Madur Sensonic 4000 Manual Download Page 1

Sensonic 4000 

CONTENTS

1

CONTENTS

1

CONTENTS............................................................................................................................................

2

INTRODUCTION...................................................................................................................................

2.1

USE OF THIS OPERATING MANUAL............................................................................................

2.2

SYMBOLS USED..............................................................................................................................

3

MAINTENANCE....................................................................................................................................

3.1

Gas sensors.......................................................................................................................................

3.2

Gas system........................................................................................................................................

3.3

Battery..............................................................................................................................................

3.4

Service intervals................................................................................................................................

3.5

Errors during operation....................................................................................................................

3.6

Switching off after use.......................................................................................................................

4

GENERAL INFORMATION...................................................................................................................

5

CONSTRUCTION..................................................................................................................................

5.1

Elements of gas circuit......................................................................................................................

5.1.1 Gas probe with in-line filter.........................................................................................................
5.1.2 Gas pump.....................................................................................................................................
5.1.3 Gas chamber................................................................................................................................

5.2

Measurement system.........................................................................................................................

5.2.1 Gas sensors..................................................................................................................................
5.2.2 Ambient air temperature sensor...................................................................................................
5.2.3 Flue gas temperature sensor........................................................................................................
5.2.4 Gas chamber temperature sensor................................................................................................
5.2.5 Differential pressure sensor.......................................................................................................
5.2.6 Analogue inputs.........................................................................................................................

5.3

Data input/output systems...............................................................................................................

5.3.1 Keyboard...................................................................................................................................
5.3.2 Display.......................................................................................................................................
5.3.3 Printer........................................................................................................................................
5.3.4 Interface RS 232C......................................................................................................................

5.4

Power supply..................................................................................................................................

6

OPERATION........................................................................................................................................

6.1

USE OF THE KEYBOARD.............................................................................................................

6.1.1 Description of the keys...............................................................................................................
6.1.2 Selecting Menu Options.............................................................................................................
6.1.3 Entering Numbers......................................................................................................................
6.1.4 Editing Text................................................................................................................................

6.2

Basic operating instructions...........................................................................................................

6.2.1 Setting-up the analyser..............................................................................................................
6.2.2 Switching on...............................................................................................................................
6.2.3 Switching off / Standby..............................................................................................................
6.2.4 Initial Calibration......................................................................................................................
6.2.5 Measurement Parameters..........................................................................................................

6.2.5.1 Fuel 19
6.2.5.2 Average Time.....................................................................................................................
6.2.5.3 Reference Oxygen parameter.............................................................................................
6.2.5.4 Boiler Parameter................................................................................................................
6.2.5.5 Content of NO in NOx........................................................................................................

6.3

Displaying the measurement results...............................................................................................

6.3.1 Current Values...........................................................................................................................

6.3.2

Averaged Values.................................................................................................................

6.3.3 The Averaging Process..............................................................................................................

6.4

Pressure/Draft Measurements........................................................................................................

6.5

Soot (smoke) Contents Measurement..............................................................................................

6.6

Graphic...........................................................................................................................................

40PLUS_E.DOC/06.97

Summary of Contents for Sensonic 4000

Page 1: ...Analogue inputs 5 3 Data input output systems 5 3 1 Keyboard 5 3 2 Display 5 3 3 Printer 5 3 4 Interface RS 232C 5 4 Power supply 6 OPERATION 6 1 USE OF THE KEYBOARD 6 1 1 Description of the keys 6 1...

Page 2: ...1 Report table 6 9 1 2 Header Notice edition 6 9 1 3 Erasing Reports 6 9 2 Continuous storing of results 6 9 2 1 Banks Table 6 9 2 2 Erasing Banks 6 10 Data Logger 6 11 Printer 6 11 1Printing the cont...

Page 3: ...NTENANCE This section contains important information designed to keep your analyser working and to save you time and trouble 4 GENERAL INFORMATION This describes the most important characteristics of...

Page 4: ...uld be charged fully at least once a month 3 4 Service intervals The parameters of the electrochemical cells change with time and therefore it is necessary to carry out a service periodically This ser...

Page 5: ...or switched off completely Certain conditions such as strong electro magnetic fields can cause the analyser to become hung up The only solution to this problem is to switch the instrument off It is ho...

Page 6: ...tial pressure This can be used to measure the draught or pressure in the flue gas channel and using an appropriate Pitot tube the flow velocity of the gases The instrument is also equipped for the soo...

Page 7: ...4 The filter elements 3 should be changed when dirty to ensure a free flow of gas The condensate should be removed from the condensate traps when necessary The plug 6 and hose end 5 are connected to...

Page 8: ...off so the battery should never be disconnected or completely discharged the analyser should not be switched off before all the flue gases have been removed from the analyser gas circuit the sensor c...

Page 9: ...0 hPa 5 2 6 Analogue inputs The analogue inputs installed can be used to measure voltage or current on one channel temperature using thermocouples and temperature using thermistors The values measured...

Page 10: ...nic 4000 The analogue inputs are connected to the sockets U I1 TEMP1 on the front of the analyser Table 4 shows the use of the pins in the sockets seen from the socket side 2 3 1 Picture 2 Socket for...

Page 11: ...OBE Socket for the electrical connection of the probe holder GAS Connector for the gas hose PRESSURE Connectors for the differential pressure sensor RS 232 C Socket for the RS232C cable TEMP 1 Socket...

Page 12: ...xD TxD 3 3 RxD 2 RxD GND 2 7 GND 5 GND 6 7 20 8 4 4 5 6 RS 232 socket on analyser RS 232 plug on the computer numbered for the 25 pin plug of the IBM computer standard RS 232 plug on the computer numb...

Page 13: ...below 11 V then this is signalled with three acoustic warnings and blinking of the LED on the front panel The message ERROR appears at the top of the screen and the CONTROL LIST contains the line BAT...

Page 14: ...t when entering data If used when the screen is showing RESULTS this key switches the zoom function on or off PRINT starts a print out PAPER moves the paper forward one line ON switches the analyser o...

Page 15: ...line starts or ends the respective edit function setting the average time for example in the Data line switches i e YES NO in the Switch line 0 to 9 for fast movement between MENU options If a display...

Page 16: ...ructions 6 2 1 Setting up the analyser Connect the components of the analyser system Attach the hose to the connector GAS The plug from the probe holder connects to the socket PROBE Ensure that the ga...

Page 17: ...on it carries out an initial calibration for 2 minutes Make sure the probe is not in the stack during the initial calibration Initial calibration is of basic importance for measure correctness and it...

Page 18: ...ER TIME 10 sec 3 O2R NORM 3 4 NO in NOx 95 5 BOILER PAR YES NATURAL GAS CO2max 15 5 6 2 5 1 Fuel This option enables the selection of a fuel if necessary or the programming of a customised fuel From P...

Page 19: ...30 3 LIGNITE 8 16 LIGNITE 9 34 WOOD DRY Each fuel of this screen is defined through various parameters To view them proceed as follows and move the cursor to the desired fuel displays the fuel parame...

Page 20: ...me proceed as follows and move the cursor to Average Time ENTER select Average Time edition 0 to 9 select the time 1 to 60 ENTER confirm the number and select min or sec ENTER confirm the selection 6...

Page 21: ...nce pre set to 95 Special applications may require different settings For this applications the factor can be set in a range of 40 to 100 To change the calculation parameter proceed as shown below and...

Page 22: ...raging time DATA select the screen The title line has to read AVERAGED VALUES and backward or forward to select one of three screens ENTER switches between AVERAGED VALUES and CURRENT VALUES C the dis...

Page 23: ...gen change of fuel switching the instrument to STANDBY mode 6 4 Pressure Draft Measurements It is possible to measure differential pressure with the Sensonic 4000 To do so the stubs PRESSURE and on th...

Page 24: ...e instrument is connected to the mains The soot test is done by means of the Bacharach comparison method MENU select the main MENU MENU 1 PARAMETER 2 PRESSURE 3 SOOT TEST 4 GRAPHIC 5 OPTIONS and move...

Page 25: ...r a printout of the measured values or of a protocol is performed 6 6 Graphic To make it possible to display graphics the averaged results of the last 100 measurement results for 10 variables are stor...

Page 26: ...ngs Number 0 9 and name of the measured value unit on the Y axis type of graphic NORMAL or FAST scale of the Y axis AUTO or MANUAL final value on Y axis first value on Y axis principles for the use of...

Page 27: ...n the second menu line and press ENTER key switch between FAST and NORMAL diagrams The instrument stores the values according to the selected averaging time as well as the values calculated for a give...

Page 28: ...llowing screen appears FLOW MEASUREMENT 0 m s C ZEROING 1 CORR FACTOR 0 10 C Sets the zero point for the measurement 6 8 Options The OPTIONS can be reached from the MENU as follows and move the cursor...

Page 29: ...mmunication with the WINFGA software is locked 6 8 2 Sensors select the option SENSORS from the screen OPTIONS as follows and move the cursor to SENSORS select the option The following screen appears...

Page 30: ...ple as well 6 8 2 2 2 Ambient temperature sensor PT AMB ENTER default setting Pt 500 The ambient temperature can either be measured with an internal sensor placed in the probe plug Pt500 or with an ex...

Page 31: ...met during measurement and it should not be less than 10 of the required measuring range of a given sensor The time the sensor is fed with standard gas should not be less than 4 min After each calibr...

Page 32: ...value as calibration value Disconnect the standard gas and flood the instrument for at least 15 min with ambient air return to select the next gas or ending the calibration 6 8 3 Device Settings This...

Page 33: ...option TIME DATE 12 34 1 TIME 17 34 54 2 DATE 23 10 96 and move the cursor to desired line ENTER opens editing 0 to 9 set date and time They are entered in the following sequence DATE DD MM YY TIME H...

Page 34: ...lected no address will be on the printout The addresses 2 to 50 are freely programmable ENTER activates address selection and select the address number ENTER confirms the selection ENTER ADDRESS This...

Page 35: ...med 6 8 3 8 Standard ENTER sets the instrument to default settings 6 8 4 Service This option enables the functioning of the instrument and to be examined some special settings to be made and move the...

Page 36: ...T OK U I2 EXT OK 6 8 4 3 madur Service This option is for service engineers only A code is needed to enter the menu exit with MENU key 6 9 Storing of Results Since the measured results can be stored i...

Page 37: ...ains either current or averaged values and other user defined factors such as fuel footer header etc If the report should contain soot measurement results or pressure data then these measurements must...

Page 38: ...ffered data are stored in a Report with the displayed number 6 9 1 1 Report table This option allows one to view print and erase Report contents and move the cursor to REPORT TABLE select option REPOR...

Page 39: ...s to edit a notice which can be stored and printed with a Report The HEADER may have 4 lines of 20 characters Measurement site and or short description of the site are commonly stored in such notes an...

Page 40: ...ime O2R averaging time etc All the results stored are average results for the time set If the analyser is switched off and under certain circumstances the storing of averaged results will stop automat...

Page 41: ...ormation about the stored Banks and move the cursor to the option BANKS TABLE select the option BANKS TABLE BANKS TABLE NO DATE SIZE 1 07 10 96 73 2 09 10 96 180 3 15 10 96 124 4 5 6 7 The column head...

Page 42: ...The signals registered by the analogue inputs can either be read from the DATA screen or be stored continuously in a bank The WINFGA software can then be used for further treatment f these results Th...

Page 43: ...ON 8 4 l h TEMP 230 C TA 21oC TG 168oC O2 8 2 CO2 7 60 CO 100ppm 125mg m3 NO 46ppm 78mg m3 NOx 48ppm 123mg m3 COu 99ppm CO rel xxxxx mg m3 NO rel xxxxx mg m3 NOxrel xxxxx mg m3 EXCESS AIR 2 2 STACK LO...

Page 44: ...of CO2 CO CO 2 2max 1 2095 2 O meas 7 3 Calculating the concentration of nitrogen oxides NOx In addition to nitric oxide NO combustion gases contain also higher oxides of nitrogen mainly NO2 Sensonic...

Page 45: ...concentration and mass concentration relative to oxygen These values are often confused in the next section the way they are calculated and the differences between them are explained 7 5 1 Absolute m...

Page 46: ...of O2 in combustion gases It does not have to be a decrease of the total emission The formula which calculates concentration related to oxygen takes into account the oxygen concentration of the combu...

Page 47: ...ion in the formula above it should be remembered that the efficiency calculated in this way can not be treated as precise However efficiency calculated like this is very convenient as a comparable par...

Page 48: ...id gas 14 0 0 420 0 008 32 3 6 BIO Diesel 15 7 0 457 0 005 52 3 37 40 MJ kg 7 Extra light oil 15 3 0 590 0 52 3 42 70 MJ kg 8 Heavy oil 15 9 0 610 0 52 3 39 90 MJ kg 9 Coal tar oil 18 0 0 650 0 52 3 3...

Page 49: ...on and the CO2max parameter On basis of CO2 concentration calculated in this way the chimney loss combustion efficiency and loss by incomplete combustion are calculated Obviously the fuel parameters e...

Page 50: ...ER FILTER PROBE GAS PRESSURE Pt 500 GAS CHAMBER GAS PROBE TEMP1 TEMP2 RS 232 C MICROPROCESSO R A D CONVERTER THERMISTOR NTC EEPROM POWER SUPPLY BATT DISPLAY KEYB GAS PUMP PRESSURE SENSOR O2 CO NO U1 U...

Page 51: ...Sensonic 4000 B d Nie znaleziono r d a odwo ania...

Page 52: ...ew data S ensors CO cell range O 2 cell c alibr Calibrate A nalogue inputs Choose input Tem p G as Tem p A m b T1ext T4ext U I1 U I2 S ensor calibration Choos e c ell Calibrate S ens or installation I...

Page 53: ...rts Store Report No List of Reports View Report Edit Header Edit Data Banks Activate Lock List of Banks View List Erase Reports Erase All Erase Banks Erase All 9 3 Structure of the menu DATA DATA Scre...

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