MAD EasyLoad Compact Service Manual Download Page 24

 

24

 

 

Partslist Replacement parts for EasyLoad:

 

 

 

 

 

1

-

1

-

2018

 

 

Partnumber 

Discription 

  

Price 

 

 

 

 

 

 

EC99007 

CLUTCH COMPLETE 

 

 

 EC99015 

SHAFT COUPLER 500KG spie 

 

 

 EE01005 

DOOR SWITCH 

 

 

 EE17001 

RELAY 5-PIN 12VDC/40A 

 

 

 EE17002 

RELAY 4-PIN 12VDC/150A 

 

 

 EE17003 

RELAY WINCH 12V 

 

 

 EE17005 

RELAY 4-PIN 24VDC/80A 

 

 

 EE17006 

RELAY WINCH 24V 

 

 

 EE17007 

RELAY 5-PIN 24VDC/30A (BOSCH) 

 

 

 

EE18006 

FUSE 100A 

 

 

 

EE18007 

FUSE 150A 

 

 

 EE21001 

WINCH 12V 

 

 

 EE21003 

WINCH 24V 

 

 

 EE21005 

WINCH 12V BIG (501) 

 

 

 

EE21006 

WINCH 24V BIG (501) 

 

 

 EE80005 

LINEMOTOR 12 V 

 

 

 EE80006 

LINEMOTOR 24V 

 

 

 EK80015 

SNAP LOCK RELAYCOVER 

 

 

 EK80018 

RELAYCOVER 

 

 

 EM80002 

EINDKAP VOOR 

 

 

 EM86009 

CONTROLLER COMPLETE 

 

 

 EM90002 

REPAIRKIT HOIST CABLE EASYLOAD 500 9,75m kabel 

 

 

 EM90003 

REPAIRKIT HOIST CABLE EASYLOAD 7,25m 

 

 

 

EM90005 

COAL BRUSHES 

 

 

 EM99908 

MOUNTINGKIT FRAME EL 500KG DRIEHOEK 130 

 

 

 EM99909 

MOUNTINGKIT FRAME EL 500KG DRIEHOEK 90 

 

 

 EM99902 

MOUNTINGKIT FRAME EL 250KG DRIEHOEK 130 

 

 

 EM99903 

MOUNTINGKIT FRAME EL 250KG DRIEHOEK 90 

 

 

 EV10004 

PULL SPRING TRAVELLERCABLE 

 

 

 EX80010 

HOISTCABLE 250KG STANDARD 

 

 

 EX80011 

HOISTCABLE 250KG + 2 METER 

 

 

 EX80012 

HOISTCABLE 500KG 

 

 

Summary of Contents for EasyLoad Compact

Page 1: ...1 Service Manual EasyLoad Januari 2018 ...

Page 2: ...2 On the next pages we explain the Electrical system of the EasyLoad Also you wil find some service attention points ...

Page 3: ...3 Sliding left right Make sure the pins are in and working And fixed in the right position ...

Page 4: ...ut Make sure the clutch is working properly The adjustment is sealed to prevent damage You have to clean it when the fuses are blown when sliding in and out Partnumber EC99007 clutch complete EC99015 SHAFT COUPLER 500KG ...

Page 5: ...5 Winch Relay This Relay switches between up and down ...

Page 6: ...6 Main Relay This Relay takes care of the 12V 24V power supply Controlled by door switch and or emergency stop ...

Page 7: ...7 Relays 5 pin Switch Up Down In Out and stop ...

Page 8: ...8 Safety switch winch This switch ensures that one layer of cable will always remain on the drum of the winch ...

Page 9: ...9 Maximum weight Capacity This switch stops the winch from going up when the weight is too high ...

Page 10: ...10 Lift Stop switch When the weight of the hook makes contact with the two copper stripes the winch stopsand the beam will not go in and out ...

Page 11: ...11 Make sure the Connector is put in properly ...

Page 12: ...12 There is a switch inside the connector that makes ground The winch doesn t go up anymore ...

Page 13: ...13 Where are the fuses One 30A and one 15A fuse ...

Page 14: ...14 The main fuse 100A is near the battery ...

Page 15: ...15 Door switch This switch makes sure that the system can not drain the Battery ...

Page 16: ...sed by a bad battery Trouble Shooting Hook is not going down No Electrical power check battery Main fuse main relay press button Green plate on winch makes ground Door switch is not working properly Hook is not going up Connector is not full in the socket Overload switch is activated making ground Damaged Copper stripe on inner beam ...

Page 17: ...17 Check Damaged Copper strips on the innerbeam ...

Page 18: ...18 ...

Page 19: ...19 Changing the Carbonbrushes of the winch Torque 8 10Nm ...

Page 20: ...20 Changing the hoist cable ...

Page 21: ...21 ...

Page 22: ...EE17006 RELAY WINCH 24V EE17002 RELAY 4 PIN 12VDC 150A EE17005 RELAY 4 PIN 24VDC 80A EE17012 RELAY WINCH 12V BIG WINCH EE21001 WINCH 12V EE21003 WINCH 24V EE21005 WINCH 12V BIG 501 EE21006 WINCH 24V BIG 501 EE80005 LINEMOTOR 12 V EE80006 LINEMOTOR 24V EE17001 EE80005 EE17002 EE17003 EE21001 2x fuse EM90005 ...

Page 23: ...0004 PULL SPRING EK80018 COVER EASYLOAD ELCTRONICS EX80012 HOIST CABLE 500KG EK80015 SNAP LOCK COVER EX80010 HOIST CABLE 250KG EX80011 HOIST CABLE 250KG 2 MTR EXTRA EM86009 CONTROLLER COMPLETE EC99007 EV10004 EX80012 EC99015 Partnumbers EK80018 EM86009 EK80015 ...

Page 24: ...H 12V BIG 501 EE21006 WINCH 24V BIG 501 EE80005 LINEMOTOR 12 V EE80006 LINEMOTOR 24V EK80015 SNAP LOCK RELAYCOVER EK80018 RELAYCOVER EM80002 EINDKAP VOOR EM86009 CONTROLLER COMPLETE EM90002 REPAIRKIT HOIST CABLE EASYLOAD 500 9 75m kabel EM90003 REPAIRKIT HOIST CABLE EASYLOAD 7 25m EM90005 COAL BRUSHES EM99908 MOUNTINGKIT FRAME EL 500KG DRIEHOEK 130 EM99909 MOUNTINGKIT FRAME EL 500KG DRIEHOEK 90 EM...

Page 25: ...25 EasyLoad Compact ...

Page 26: ...26 ...

Page 27: ...27 2x EE17001 EE17002 EE17003 EE21001 2x fuse EM90005 ...

Page 28: ...28 ...

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