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CAUTION! 

Prevent unnecessary damage to the pump. Do not allow pump to 

operate when out of material for long periods of time.

Disconnect air line from pump when system sits idle for long periods of time.

GENERAL DESCRIPTION

• The diaphragm pump offer high volume delivery even at low air pressure.

• Air-operated double diaphragm pumps utilize a pressure differential in the air chambers to 

alternately create suction and positive fluid pressure in the fluid chambers, ball check insure a 

positive flow of fluid.

• Pump cycling will begin as air pressure is applied and it will continue to pump and keep up with 

the demand. It will build and maintain line pressure and will stop cycling once maximum line 

pressure is reached (dispensing device closed) and will resume pumping as needed.

AIR AND LUBE REQUIREMENTS

WARNING! 

EXCESSIVE AIR PRESSURE. Can cause pump damage, personal 

injury or property damage.

• The air delivery pipe should be big enough to ensure the air needed.

• Air pressure not exceed 115 PSI (8 BAR).

• A filter capable of filtering out particles larger than 50 microns should be used on the air supply. 

There is no lubrication required other than the O-ring lubricant which is applied during 

assembly or repair.

• If lubricated air is present, make sure that is compatible with the O-rings in the air motor 

section of the pump.

OPERATING INSTRUCTIONS

• Always flush the pump with a solvent compatible with the material being pumped if the material 

being pumped is subject to “setting up” when not in use for a period of time.

• Disconnect the air supply from the pump if it is to be inactive for a few hours.

• Disconnect the air supply from the pump if it is not in use.

• The material supply tubing should not be too small or restrictive. Be sure not to use hose which 

might collapse.

• When the diaphragm pump is used in a forced-feed (flooded inlet) situation, it is recommended 

that a “Check Valve” be installed at the air inlet.

• Secure the diaphragm pump legs to a suitable surface to insure against damage by vibration.

MAINTENANCE

• Provide a clean work surface to protect sensitive internal moving parts from contamination 

from dirt and foreign matter during service disassembly and reassembly.

• Keep good records of service activity and include pump in preventive maintenance program.

• Before disassembling, empty captured material in the outlet manifold by turning the pump 

upside down to drain material from the pump.

TROUBLE SHOOTING

Product discharged from exhaust outlet.

• Check for diaphragm rupture.

• Check tightness of diaphragm.

Air bubbles in product discharge.

• Check connections of suction plumbing.

• Check O-rings between intake manifold 

and fluid caps.

• Check tightness of diaphragm nut.

Low output volume, erratic flow, or no flow.

• Check air supply.

• Check for plugged outlet hose.

• Check for kinked (restrictive) or collapsed inlet 

material hose.

• Check if there is leakage for the connection. 

These must be air tight.

• Inspect the pump for solid objects logged in 

the diaphragm chamber or the seat area.

E3

TECHNICAL DETAILS

EXPLODED AND

PARTS LIST

MAINTENANCE

TROUBLE SHOOTING

OPERATING INSTRUCTIONS

AIR AND LUBE REQUIREMENTS

GENERAL

DESCRIPTION

OPERATING & SAFETY

PRECAUTIONS

LIMITED WARRANTY

Summary of Contents for DP1-FPM

Page 1: ...Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Save these instructions in a safe place and on hand so that they can be read when required K...

Page 2: ...ere are certain applications for which this equipment was designed It will do the job better and more safely at the capacity for which it was intended Do not modify this equipment and do not use this...

Page 3: ...0 1 2 3 4 5 6 7 8 5 10 15 20 20 40 60 80 Working Pressure Bar Flow Rate L min Air Comsumption M3 h Flow Rate Air Comsumption MODEL NO DP1 FPM MODEL NO DP34 001 MODEL NO DP1 FPM 12 5 319mm 13 9 354mm 8...

Page 4: ...nd source Secure pump connections and all contact points to avoid vibration and generation of contact or static spark Consult local building codes and electrical codes for specific grounding requireme...

Page 5: ...ot in use for a period of time Disconnect the air supply from the pump if it is to be inactive for a few hours Disconnect the air supply from the pump if it is not in use The material supply tubing sh...

Page 6: ...r designated service depot 3 The warranty does not cover damage caused by accident misuse or faulty installation 4 The product must be installed and maintained in compliance with the instructions EXPL...

Page 7: ...r Valve Ball Valve Seat O ring 28 24x2 62 Nut M8 Liquid Chamber Hex bolt M8X25 Bracket Diaphragm Air Chamber Plate Q ty 8 2 4 4 4 8 8 2 16 2 2 2 Part No 14 16 17 18 19 20 21 22 23 24 25 26 Description...

Page 8: ...6 info macnaughtusa com Read Manual Before Use Part No 1 2 3 7 8 9 10 11 14 15 16 Description Hex bolt M6X20 Press board Seal for press board O ring 13 94x2 62 Hex bolt M5X12 Gasket Seal for gasket Wa...

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