of the lock Putting on the belt X Pull the seat belt across your hips X Press the tongue of the lock 3 into the belt lock 1 until it clicks audibly X Pull the seat belt tight Releasing the belt X Press bu...

Page 43: ... manoeuvre can injure persons Personal injury and property damage may result X Move the MT only when the engine is running X Do not let the MT roll while the engine is not running Combination switch The combination switch is on the left of the steering wheel The combination lever is used to operate the turn indicator horn and high dipped beam Fig 14 Combination lever 1 High beam 2 Turn indicator r...

Page 44: ...ht Activating the turn indicator X Press the combination switch in the direction of the arrow 2 or 5 3 The respective function indicator on the multi function display flashes The combination switch remains in its position after the turn has been made It does not switch back to its basic position automatically ...

Page 45: ... indicator 1 yellow lights up on the multi function display WA R N I N G Accident hazard Accidents may occur when oncoming traffic is blinded by the glare of a high beam headlight X Always drive with dipped beam when there is oncom ing traffic X Press the combination switch in the direction of the arrow 1 3 High beam is switched on The indicator lights up on the multi function display 2 blue X Pre...

Page 46: ...heater switch Both outer mirrors can be heated The control switch is located in the instrument panel above the driver s door Switching the heater on X Press the switch 3 The mirrors are heated continuously Switch off the heater once the mirrors provide a clear view Interior rear view mirror Fig 19 Interior rear view mirror C A U T I O N Proper ty damag e The wide angle rear view mirror doesn t ref...

Page 47: ...cabin can block the pedals This can cause you to lose control of the MT and could lead to accidents X Do not to store loose objects in the driver s cab X Secure loose objects so that they cannot obstruct the pedals Use the storage net for instance Brakes X Press the brake pedal 2 3 The Trac slows down Starting to drive accelerating X Press the accelerator 1 3 The Trac accelerates ...

Page 48: ...tor The amount of air can be regulated by means of the blower switch 1 Three levels are available Setting the air flow X Set the blower switch 1 to Level 0 blower off Level 3 maximum blower output Set the temperature You can adjust the temperature by means of the temperature controller 2 X Set the temperature controller 2 to Left heater off Right maximum heat output Auxiliary heater optional Consu...

Page 49: ...e available for ventilating the driver s cab You can use these nozzles to defrost the win dows and to ventilate the interior Some nozzles can be set manually and thus change the direction of the airflow Fig 22 Fresh air intake Fig 23 Circulation air intake 1 Intake Fig 24 Air outlet nozzles 1 Front windscreen 2 Side window right left 3 Tail windscreen ...

Page 50: ...sting the airflow direction X Swivel the outlet nozzles or the fins of the drum type outlet nozzles in the desired direction Notes on the optimal setting z To defrost the windows keep the main outlet nozzles closed z To heat the cabin keep the drum type outlet nozzles closed z If an air conditioner is equipped direct the air flow of the main outlet nozzles upwards ...

Page 51: ...l 3 maximum cooling X Turn the blower switch in the direction of arrow 1 Level 0 cooling is off C A U T I O N Leaks in the air conditioner If the air conditioner is not run for a longer time the slip ring seal of the compressor may become brit tle This results in the loss of refrigerant Too little refrigerant can cause damage to the air conditioner X Regardless of the time of year switch the air c...

Page 52: ...nditioning unit Auxiliary heater optional Fig 29 Control elements 1 Controller of the auxiliary heater Consult the manufacturer s instruction manual for information on how to operate the auxiliary heater Temperature indicator optional Fig 30 Control elements 1 Interior exterior temperature switch 2 Interior temperature 3 Exterior temperature Consult the manufacturer s instruction manual for infor ...

Page 53: ...and cables can cause serious injury due to electric shock X Keep liquid and moisture away from the power sock ets X Damaged cables and sockets must be replaced promptly The coolant preheater and the cabin interior regulated by thermostat can be run from the external power supply 230V AC Fig 32 Heater fan The heater fan is located under the front window left 11 C30 067 161A 2 11 C30 067 162A 1 ...

Page 54: ...c i d e n t h a z a rd Accidents may occur when oncoming traffic is blinded by the glare of a high beam headlight X Always drive with dipped beam when there is oncoming traffic Fig 33 Headlight switch Switching on lights X Press the switch to stage 1 3 The parking light is switched on X Press the switch to stage 2 3 The headlight is switched on The status of the headlight is indicated in the multi...

Page 55: ...u can thereby warn others about possible dangers Fig 34 Hazard lights switch Switching on the hazard lights X Press the switch 3 The hazard lights are on and the driving direction indica tors on the multi function display flash simultaneously Warning beacon The switch is installed in the instrument panel Fig 35 Warning beacon switch Switching on the warning beacon X Press the switch 3 The warning ...

Page 56: ...potlights switch on when the reverse gear is engaged optional Fig 36 Operational spotlight switch Switching on the operational spotlight X Press the switch 3 The operational spotlight is switched on Arbeitsscheinwerfer Kabinendach optional Der Schalter ist in der Sitzkonsole eingebaut Fig 37 Schalter Arbeitsscheinwerfer Arbeitsscheinwerfer einschalten X Drücken Sie den Schalter 3 Die Arbeitsschein...

Page 57: ...T 32 36 55 Operational spotlight front optional The switch is located in the instrument panel above the driver s door Fig 38 Operational spotlight switch Switching on the operational spotlight X Press the switch 3 The operational spotlight is switched on ...

Page 58: ...ighting in the door instrument panel 1 Lighting On 2 Lighting Off Switching the lighting on off X Turn the cover in the direction of arrow 1 3 The lighting is switched on X Turn the cover in the direction of arrow 2 3 The lighting is switched off Radio console Fig 40 Lighting in the radio console 1 Lighting switch 2 Reading lamp switch 3 Swivelling reading lamp Switching the lighting on off X Pres...

Page 59: ... 1 Gear shift lever for transmission 2 Control elements 3 Combination lever 4 Steering wheel 5 Transmission display 6 Multi function display 7 Joystick for fifth wheel Trestle Air suspension 8 Close Open button in the rear cabin door 9 Parking brake button 10 Ignition 11 Driver s seat 10 11 11 C30 067 104A 14 8 2 9 ...

Page 60: ...n warning light The yellow warning light should go off once the motor is started If the yellow warning light does not go out or it lights up while the engine is running then there may be a motor malfunction or fault in the motor control If the yellow warning light does not go out or lights up as the MT is driving then switch off the MT immedi ately and have the cause of the warning determined and ...

Page 61: ...nings determined and eliminated at a qualified garage Coolant liquid level Fig 46 Coolant liquid level control light The control light is on the operating instrument panel If the control light is lit then the coolant liquid level in the equalising reservoir is too low The engine shuts off automatically 30 seconds after the control light lights up Check the cooling system for external leaks Allow t...

Page 62: ...he parking brake is engaged Releasing the parking brake X Press the switch up 3 The function indicator on the multi function display goes out The parking brake is released When the parking brake is engaged all driving posi tions are blocked If the function indicator is illuminated even though the brake is released then the air pressure in the com pressed air tanks is too low For help see chapter S...

Page 63: ...een X Press switch 1 down 3 The slow speed stage is set X Press switch 1 down again 3 The fast speed stage is set Intermittent wiping X Press combination switch 2 up 3 The intermittent wiper is activated Programming the intermittent intervals X Press the combination switch 2 down briefly X After the desired interval press the combination switch 2 down briefly again 3 The interval is saved When set...

Page 64: ...g 49 Control elements 1 Rear door windscreen wiper switch 2 Windscreen washer switch The windscreen wiper only works when the rear cabin door is completely closed Wiping the windscreen X Press switch 1 down 3 The slow speed stage is set X Press switch 1 down again 3 The fast speed stage is set Washing the windscreen X Press switch 2 down 3 The windscreen washer is in operation as long as you press...

Page 65: ...omatically activates and the transmission switches into neutral position Fig 50 Swivel seat unlocking combination button Unlocking 1 X Bring the MT to a standstill X Press the Swivel seat unlocking combination button upwards to fixate the swivel seat in an intermediate position about 1 2 to enter and exit easier X Turn the swivel seat to the intermediate position The swivel seat lock should click ...

Page 66: ...ce You can switch on the rear axle differential lock while you are still driving However the lock only engages shortly before the MT comes to a standstill Fig 51 Rear axle differential lock 1 Rear axle differential lock switch 2 Control light Activating the rear axle differential lock X Press switch 1 down and hold it down 3 When the MT is standing still the rear axle differential lock is engaged ...

Page 67: ...tial lock 1 Rear axle differential lock switch 2 Control light C A U T I O N Axle damag e The claw coupling can become damaged when the MT rolls X Only engage the rear axle differential lock when the wheels are not moving X Start driving slowly until the rear axle differential lock activates properly Activating the rear axle differential lock X Press switch 1 down and hold it down 3 The control li...

Page 68: ...gages shortly before the MT comes to a standstill Fig 53 Four wheel drive 1 Four wheel drive switch 2 Control light Switching on the four wheel drive in continuous mode and switching it off yourself The four wheel drive stays on until you switch it off yourself X To switch it on press switch 1 up 3 The switch latches into position 3 The four wheel drive is switched on in continuous mode control li...

Page 69: ...for short periods for example when starting to drive on slippery ground Switching off the short term four wheel drive prematurely If you used the switch to activate the four wheel drive it will switch off automatically when the 5th gear is reached you can proceed as follows to switch it off yourself at an earlier stage if necessary X Press switch 1 up 3 The switch latches into position X Press swi...

Page 70: ... the normal level Releasing the fifth wheel coupling Sattel Fig 56 Control elements 1 Fifth wheel coupling switches 2 Fifth wheel coupling control light 3 Control light Kingpin Both control lights glow if the kingpin and the fifth wheel coupling are locked Unlock X Press both switches at the same time 3 The control lights go out The fifth wheel coupling and the kingpin are opened or unlocked You c...

Page 71: ...g X Press the joystick in the direction of the arrow 1 3 The fifth wheel coupling lowers Raise fifth wheel coupling X Press the joystick in the direction of the arrow 2 3 The fifth wheel coupling rises Lock the twist locks X Press the joystick in the direction of the arrow 3 3 The twist locks of the trestle lock Trestle is anchored to the floor Unlocking the twist locks X Press the joystick in the...

Page 72: ... the tres tle optional 3321128 Release the fifth wheel coupling of the trestle with the two buttons Fig 58 Unlocking the trestle fifth wheel coupling Unlocking the trestle fifth wheel coupling X Press both switches simultaneously 1 at the same time 3 Fifth wheel coupling is released 11 C30 067 172A 1 ...

Page 73: ...according to the driver s viewing direction Fig 59 Gear shift lever 1 Gear shift lever 2 Gear shift lever lock switch without function Switching X Select the neutral position The engine can be started only when the transmission is in neutral X Start the engine X Select the desired driving direction by pressing or pulling the gear shift lever Direction of the arrow 1 Forwards driving direction Dire...

Page 74: ...ransmission display The transmission display contains the following information z Selected driving direction forwards backwards z Selected driving program 1 to 4 D z Current driving gear z Error messages and error codes when malfunctions occur Fig 62 Transmission display 1 Bar display 2 Alphanumeric display 3 Spanner N F R Display Explanation Remark 1 F 1st forward gear 2 F 2nd forward gear 3 F 3r...

Page 75: ... gear available Let the engine transmission heat up N Oil temperature low only one gear available Let the engine transmission heat up Bar display Explanation Remark 1 bar Manual mode 1st gear Option 2 bars Manual mode 2nd gear Option 3 bars Manual mode 3rd gear Option 4 bars Manual mode 4th 5th 6th gear Option 4 bars and 2 arrows Automatic mode Bars flashing Torque converter clutch open Spanner At...

Page 76: ...the switch down 3 The transmission is in automatic mode X Press the switch up 3 The transmission is in manual mode W L High input torque load W O High output torque load P N Forward or reverse driving direction selected although parking brake is on Set transmission to neutral until the park ing brake is released Caution MT starts driving after the park ing brake is released E E No communication wi...

Page 77: ...NTROL ELEMENTS Radio console Operating manual MT 32 36 75 Radio console Radio optional Fig 64 Audio system Consult the manufacturer s instruction manual for information on how to operate the audio system ...

Page 78: ...TS Multi function display 76 Operating manual MT 32 36 Multi function display Overview Fig 65 Multi function display 1 Control and warning indicators 2 Illuminated LCD 3 Combinations of buttons and warning indicators ...

Page 79: ...nts on the LCD are displayed Phase 2 z The number of operating hours until the next service is due appears on the display After the self test the multi function display automatically changes to normal display The following displays are active z Temperature display in C for the engine coolant possibly with the trend displayed by a small arrow pointing upwards for increasing temperature or downwards...

Page 80: ...re circuit 1 z Air reserve pressure circuit 2 z Air reserve pressure circuit 3 z Transmission oil pressure After switching on the ignition the transmission oil pressure is displayed by default Deviations from the nominal specifications that could damage the MT are indicated by an LED in the button see Indicators on the multi function display on page 131 Selecting the oil pressure indicator X Press...

Page 81: ... On board voltage display The on board voltage display shows the current charging volt age of the vehicle battery The display indicates the charging voltage in the range of 20 V R to 28 V 1 1 Every notch of the display equals 1 V If the charge falls below the necessary charging voltage an LED lights up in the button see Indica tors on the multi function display on page 131 Fig 68 On board voltage ...

Page 82: ...ee Indicators on the multi function display on page 131 Fig 69 Temperature display 1 Transmission oil temperature button 2 Engine coolant temperature button 3 Temperature indicator Selecting the temperature indicator X Press button 1 3 The transmission oil temperature is displayed in the LCD display X Press button 2 3 The engine coolant temperature is displayed in the LCD display The selected indi...

Page 83: ...deviations from the specifications or other malfunc tions on the MT you will be notified by the LED lighting up in the button see Indicators on the multi function display on page 131 Information selection X Press button 1 3 The number of operating hours is indicated in the LCD display Press button 1 several times to view the operating hours remaining till the next service as well as MAFI s custome...

Page 84: ...e Rpm gauge The current engine speed can be read as rotations per minute at bar diagram 1 Fuel gauge The current fuel supply can be read from bar diagram 2 Control indicators Fig 72 Control indicators 1 Turn indicators 2 High beam 3 Headlight 4 Parking brake The control indicators inform about the status of certain controls ...

Page 85: ...er is dirty 2 Transmission fault 3 Return filter for the hydraulic oil is dirty 4 Parking brake The warning indicators notify you about conditions that should not be ignored otherwise damage to the MT can occur Information on cause and repair can be found in chapter SELF HELP at Indicators on the multi function display on page 131 ...

Page 86: ...ch can damage the generator the electrical equipment and the controllers X Do not turn off the main battery switch while the motor is running Fig 74 Main battery switch 1 ON position 2 OFF position Switching the main battery switch X Set the main battery switch to the horizontal position 3 The electrical connection is established X Set the main battery switch to the vertical position 3 The electri...

Page 87: ... Lock The vehicle electrical fuses are at the right left of the operator in a compartment The exact layout can be read from the supplied circuit diagram External start socket optional Fig 76 External start socket 1 12 V 2 24 V You can connect jumper cables at the external start socket to give or receive starting aid 11 C30 019 013 2 2 ...

Page 88: ...net to store loose items Ashtray The ashtray is located on the inside of the driver s door Fig 78 Ashtray Open X Pull the flap in the direction of the arrow 1 Remove X To empty the ashtray push it down arrow direction 2 and open it at the same time Can holder Fig 79 Can holder The can holder can hold cans and bottles of up to 0 75 l If you do not need the can holder you can fold it away ...

Page 89: ... features Operating manual MT 32 36 87 Sun screen Fig 80 Sun screen X Pull the sun screen out by the strap X Hook it to the hook Sun visors Fig 81 Sun visors The sun visors protect you from being blinded by glare during driving ...

Page 90: ...cks you close off the air connections of the brake spiral hoses You thereby avoid loss of air in the compressed air system caused by uncoupling the brake spiral hoses from the air connections on the connection console Fig 82 Shut off cocks shown closed 1 Closed 2 Opened 3 Brake line yellow 4 Supply line red 11 C30 020 028A 1 3 4 ...

Page 91: ...tion work Starting the engine Gear shifting mit Betriebsartwahl Driving instructions Turning off the engine Fifth wheel coupling Eurohitch Sattel Operation with trestle optional 3321128 Gooseneck optional Sattel Towing and shunting coupling Winter operation Care ...

Page 92: ...bed below WA R N I N G Dang er of injur y Neglected or insufficient inspections can lead to considerable personal injury X Carry out all checks carefully X Always follow the instructions on whether the engine should be running or off for the respective inspection C A U T I O N M a t e r i a l d a mag e Failure to follow the given sequence may result in damage to the MT X First perform all the chec...

Page 93: ...etighten all wheel nuts with the specified torque before the initial operation or after the wheel exchange X Retighten the torque of the wheel nuts after the first drive under load the latest though after 24 operating hours Fig 1 Tightening order X Tighten the wheel nuts crosswise Make sure tightening torques for the wheel nuts are correct Use a torque key for retightening the wheel nuts Fig 2 Tig...

Page 94: ...ctions Regularly perform the following inspections on the MT Inspection Note Main battery switch Page 93 Lighting system Page 93 Loss of fluids Page 93 Hydraulic oil level Page 95 Engine coolant level Page 95 Engine oil level Page 97 Windscreen washer water level Page 98 Wheels tyres Page 98 Inspection Note page Transmission oil level Page 94 Fuel tank level Page 95 Inspection Note page Central lu...

Page 95: ... loads Fig 3 Main battery switch 1 ON position 2 OFF position Check X Check whether the main battery switch is switched on Lighting system X Inspect the lighting system for z Obvious damage z Functionality Loss of fluids X Check below the MT for oil and or water pools 3 If you do find any signs of leakage perform a detailed inspection to find the cause Leaks may involve any of the following z Oil ...

Page 96: ... If the oil level is too high or too low this can result in damage to the transmission X Ensure that the oil level is always between the MAX or MIN limits X Use only authorised types of transmission oil The oil dip stick is located below the service door directly on the transmission Fig 4 Oil dip stick X Run the engine at idle speed X Unscrew the oil dip stick X Pull the oil dip stick out X Wipe t...

Page 97: ...il filler nozzle Fuel tank level Check the fuel supply level before you drive the MT It appears on the LCD display of the multi function display Refuel when the fuel level is low see Refuelling on page 112 Engine coolant level WA R N I N G Dang er of injur y The cooling system is pressurised Hot coolant can squirt out when the cooling system is opened and scald skin and eyes X Do not open the cool...

Page 98: ...ated on the right side of the vehicle next to the exhaust muffler Fig 7 Equalising reservoir X Check the engine coolant level The coolant level should always lie between the MIN and MAX markings X Refill with engine coolant if necessary Use a mixture of water and anti freeze corrosion protection agent If the coolant has to be refilled regularly check the cooling system for leaks For more informati...

Page 99: ...door Open the service door using a square key The square key is located in the storage net of the driver s door X Insert the square key into the opening arrow X Turn the square key in the direction 1 3 The service door is unlocked X Open the service door Fig 9 Oil dip stick and oil filler nozzle 1 Oil filler nozzle 2 Oil dip stick X Pull out the oil dip stick 2 X Wipe the oil dip stick 2 with a cl...

Page 100: ...eft side of the MT under the cover of the pneumatics compartment The air dryer using an air dryer cartridge dries the compressed air that the compressor supplies This makes it unnecessary to add anti freeze agent for the compressed air system The air dryer cartridge needs to be replaced in regular intervals Fig 11 Air dryer cartridge For more information on maintaining the air dryer read the maint...

Page 101: ...matically feeds all lubricat ing points on non rotating components at definite intervals Fig 12 Central lubrication X Regularly check the fill level of the lubricant in the reserve tank X Refill with lubricant if necessary Consult the manufacturer s instruction manual for information on how to operate the central lubrication system For more information on the operating materials and lubricating po...

Page 102: ...pollen filter X Check the pollen filter for signs of soiling and clean or replace it as required X Reinstall the pollen filter in its proper position and screw the cover back on Fig 14 Filter for circulation air intake 1 Intake X Unscrew the intake air opening 1 The cover and filter comprise one component X Check the filter for signs of soiling and clean or replace it as required X Reinstall the f...

Page 103: ...ing conditions have to be met z The main battery switch needs to be switched on z The swivel seat needs to be locked into one of the two end positions or in the entry position z The gear shift lever for the transmission must be in the NEUTRAL position Fig 15 Ignition Switch positions of the ignition lock Fig 16 Fuel Preheater switch DC The engine is equipped with a fuel preheater Turn on the fuel ...

Page 104: ...tion X Turn the ignition key to the II position 3 The suction air preheater is activated The engine is equipped with an electrical intake air pre heater Depending on the engine and outside temperature the engine will preheat the intake air combustion air X Turn the ignition key to the II position 3 The engine starts X Release the ignition key ...

Page 105: ...depending on the load and the con ditions of the terrain You will find information on gear shifting in section Gear shift lever for transmission Drehwendels chalter on page 71 Generally you use driving program 4 for heavy loads You have to use driving programs 1 2 or 3 when the oil temperature becomes higher than 100 C when approaching or driving up inclines If the transmission oil temperature rep...

Page 106: ...ll You can choose from 4 forwards 1V 4V and 4 reverse driving programs 1R 4R Depending on the position of the operating mode switch the transmission shifts to the following gears When requested the 6th gear can be made inaccessible Driving program Operating mode Automatic Manual 1V 2 1 2 1 2V 3 3 3V 4 4 4V 1 2 3 4 5 6 5 6 Table 1 Driving programs forwards Gears in brackets can be selected using th...

Page 107: ...OPERATION Gear shifting mit Betriebsartwahl Operating manual MT 32 36 105 Reverse drive warning equipment optional When you shift into reverse gear a warning signal can be heard ...

Page 108: ...to prevent the battery from discharging Checks before driving Carry out the following checks before you start driving the MT z Make sure that no persons are situated in the danger area of the MT D A N G E R Dang er of injur y People can be severely injured by being crushed during shunting X Always make sure that there is nobody between the MT and semi trailer trailer when coupling X Always keep ey...

Page 109: ... you to lose control of the MT and could lead to accidents X Do not to store loose objects in the driver s cab X Secure loose objects so that they cannot obstruct the pedals Use the storage net for instance Driving with towed loads The driver is responsible for safely loading the cargo z Always adjust the speed to the circumstances when driving with the direct or towed loads z Drive in a manner th...

Page 110: ...ground is sufficiently clean and provides enough traction Take special care on snow and ice X Drive the vehicle at reduced speed on inclines X Drive carefully when crossing steep inclines Fig 18 Driving on ramps and inclines Sattel z With a coupled load drive uphill with the fastened load at the front if possible push mode z When driving down hill drive with the tractor in front If for operational...

Page 111: ... adjusted speed when the rear axle differ ential lock is engaged X Note that the steering radius is greater C A U T I O N Axle damag e Tensions in rear axle The rear axle can become damaged while driving across rough surfaces X Use the rear axle differential lock only while driving on slippery surfaces or for initiating movement under difficult circumstances X Switch off the rear axle differential...

Page 112: ...I O N A xle damag e The claw coupling can become damaged when the MT rolls X Only engage the rear axle differential lock when the MT is not moving X Start up slowly because the claws of the differential lock may not be completely clamped C A U T I O N A xle damag e Tensions in rear axle The rear axle can become damaged while driving across rough surfaces X Use the rear axle differential lock only ...

Page 113: ...page 66 C A U T I O N Tr a n s m i s s i o n d a m ag e Tension in drive train The drive train can become damaged if you constantly drive on rough surfaces X Use the four wheel drive only while driving on slip pery surfaces or for initiating movement under diffi cult circumstances X Switch off the four wheel drive while driving on rough surfaces that do not require it X Do not shift into four whee...

Page 114: ...uel level is too low The fuel tank is located on the vehicle s right side D A N G E R Dang er of injur y Fuel is easily flammable and harmful to health X Fire naked flames and smoking are prohibited when handling fuels X Avoid fuel from coming into contact with skin or clothing X Do not breathe in fuel fumes C A U T I O N Engine damag e You can damage the injection system and starter if you try to...

Page 115: ...the engine too early can cause heat to build up and damage the engine X Do not turn the engine off immediately when you have just subjected the MT to high loads X Run the engine at idle speed for a few more minutes with the transmission in neutral Fig 20 Ignition X Turn the ignition key to the 0 position 3 The engine turns off ...

Page 116: ...iler run onto the MT X The MT must always be hitched to the stationary trailer D A N G E R Dang er of injur y If the fifth wheel coupling is not properly locked the trailer can run loose and injure persons X Be sure the fifth wheel coupling control light is lit The fifth wheel coupling is properly locked then C A U T I O N M a t e r i a l d a mag e Obstacles above the trailer can cause damage when...

Page 117: ... lines First discon nect the supply line red then the brake line yel low Fig 21 Connections 1 Electrical connection 2 Supply line red 3 Brake line yellow 4 Duomatic quick coupling Hitching X Lower the fifth wheel coupling until you can drive underneath the semi trailer The kingpin needs to lock in properly X Drive carefully in reverse The kingpin and the fifth wheel coupling have to lock in and th...

Page 118: ...y line red the semi trailer is braked by that Then after that disconnect the coupling head of the brake line yellow X Hook the coupling heads into the intended holding fixtures You thereby protect the coupling heads from soiling and damage X Engage the reverse gear and release the parking brake X Roll backwards slightly with the MT X Press both switches simultaneously 1 on the instrument panel to ...

Page 119: ...or further information on the saddling on and off see Fifth wheel coupling Eurohitch Sattel on page 114 The semi trailer remains with the trestle in the ship and is securely anchored to the ship s floor by the twist locks of the trestle Fig 24 Multiple plug of the trestle Fig 25 Connections of the multiple plug of the trestle 1 Electrical connection 2 Pneumatic connection for releasing the fifth w...

Page 120: ...with handling a gooseneck X Make sure that work with a gooseneck is done only by trained personnel WA R N I N G A c c i d e n t h a z a rd On bumpy roads the roll trailer can come off the gooseneck and cause injuries and damages X Drive slowly on rough roads Fig 26 Gooseneck Transporting roll trailers X Drive the gooseneck into the roll trailer Always be sure that you are driving in straight X Lif...

Page 121: ...towed load is 24 000 kg in manoeuvre mode WA R N I N G Dang er of injur y There is a danger of considerable injury and damage when you use towing and shunting couplings to pull trailers X Do not pull trailers with tow bars using towing and shunting couplings X Trailers with tow bars may be coupled only to trailer equipment approved for this application Fig 27 Towing coupling front Fig 28 Towing co...

Page 122: ...the pertinent oper ating materials in the MT with low temperature variants z Use winter diesel or add a flow improver to the fuel This prevents paraffin from coagulating in the fuel which can reduce or block the fuel supply z Use an engine oil suitable for the ambient temperature Oil should be changed by qualified technicians z The engine coolant has to contain enough anti freeze agent to prevent ...

Page 123: ...speed and without load after washing You can use a high pressure cleaner to clean the MT C A U T I O N Proper ty damag e Incorrect handling of the high pressure cleaner can cause paint damage or short circuits X Keep the cleaner nozzle at a distance of at least 50 cm from the painted surfaces during cleaning X Never use a high pressure cleaner with a cone nozzle X Do not spray perpendicular onto t...

Page 124: ...OPERATION Care 122 Operating manual MT 32 36 ...

Page 125: ...Operating manual MT 32 36 123 TRANSPORT Loading onto a flatbed trailer Loading with a crane ...

Page 126: ...ger distances Make sure that the transport equipment can carry the weight of the MT see Vehicle identification plate on page 4 D A N G E R Dang er of injur y Ignoring safety regulations when transporting the MT can lead to considerable personal injury or property damage X Only transport the MT when there is no load coupled to it X Attach the safety devices only to points intended for this ...

Page 127: ...d When the pneumatic spring is unhooked there is dan ger of the service door falling closed and injuring you X Always wear personal protective equipment when attaching hoisting gear Fig 1 Unhooking the pneumatic spring 1 Service door 2 Pin with fastener 3 Pneumatic spring Unhooking the pneumatic spring X Open the service door 1 X Unclip the fastener of the pin 2 X Pull the pin 2 out of the fork he...

Page 128: ...r sling point Lifting X Attach the hoisting equipment to the points intended for this 3 The MT can be now be hoisted carefully and loaded onto the other vehicle During lifting the MT tilts forward slightly so that the hoisting equipment cannot damage the driver s cab ...

Page 129: ...em Fifth wheel coupling Sattel Starting aid optional Indicators on the multi function display Towing Emptying the fuel pre filter of the water separator Emergency release of the spring loaded component Emergency release of the parking brake Inflating tyres ...

Page 130: ...latch 1 X Check the fuses The exact layout of the fuses can be read from the supplied circuit diagram X If necessary replace the defective fuse with a new fuse of the same type and strength D A N G E R Dang er of fire By inserting stronger fuses you may risk burning cables X Always observe the amperage for which electrical loads have been designed X Always replace the defective fuses with fuses of...

Page 131: ...e sure that nobody is near the trailer X Make sure that the trailer is lowered fully onto its supports and secured against rolling away Fig 2 Emergency hitch release Releasing the emergency hitch X Set the trailer down on its supports X Secure the trailer against rolling away X Disconnect all electrical and brake lines see Unhitching on page 116 X Relieve the fifth wheel coupling or the king pin T...

Page 132: ...nal 130 Operating manual MT 32 36 Starting aid optional External start socket Fig 3 External start socket 1 12 V 2 24 V You can connect jumper cables at the external start socket to give or receive starting aid 11 C30 019 013 2 2 ...

Page 133: ...ough the radiator Clean radiator fins see maintenance manual Fan malfunctions Have qualified technicians rectify cause Transmission oil temperature LED lights up red Oil level too low Check transmission for exterior loss of oil have qualified technicians rectify cause for oil loss if necessary Check oil level and refill if necessary Overheating due to working under heavy load Switch transmission t...

Page 134: ...The accident hazard is increased X Make sure that the tractor that is towing the MT can safely brake the weight of the MT X When towing use a towing rod that is strong enough Ropes and chains are not permitted X Drive only at low speed If there isn t sufficient compressed air available to loosen the parking brake then the spring loaded component in the parking brake can be released by the emergenc...

Page 135: ...ls WA R N I N G Dang er of injur y and poisoning Fuels can cause poisoning and irritate the skin if they are inhaled or make contact with body parts X Wear protective clothing when working with fuels Fig 4 Fuel pre filter with water separator 1 Fuel hand pump 2 Vent screw 3 Water separator 4 Water drain valve X Place a suitable collection container underneath the fuel pre filter X Open the vent sc...

Page 136: ...sed by the emergency release lever D A N G E R Dang er of injur y An unbraked MT can roll away and run over persons X Secure the MT against rolling away before you release the spring loaded component of the parking brake with the emergency release unit Fig 5 Spring brake actuator 1 Screw bolts Emergency release of the spring loaded brake X Secure the MT against rolling away X Completely remove the...

Page 137: ...ing brake needs to be adjusted Refer to the assembly and setting regu lations of the brake manufacturer Fig 6 Parking brake 1 Pressure bolt 2 Laminated disc spring 3 Adjustment screw 4 Screw cap 5 Locknut 6 Pistons 7 P Plane surface 8 S Pin spanner Emergency release of the parking brake X Secure the MT against rolling away X Loosen the screw cap and unscrew the screw cap X Loosen the locknut spann...

Page 138: ...SELF HELP Emergency release of the parking brake 136 Operating manual MT 32 36 X Counter the locknut and screw the screw thread on several thread turns to protect against soiling ...

Page 139: ...nflating connection is located in the pneumatics compartment X Start the engine X Remove the protection cap from the tyre inflating connection X Attach the tyre inflating hose not part of the scope of delivery X Inflate the tyres X Drive to the workshop and inflate the tyres to the specified pressure The output of the compressor is not enough to inflate the tyres to the specified tyre pressure ...

Page 140: ...SELF HELP Inflating tyres 138 Operating manual MT 32 36 ...

Page 141: ...Operating manual MT 32 36 139 TECHNICAL DATA Dimensions standard model Sattel Weights Sattel General specifications Sattel Hydraulic system Sattel Brake system ...

Page 142: ...rd model Sattel 140 Operating manual MT 32 36 Dimensions standard model Sattel Fig 1 Dimensions MT 32 MT 36 Size mm Measurement Wheel base 3 000 Wheel base 3 250 A approx 2 980 2 980 B 1 488 1 488 C 3 000 3 250 D 690 690 E 5 178 5 428 ...

Page 143: ...6 141 F 2 540 2 540 G Wheel gauge front axle 2 100 2 100 H Wheel gauge rear axle 1 840 1 840 I Lowered approx 2 400 2 150 J Raised single stage cylinder approx 2 400 2 150 K Raised dual stage cylinder approx 2 100 1 850 Size mm Measurement Wheel base 3 000 Wheel base 3 250 ...

Page 144: ...h four wheel drive 4 x 4 9 700 kg 9 700 kg Trac with rear wheel drive 4 x 2 9 150 kg 9 150 kg Axle load empty front approx 7 200 kg 7 200 kg Axle load empty rear approx 2 500 kg 2 500 kg Permissible coupled load at 5 km h standard tyres 32 000 kg 36 000 kg System weight Trac trailer load 100 000 kg 120 000 kg ...

Page 145: ...Continuous sound intensity level in cabin DIN 45635 part 36 73 dB A 73 dB A Turning radius With a wheel base of 3 250 mm 7 034 mm 7 034 mm Articulation clearance to the cabin with a wheel base of 3 250 mm Fifth wheel coupling lowered raised single stage cylinder approx 2 400 mm 2 400 mm Fifth wheel coupling raised dual stage cylinder approx 2 100 mm 2 100 mm Fuel tank Approx 240 l Approx 240 l Tyr...

Page 146: ...cylinders for front axle steering Two double action hydraulic cylinders step type optional for lifting the fifth wheel coupling MT 32 MT 36 Pump supply rate at 2 300 min 1 100 l min 100 l min Max continuous pressure Steering 175 bar 175 bar Hydraulic lift system 210 bar 250 bar Hydraulic oil tank approx 110 l approx 110 l ...

Page 147: ...T 32 36 145 Brake system Two circuit brake system with dual line trailer brake connection MT 32 MT 36 Front axle Simplex wedge pneumatically actuated Rear axle Simplex wedge pneumatically actuated Parking brake Spring brake acting on the rear axle ...

Page 148: ...TECHNICAL DATA Brake system 146 Operating manual MT 32 36 ...

Page 149: ...40 Dipped beam 41 52 Door instrument panel Interior lighting 56 Operational spotlights 55 Rear view mirror 44 Rear view mirror heater 44 Doors Lock 32 Unlock 32 Driver s cab 46 Heater 46 Ventilation 46 Driving Four wheel drive 111 Ramps and inclines 108 Rear axle differential lock 109 Towed loads 107 Driving instructions 106 E Electrical 128 Emergency release of the parking brake 135 Emergency rel...

Page 150: ...3 Maintenance display 81 Malfunction indicators 131 Motor malfunction DC 58 59 Motorvorwärmung extern 51 Multi function display 76 Fuel gauge 82 Maintenance display 81 On board voltage display 79 Overview 76 Pressure display 78 Rpm gauge 82 Temperature display 80 O Oil dip stick Engine oil 97 Transmission oil 94 Oil filler nozzle Engine oil 97 Hydraulic oil 95 Oil level Engine 97 Hydraulic oil 95 ...

Page 151: ...e system 145 Dimensions 140 General information 143 Hydraulic system 144 Weights 142 Temperature display 50 80 Terms 14 Tightening torques of the wheel nuts 91 Towing and shunting coupling 119 Transmission Driving program 103 Transport Flatbed trailer 124 Loading 125 Trestle 117 Türkonsole Arbeitsscheinwerfer 54 Turn indicator 41 Turning off Engine 113 Tyre pressure 137 Tyre inflating connection 1...

Page 152: ...150 Operating manual MT 32 36 ...

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