MACTRAP Grease Boss G25 216 Operational Manual Download | Manualshive

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Mactrap Grease Boss Operational Manual v Feb 2017

OPERATIONAL MANUAL

MACTRAP Grease Boss G25 Model -216

Automatic Grease Removal Unit (GRU)

The picture above shows the MACTRAP Grease Boss with

optional

pump out unit at outlet end

Units are right or left hand inlet flow to suit customer location. The above example is left to right flow

Supplied and serviced By:

MACTRAP

For more information contact

MACTRAP

Phone: +64 7 549 0414 / Mobile: +64 274 978 791
Email: [email protected] www.mactrap.co.nz

Manufactured by MACTRAP Katikati New Zealand

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Summary of Contents for Grease Boss G25 216

Page 1: ... MACTRAP Grease Boss with optional pump out unit at outlet end Units are right or left hand inlet flow to suit customer location The above example is left to right flow Supplied and serviced By MACTRAP For more information contact MACTRAP Phone 64 7 549 0414 Mobile 64 274 978 791 Email info mactrap co nz www mactrap co nz Manufactured by MACTRAP Katikati New Zealand ...

Page 2: ...ts show that over 98 of FOG is removed A PLC controlled heater ensures that grease is kept at a temperature that will not solidify the oils If no fat is used the control does not switch the heater on as oils can normally be collected cold Water with the FOG removed exits from the unit into the waste water system WHERE CAN GREASE BOSS BE USED Where there is no room for an external passive trap or a...

Page 3: ...ing on power source It is advisable to leave power on to retain integrity of default settings Check correct invert and weir levels herein shown Note Before switching on for the first time lightly coat roller blades with vegetable oil not petroleum based oil to prevent sticking to roller We recommend in sink filters for efficient operation Ensure U bends are installed at each sink or at least pre G...

Page 4: ...ter Wiper Frame To remove hook the frame off the transverse conduit tube wipe and replace Clean the wipers daily if the unit has high useage Inner wiper This should be removed and cleaned as part of your periodic servicing Note Keeping solids especially coffee grinds onion peel bones utensils and plastics out is important to ensure efficient operation of the extraction process If operating with la...

Page 5: ...fectively as free flowing fats and oils which can result in effluent readings carried out by some testing laboratories showing higher Mg litre fats and oils readings than specified This problem occurs with all grease trap systems including passive traps We recommend customers carefully check the allowable fats and oil effluent permitted in their specific local authority consent Customers should in...

Page 6: ...or roller units and if opening electrical cover ATTENTION NEVER TURN ON WHEN EMPTY THE HEATING ELEMENT MAY OVERHEAT UNIT REQUIRES DAILY HOUSEKEEPING BY REMOVING FOG DO NOT LET FAT OR SOLIDS BUILD UP ON HEATING ELEMENT SERVICE CONTRACTS BY APPROVED ENGINEER ARE AVAILABLE AND RECOMMENDED UNIT WILL LOSE EFFICIENCY IF NOT MAINTAINED AS SOLIDS WILL BUILD UP INSIDE THE GREASEBOSS IS DESIGNED TO TRAP AND...

Page 7: ...at is trapped Make sure the cycles have been correctly set as per instructions The default time is 2am 4am NZ time Heater cycle The tank should heat 15mins approx prior to default start time If the tank does not heat the heater may need inspecting Contact your local Service engineer to check IF water temp 42C during day unit will turn on off regularly in 5minute intervals Roller After heating up 1...

Page 8: ...sult from a worn inlet gasket or a blocked outlet pipe Replace gasket and clean all possible blockages downstream of the unit Has sediment been allowed to build up over time Over time depending on operators control sludge could build up at the bottom of the unit and block the path of the flow underneath the outlet baffle Clean as per maintenance instructions Build up may severely reduce efficiency...

Page 9: ...te fat oil and grease collection container old milk bottles are ideal to use and put in refuse Place new container in position Lift the lid and check the blade for built up fat and grease Important When replacing the lid make sure the tab on the lid is over the sensor The machine will not work if the tab and sensor are not touching After replacing the lid press the red button once to reset the mac...

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