Machinery World MF600 GA Technical Documentation Manual Download

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Summary of Contents for MF600 GA

Page 1: ...WCB Ice Cream An Alliance Company Technical documentation MF600 GA Freezer serial no 683 na v O C 3 a h i o k w h a t y L o i i o l d l d l jm...

Page 2: ...Machine description and specification 2 Installation and Pre operation 3 Cleaning 4 Principle of operation 5 Machine in operation 6 Control system 7 Mechanical and pumps maintenance 8 Electrical main...

Page 3: ...1...

Page 4: ...information Table of contents General Information 3 Introduction 3 Property information 3 Liability regarding your machine 3 Warranty 3 Receiving and Inspection 4 Spare parts 5 When you order spare p...

Page 5: ...General information MF Freezer manual This page is Intentionally left blank 2 5 WCB Ice Cream...

Page 6: ...the manual carefully before removing from the crate installing and prior to operating or servicing your machine In case you receive a manual in another foreign language than English we must draw your...

Page 7: ...Damage or loss should be reported immediately to the delivery carrier while present Following the immediate notification of the lost or damaged parts a detailed description including quantity descrip...

Page 8: ...s manual show the proper placement and list all spare parts When you order spare parts When ordering spare parts for your machine please always state Machine type and serial number and if possible dra...

Page 9: ...l Hazard 5 Dasher 5 Scraper Blades 6 Cleaning Chemical Hazard 7 Compressed Air Hazard 8 Halocarbon Hazard 9 Operation Cautions 10 Protect Chrome Cylinders 10 Avoid Freeze up 10 Beware of Sanitizing So...

Page 10: ...Safety MF Freezer manual This side is intentionally left blank 2 11 WCB Ice Cream...

Page 11: ...and their supervisors Our objective In providing instructions and wamings is to identify each area of potential hazards and its level of severity and to guide each worker for safe operation service a...

Page 12: ...disconnect On Off switch that can be locked in the power off fl position and the key removed This will allow maintenance or service to be performed with no possibility of the power being accidentally...

Page 13: ...tedly during service and maintenance procedures severe injury or loss of life could result Dasher In order to assure maximum sanitary operating conditions or for certain maintenance and servicing proc...

Page 14: ...r blades These blades can be very sharp and cause severe injury if not handled properly To minimize the risk of cuts from these sharp blades when removing and installing the dasher 1 When removing the...

Page 15: ...ns to minimize the risk of personnel contact which could cause an injury 3 During automatic cleaning sanitizing 4 Check all line connections in the cleaning circuit to be certain they are connected an...

Page 16: ...line connections could come apart and move around uncontrolled These create a hazard of severe injury to personnel working in the area To minimize the risk of this hazard 1 An installation of compress...

Page 17: ...to skin tissue Keep eyes and exposed skin areas away from potential refrigerant discharge If such a refrigerant burn occurs flush immediately with cold water apply ice packs If severe and see a physi...

Page 18: ...Freeze up A freeze up occurs when the product becomes too cold and too stiff The resulting load on the dasher motor and drive components may cause severe damage to the dasher belts motor and other dri...

Page 19: ...g 3 DO NOT use any type of acid sanitizer Acid attacks chrome Prevent Pump Damage Incorrect operating procedures may cause damage or rapid wear to pump parts especially the rotors and shafts To obtain...

Page 20: ...rective 98 37 EEC inclusive of appendix on mutual approximation of the laws of the Member States for machines with special reference to Annex 1 of the Directive on essential safety and health requirem...

Page 21: ......

Page 22: ...cal Service 4 Compressed Air 4 Product Supply 4 Product Packing 4 Piping 4 Cleaning Equipment 4 Specifications 5 Table 1 5 Basic Dimensions 5 Electrical data 5 Pumps 5 Dasher 5 Compressor 5 Refrigerat...

Page 23: ...s i o n and p e a t i o n MF Freezer manual This page is intentionally left blank WCB Ice Cream...

Page 24: ...of dairy processing equipment Furthermore the MF freezers comply with all European safety standards and are CE marked Meeting these standards requires in part that materials of construction in produc...

Page 25: ...harged from the freezer is not packaged Piping Piping must be well supported near the freezer and in line with connection fittings so that no strain is put on the fittings The use of large diameter li...

Page 26: ...Ic 50 kA P 20 2 kW Pumps Pump Model 2xCP0 Pump Drive 1 hp 0 75 kW Mix inlet Connection 38 1 mm I e Outlet Connection 38 1 mm Dasher Dasher drive 10hp 7 5kW Comoressor 15 hp 11 kW Refrigeration Haloca...

Page 27: ...654 165 330 660 166 333 666 Overrun percent shown for various weights of mix or product input indicated in grams per liter x 1080g overrun 1092 g overrun 1104 g overrun 1116g overrun 125 127 130 133...

Page 28: ...ty Water inlet 3 4 inch hose adapter Water ouUet 3 4 inch hose adapter Table 4 Lubrication Lubrication Type of Lubrication Interval Pump Drive Gear Motor The pump drive gear motor is lifetime lubricat...

Page 29: ......

Page 30: ...ssed Air Service Uses For Sanitary Air Sanitary Air Required Required Pressure Volume Required Connection Water Connections 8 Required Connection 8 Required Pressure Volume 8 Electrical Connections 8...

Page 31: ...Installation and pre operation MF Freezer manual This page is intentionally left blank 2 14 WCB Ice Cream...

Page 32: ...ry supplied Air fiRer Factory supplied Height Inlet and outlet for cooling water Overall dimensions of Freezer Dimensions Model MF 600 Length 1628 mm Width 710 mm Height 1890 mm Pump plac 520 mm Weigh...

Page 33: ...er drive Open dasher 10 hp 7 5 kW Piping considerations Product Mix inlet 38 1 mm Product outlet 38 1 mm Sanitary air Air supply 06 04 mm plastic hose Water supply Water supply 3 4 inch hose adapter S...

Page 34: ...for required service connections Keep service supply lines as short and direct as possible for optimum operating efficiency 4 Locate close to associated process equipment to minimize piping between eq...

Page 35: ...ceeding to the next step must still support the weight of the freezer Adjustable Leg 8 Level the freezer by turning the leg clockwise or counter clockwise When correctly positioned the freezer should...

Page 36: ...sed the air must be oil dirt and moisture free Note An air filter with automatic drain is supplied with the freezer It does not remove oil dirt and moisture to the extent required by the above standar...

Page 37: ...at the end of this manual In addition an electrical information plate is attached to the freezer This plate shows the electrical specifications for the motors and the control system Main power discon...

Page 38: ...ons shown must match the electrical supply If not contact the nearest WCB Ice Cream sales office or the WCB Ice Cream manufacturing facility Connect main power to the main breaker in the electrical en...

Page 39: ...t connection varies depending on the full load current rating of the motor and the type of motor starter used whether or not a wye star delta type If the freezer is supplied from the factory with the...

Page 40: ...through the transducer This will produce an amperage of 2 x 14 9 A 29 8 A which only leaves 0 2 A of unused range Set the scale of the current transducer to 30 A 4 Go into the calibration main menu an...

Page 41: ...ream mix tank at a higher level than the inlet of the mix pump so that the mix can flow to pump by gravity alone 4 Install the discharge piping to keeps discharge pressure as low as possible 5 Arrange...

Page 42: ...ive may cause severe injury or loss of life for personnel in contact with drive components Changing drive rotation direction requires handling of electric wires which when energized could cause severe...

Page 43: ...25 C cooling water the water valve should be regulated to condenser pressure at 30 C 32 C This can be read on the HP High pressure manometer First Cleaning Carefully clean all product contact surface...

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Page 45: ...Cleaning and Sanitizing Table of contents Cleaning and Sanitizing 3 Definitions 3 Rinse 3 Detergent Solution 3 Acid Rinse 3 Sanitizing 3 CIP Cleaning 4 Hand Cleaning 4 Care of stainless steel 5 WCB Ic...

Page 46: ...Cleaning and Sanitizing MF Freezer This page is intentionally left blank 2 6 WCB Ice Cream...

Page 47: ...quired for detergent removal At the end of washing rinsing removes residual chemical solutions Without the rinse the chemicals could be corrosive or react unfavourably with other chemical solutions Us...

Page 48: ...a hose and detergent solution may be scrubbed on with a brush CAUTION Using the wrong cleaning tools will damage product contact surfaces Never use steel wool or a wire brush Use a non metallic brush...

Page 49: ...ay currents caused by improper grounding damaged insulation or other defects Corrosion Pitting often occurs when stray currents come in contact with moist stainless steel 2 Never leave rubber mats fit...

Page 50: ...icidal treatment In no case should the solution be in contact with stainless steel for more than 20 minutes Corrosion Protective film destroyed Chlorine and other halogen bactericides can destroy the...

Page 51: ......

Page 52: ...mp 3 Pump drive and speed control system 4 Mix Pump 4 Product Pump 4 Air System 5 Overrun 5 Freezing cylinder and dasher 7 The refrigerating system 8 Motor Starter Protector 10 Electrical System Descr...

Page 53: ...freezer is composed of several systems working together 1 Pump the product through the freezing cylinder 2 Add air at a controlled rate 3 Incorporate air into the product 4 Freeze the product to the...

Page 54: ...mix are whipped thoroughly together by the action of the dasher The dasher which is attached with scraper blades rotates inside the freezing cylinder As metered mix and air enter the cylinder the mix...

Page 55: ...the mix pump motor is controlled by the programmable controller The correct speed is pre programmed into the programmable controller prior to operating the freezer Product Pump The speed of the produc...

Page 56: ...fed to the inlet end of the freezing cylinder together with the ice cream mix Overrun Control of overrun is accomplished as interplay between the capacities of the mix pump the ice cream pump and the...

Page 57: ...er is regulated at the front of the freezer Non return valve The valve is placed on the sanitary tee in the mix pipe from the mix pump Air under constant pressure enters the valve body through the tub...

Page 58: ...y scrapes off the ice cream which freezes on to the cylinder wall For this purpose the dasher is equipped with a set of scraper blades hinged in such a way that they scrapes off the ice cream continuo...

Page 59: ...d valve which closes for the supply of refrigerant to the evaporator The cooling compressor still runs for a few seconds can be adjusted in order to drain the refrigerant off the evaporator Stopping t...

Page 60: ...essor The element has the function to open the valve when pressure is built up and let so much water flow through the condenser as necessary to keep the condensing pressure at the value which is pre s...

Page 61: ...protected Set the thermal current range to the full load amps of the motor An internal differential mechanism accelerates the trip time during a phase loss To reset the instantaneous magnetic trip in...

Page 62: ...screen and the keypads that are used to operate the freezer As the operator presses screen controls and the keypads the workstation processes these commands and sends the commands to the programmable...

Page 63: ...ransducers transmitters and converters C l Transducer The C l transducer is used to measure the dasher load The output from the transducer is 4 20 mA Interface Module The interface module controls the...

Page 64: ...I I I 6 I I...

Page 65: ...MF Freezer Manual Operating Table of contents Starting the freezer 3 Stopping the freezer 3 Day to day running of the freezer 4 Operation Problem Solving Guide 5 WCB Ice Cream 1 6...

Page 66: ...MF Freezer Manual Operating This page is intentionally left blank WCB Ice Cream 6...

Page 67: ...be around 550 g The oven un is increased by increasing the air pressure and vice versa Stiffness is depending on the refrigerant evaporating temperature and the throughput of ice cream The lower the...

Page 68: ...iving motor The motor load depends on how hard freezing is i e how low the refrigerant evaporating temperature is and how high the throughput is When adjusting the refrigerant temperature or the throu...

Page 69: ...ower evaporating temperature Compressor loaded to full capacity Reduce pump capacity Setting of thermo expansion valve incorrect Readjust valve See valve instructions included Scraper blades worn Reco...

Page 70: ...itives Overrun too high Air pressure too high Adjust airflow regulator Air leaks in the mix Installation Too much rework in the mix tank Use only freshly prepared mix Overrun unsteady Air leaks in the...

Page 71: ......

Page 72: ...MF Freezer Control system Table of contents User interface Program Loading 3 Unit set up when unit is new or any time software is installed 3 Operating manual 1 53 WCB Ice Cream 1 3...

Page 73: ...Control system MF Freezer 2 3 WCB Ice Cream...

Page 74: ...ansfer menu select Send The operator pane program is now downloaded to the panel Unit set up when unit is new or any time software is installed The following parameters need to be entered when the uni...

Page 75: ...6 Adjusting Mix flow rate Control loop Parameters 27 Mix Flow rate Tuning 28 Adjusting Viscosity Control loop Parameters 29 Motor Load Tuning 30 Adjusting Cylinder Pressure Control loop Parameters 31...

Page 76: ...erator level section and distribute it to your operators In that v ay they will have a simple operation manual without having to read through the all the complicated sections dealing with maintenance...

Page 77: ...roduct and machine settings Is not available Section 2 Super User level The second level is the super user level The facilities are the same as mentioned under the operator level but additionally it i...

Page 78: ...e for running the freezer on viscosity motor load on dasher and one for running the freezer on ice cream temperature Changeover from one production screen to another is done automatically when refrige...

Page 79: ...or load means a stiff cold product v ile a low motor load means a soft warm product The actual product temperature can be read on the cream temperature Indicator The white field wflth black numbers is...

Page 80: ...the status indicator will say Freezing 6 seconds after the dasher is started the motor load is stored When the motor load reaches the initial motor load plus threshold the freezer will go into produc...

Page 81: ...checked Recipe Pressing this button will bring up the recipe screen where it is possible to select change save and activate a recipe CIP Pressing this button will bring up the CIP screen where it is p...

Page 82: ...u vAW enter into the overrun set up screen where it is possible to adjust parameters of the overrun controller Please note that either the super user or the master password has to be enabled in order...

Page 83: ...r user or the master password has to be enabled in order to enter into the set up screen Cylinder pressure controller This controller is maintaining the requested cylinder pressure inside the freezer...

Page 84: ...e status indicator will say Freezing 6 seconds after the dasher is started the motor load is stored When the motor load reaches the Initial motor load plus threshold the freezer will go into productio...

Page 85: ...hecked Recipe Pressing this button will bring up the recipe screen where it is possible to select change save and activate a recipe CIP Pressing this button will bring up the CIP screen where it is po...

Page 86: ...essure defined in the General Set up Screen has not been reached and the Cleaning sanitizing sequence is halted Unacknowledged The external digital input signal coming from a CIP plant is not on and t...

Page 87: ...ing Jog A push on this button will make the dasher run for about four seconds When the dasher is running the button will light up in green Sani A push on this button will activate the sanitizing seque...

Page 88: ...r or an unused recipe When the recipe location Is selected press Save and all product settings are stored Since the amount of data is considerable saving can last up to a couple of seconds By pressing...

Page 89: ...is highlighted At the same time the opening of the refrigeration Control valve is reduced to keep the unit from freezing up When the current consumption goes below the warning limit minus dead band th...

Page 90: ...drops below the minimum setting and the unit is in production the Indicator is highlighted and a defrost sequence started The alarm must cancelled by pressing the reset button in the lower part of the...

Page 91: ...Wipe Screen This is used for cleaning the screen area The Screen is best cleaned with a soft moisturized cloth Maintenance Pressing this button will bring up the maintenance main menu on the display A...

Page 92: ...has been in production since last reset Reset By pressing this button the data mentioned above will be zeroed Normally this is done before production starts Production Hours This is the total product...

Page 93: ...scosity product temperature or evaporator pressure control Init Refrig This parameter sets the opening of the refrigeration control valve when the freezer Is in freezing mode starting up after filling...

Page 94: ...ed Warn When the motor load exceeds this value the following will occur 1 Refrigeration will be turned off 2 The last back pressure valve setting will be reduced by 5 for v hen the control loop is ena...

Page 95: ...gle function so one press on the white will make area change from no to yes Next press on the area will change the state from yes to no Recirc Ratio This value is used to control the amount of recircu...

Page 96: ...s reporting the actual status of the freezer in plain text 6 Alarm Indicator When an alarm occurs this indicator will be highlighted and an A appears on the indicator By pressing the alarm button it i...

Page 97: ...blue area to set the time Cycle Pump Covers By pressing this button you can select or deselect if the cycle covers function step 3 should be In Touch the on off area to select or deselect In the area...

Page 98: ...that the alarm is disabled INITIALISATION PLC BATTERY yiSCO tJAFJ IING AIRFLOU iJAPj ilNd PREHIXER ERROR jHHI BATTERY IXP UHP UAPj j iiYd f ROD P r r i p WAPKIN REYRIC wApijI NG i AIRFLuiiT FAULT 1 S...

Page 99: ...ressing the middle of the bar graph area on the overrun controller on production screen indicated as a rectangle on the picture above you will enter into the overrun set up screen where it is possible...

Page 100: ...measured overrun value on the screen and the control measurements Adjust the airflow factor with the difference Make a couple of control measurements after about 5 minutes to check 1 If the overrun i...

Page 101: ...ng the middle of the bar graph area on the mix flow controller indicated as a rectangle on the picture above you will enter into the mix flow set up screen where it is possible to adjust the various p...

Page 102: ...esponsive but if you lower it too much the control loop might oscillate If the value is too big the control loop response might be too slow Int Time This parameter relates to the PID control loop of t...

Page 103: ...he middle of the bar graph area on the viscosity controller indicated as a rectangle on the picture above you vwll enter into the motor load set up screen where it is possible to adjust the various pa...

Page 104: ...you lower it too much the control loop might oscillate If the value is too big the control loop response might be too slow Int time This parameter relates to the PID control loop of the mix flow This...

Page 105: ...of the bar graph area on the cylinder pressure controller indicated as a rectangle on the picture above you will enter into the Cylinder pressure set up screen where it is possible to adjust the vari...

Page 106: ...the value the control loop becomes more responsive but if you lower it too much the control loop might oscillate If the value is too big the control loop response might be too slow Int time This param...

Page 107: ...he middle of the bar graph area on the product temperature controller indicated as a rectangle on the picture above you will enter into the product temperature tuning screen where it is possible to ad...

Page 108: ...ing a constant product temperature If you are experiencing fluctuations in temperature it might be necessary to adjust this parameter If you decrease the value the control loop becomes more responsive...

Page 109: ...ustable set points Sometimes it is desirable to be able to limit the operator adjustable set points The set point High Low Screen gives you the possibility The 2 pictures below explain the route to th...

Page 110: ...temperature high lovy This pair of parameters makes it possible to limit the product temperature set point and thereby reducing the risk of freezing up when producing on product temperature Evaporato...

Page 111: ...all the machine specific but not product specific parameters are located On this screen it is possible to adapt the freezer to your specific needs The 2 pictures below explain how to get to the gener...

Page 112: ...eters pops up on the screen Dasher Settings Production Shuts Down when Motor load less than When stopping the production the Shutdown will be active as long as the dasher motor load is bigger than thi...

Page 113: ...point will be the same This is useful if the overrun is very low and cylinder pressure cannot be measured Pump Offset When the product is frozen in the cylinder the expansion of the product vwll raise...

Page 114: ...or production When in CIP Sanitize mode the parameter is the threshold at which the 2 programs enable and start timing at the same time the message Low Pressure disappears from the CIP Status Message...

Page 115: ...terminates the filling sequence and prepares the freezer for Production Measured This is the actual mix flow measured by the mix flow meter during the filling sequence The value will remain as long a...

Page 116: ...ipped with Waukesha pumps this parameter must always be set to mix flow meter Mix Flowrate Ramp This parameter refers to the pump speed up time in per minute when the freezer is going into production...

Page 117: ...ange of the various transmitters on the freezer Normally they are factory set but if you for instance want to fine tune the measuring you can do this by manipulating the calibration values The routing...

Page 118: ...e of the cylinder pressure transducer Product Temperature By changing this value it is possible to adjust the measured product temperature Mix Flow meter This is the full scale range of the mix flow m...

Page 119: ...transducer The standard transducer has 3 ranges which can be set on the transducer itself By means of this feature the transducer can be easily adapted to different dasher motor sizes The value is use...

Page 120: ...is measuring mix flow by a mix flow meter the calibration is not necessary If the freezer is without mix flow meter the calibration has to be done As the pump rotors wear out a new calibration may be...

Page 121: ...Measure the actual mix flow with the pumps operating at 80 a Measure how much mix flow by weight in one minute b Divide the weight of the mix by the weight recorded in step 2 to determine number of l...

Page 122: ...Section 3 Master Level This manual section describes the possibilities available for the Master user only Please note that access to the functions requires enabling of the master password WCB Ice Cre...

Page 123: ...pervise the status of the control systems input and outputs even during production It is also possible to activate both digital and analog outputs manually and in that way testing if they are working...

Page 124: ...m 0 to 7 an explanation is clear text is displayed in the message field It is not possible to force the status of an input By pressing next 8 inputs the status screen for the next 8 Inputs will be dis...

Page 125: ...sing the test on button it is possible to force the status of the outputs This is only possible when the freezer is in idle mode By pressing test off the test mode will be cancelled You change the sta...

Page 126: ...s the analog inputs of the freezers PLC will be displayed Note that is is only possible to monitor the status of the analog inputs No forcing is possible The value og the analog inputs are all scaled...

Page 127: ...ossible when the freezer is in idle mode By pressing test off the test mode will be cancelled You change the value of the analog outputs by touching the white area and key in the new value When ending...

Page 128: ...8...

Page 129: ...on 10 The pump gear case 10 The gear drive for pumps 10 Inner Cylinder 11 Refrigerant pump down 11 Removal 11 Assembly 12 Assembly rear flange ring 12 Air System Maintenance 13 Non return valve 13 Rot...

Page 130: ...Mechanical maintenance MF Freezer manual This page is intentionally left blank 2 20 WCB Ice Cream...

Page 131: ...llowing procedure pertains to MF 400 600 800 Freezers Turn off and Lock Out power supply Disconnect the product piping at the outlet from the front cover Remove the hex nuts from the front cover Pull...

Page 132: ...her Two workers are required to install the dasher 2 Lubricate the dasher spline shaft 3 Lift the dasher and carefully slide it into the cylinder 4 Rotate the dasher as needed to engage the shaft spli...

Page 133: ...screw from the spllned end of the dasher shaft Installation 1 Reassemble the rear beater components in the reverse order of disassembly 2 Apply sanitary lubricant to all bearing locations 3 Install a...

Page 134: ...reconditioned maintain a second set and routinely exchange them The figure shows a section through the freezing cylinder with dasher and scraper blades The dasher turns anti clockwise when seen from...

Page 135: ...5 mm that reconditioning becomes necessary in order to maintain scraping efficiency 3 Shows how to proceed Put the blade in a vise and use a saw mill file to remove material from the edge as shown Th...

Page 136: ...ulley Do not combine new and used belts All new belts must be matched to transmit power equally Raise the motor base plate by adjusting the nuts above and below the plate on the four threaded support...

Page 137: ...threaded support bolts Check to be sure the pulleys are aligned using a straight edge after all bolts are tight Proper pulley alignment Adjust the belt to the proper tension using the diagram and tab...

Page 138: ...n Items needing lubrication on a regular basis The pump gear case Refer to section Maintenance of Pumps The gear drive for pumps The pump drive gear is lifetime lubricated Check for leaks of oil and s...

Page 139: ...move the rear flange ring by removing the four bolts Remove alt 0 rings and discard 2 Remove the front cover dasher and rear cover 3 Remove the four cover door studs 4 Use two M 10 metric hex head cap...

Page 140: ...nder touches the rear flange of the evaporator Lift on the rear of the cylinder to guide it through the rear flange of the evaporator 6 Align the holes in the front spacer ring to the holes in the fro...

Page 141: ...the mix pump The valve body carries an 0 ring In a V grove the bottom of which is connected to the Inlet part of the valve body The valve body is sealed against the nipple by means of a sealing ring I...

Page 142: ...ones Always replace the rotors in pairs 5 With the rotors removed inspect the shafts for visible signs of wear Refer to shafts Inspection Installation 1 Install back plate and pump chamber 2 Install...

Page 143: ...r Shaft Rotor Rotor shaft inspection Replacement 1 Remove the pump from the unit 2 Drain the oil from the gear case 3 Remove the cap screws on the rear of the gear case to remove the cover 4 Carefully...

Page 144: ...the pump 5 Installing the new shaft seal 6 NOTE The colour coded dot on the shaft seal is important Always replace with a seal that has the same colour coded dot as the one removed Colour Coded Dot C...

Page 145: ...begins to run out the level hole 4 When the oil stops flowing out the level hole replace the plugs Changing the Oil 1 Remove the drain plug to drain the old oil from the gear case 2 Remove the fill pl...

Page 146: ...e 5 The hot bearing races should slide on the shaft easily If not use a soft hammer to tap them into place 6 The outer bearing race is a light press fit into the gear case use a soft hammer to tap it...

Page 147: ...l retainer nut until resistance is felt in the shaft 4 Mark the seal retainer nut and gear case and back the nut off 180 degrees 5 Tighten the bearing adjustment nut in the same fashion but Do Not bac...

Page 148: ...manual Oil Seal Seal Retainer Nut 0 Ring Gearcase Cover Bearing Race Bearing Rotor Shaft Bearing Bearing Race Gearcase Rotor Chamber Seal Pump Chamber Chamber Seal Face Plate Front Cover Rotary pump...

Page 149: ...9...

Page 150: ...og input module 5 Refer to I O list for proper channel 5 Analog output module 6 To test the analog output module 6 Refer to I O list for proper channel 6 Digital Input Module 7 Digital Output Module 8...

Page 151: ...ecical maintenance MF Freezer This page is intentionally left blank 2 WCB Ice Cream...

Page 152: ...s own micro memory card where the program is stored The program is loaded into the programmer port with a MPI adapter and a computer or through the micro memory card CPU The figure below shows the con...

Page 153: ...probably occurred or the Run Stop switch is in the Stop position To restart the controller Turn the key switch to MRES Position and then turn the switch back to the RUN position If the Run Indicator...

Page 154: ...he Input Output Test screen from the Debug menu on the operator workstation Refer to I O list for proper channel 1 View the ammeter and the Card Channel If the ammeter reading equals 4 mA then the Car...

Page 155: ...ires 2 Display the Input Output Test screen from the Debug menu on the operator workstation Refer to I O list for proper channel 4 View the ammeter and the Card Channel If the ammeter reading equals 4...

Page 156: ...egative lead from the voltmeter on terminal 10 2 Place the positive lead from the voltmeter on the input terminals 2 9 3 When the voltmeter indicates 24 volts the corresponding indicator on the module...

Page 157: ...e a negative lead from the voltmeter on terminal 20 2 Place the positive lead from the voltmeter on the output terminals 12 19 3 When the voltmeter indicates 24 volts the corresponding indicator on th...

Page 158: ...sor iNg 1125 1 High pressure switch IN10 1125 2 Low pressure switch BItzer Compressors IN11 1125 3 Liquid level sensor NHS machines only IN12 1125 4 Mix pump drive OK IN13 1125 5 Emergency pump dovwi...

Page 159: ...l output Re circulation Pump start GA Cream OUT1 0125 5 Digital output CR Mixer start GA Cream 0UT2 0125 6 Spare output 0UT3 0125 7 Spare output AINO PIW256 Analog Input Product temperature GA GS AIN1...

Page 160: ...ency Stop state 1125 0 Thermo switch in Compressor 0 Compressor overheated 1125 1 High pressure switch 0 Cooling water supply insufficient 1125 2 Low pressure switch 0 Compressor oil pressure too low...

Page 161: ...4 Airflov set point 4 20mA 4mAmp 0 Air 20mAmp 100 Air PQW326 Product pump speed GS GA 0 1OV OV min speed 10V max speed PQW328 Dasher speed GA Cream 4 20mA 4mAmp min speed 20mAmp max speed PQW330 Re ci...

Page 162: ...latile RAM 0 1066192077 2H 8 00 0 00 0 00 323 0 00 0 6 B831H 300H CO BO Act control word 1 CO BO Act control word 2 CO BO Status of motor control CO Act output current limit Europe North America Analo...

Page 163: ...er data to BOP Disabled 0 p803 Transfer data from BOP Disabled 0 p810 Source of Hand Auto Disabled 0 p927 Parameter changeable via FH r947 0 Last fault code Recent fault trip fault 1 0 r949 0 Fault va...

Page 164: ...t coord 1 0 0 V p1322 Programmable V f freq coord 2 0 00 Hz p1323 Programmable V f volt coord 2 0 0 V p1324 Programmable V f freq coord 3 0 00 Hz p1325 Programmable V f volt coord 3 0 0 V p1334 Slip c...

Page 165: ...O J 0 0 3 o i2 c 2 1 0 a p 9i Eg 5 ffl 2 0 c I P M 9 n r c a 0 5 s s 0 i3 n 0 C _ Q o J ij gfleT Q c V 0 S o 0 w Q 0 N C C U D H p3900 I 2 End of quick commissioning NO quick commissioning 0 Editor Da...

Page 166: ...O Status of motor control 3H r67 CO Act output current limit 4 65 A plOO Europe North America Europe kW motor base frequency is 50 Hz 0 r127 Analogue 1 USS Variant Analogue 0 r200 Act power stack code...

Page 167: ...Disabled 0 p803 Transfer data from BOP Disabled 0 p810 Source of IHand Auto Disabled 0 p927 Parameter changeable via FH r947 0 Last fault code Recent fault trip fault 1 0 r94g 0 Fault value Recent fa...

Page 168: ...rd 2 0 00 Hz p1323 Programmable V f volt coord 2 0 0 V p1324 Programmable V f freq coord 3 0 00 Hz p1325 Programmable V f volt coord 3 0 0 V p1334 Slip compens activation range 6 0 p1335 Slip compensa...

Page 169: ...ps JO 3pouj A I n e JO uo ej S 6DJ JO VU S jueied q petesjo S L Bjj 6u pnpu smeu iiv sBBeujep jo eiqeii eq dim sjapuajjo A uoL ine ssajdxe jnomiAv peujujjed lou sj s ueiuoo si JO lusujnoc n o esn jo U...

Page 170: ...signals temperature influence CVQ 0278 1140 m fi H r fnnfii n rnon nnnf sinnalc fomnar ifiirQ i I 1 uoiy yuniii u l u a u o Input signals temperature influence CVQ 027B 1139 f 1 5 Bar from 010903 Cont...

Page 171: ...I I I I 1C I...

Page 172: ...EXnlSSigil Colours for internal wiring Power circuits 0 VflC Neutra Neutral conductor Liqht Blue 230 400 VflC Phase Phase conductor Black PE PE UIRE Green Yellou Control Circuits 0 VflC Ref Neutral co...

Page 173: ...ION OF HIR FLOW METER 25 Rug 2005 MIJ 95 CONTROL SIGNALS PUMP INVERTERS 25 Aug 2005 JRO 100 ANALOG INPUTS IW 752 IW 758 25 Aug 2005 JRO 101 ANALOG IN IW 760 ANALOG OUT QW 752 754 25 Aug 2005 JRO 102 D...

Page 174: ...ax H 1 fiq fl Ic 50kR P 20 2 KW Drawing No D58175 ritIS 0R lllIH6 usr H O I 6t C O H t D O S O I S C I O S E O t O I M H O PBKIl ultdDUT 00 tdrilSSION WTR WCB ICE CREAM GRflHflM B E L L S VEJ 6 ni OTn...

Page 175: ...50 Hz le 20 R Imax H h fl Ic 50kR P 8 9 KW Drawing No D58175 RHIS O f l y i H 9 n u s r NOI e c C O P I E D o n DISCLOSEO r o A INIIO rxiiTr uiinour o u x REITNISSLOX 10 I J T R WCB ICE CREAM 6RRHflM...

Page 176: ...SOFT STHRTER 1003 IDOy 1005 ILl 312 5L3 ITTT loour inu7 1T2 IBI3 10U2 0 75KH Sinsaics UIOJ LI 08 L2 n 9 lo T v fir I I I I I I I I I 1 I I 12 10U3 0 75KU Sinanics LI L2 h 9 w I I U I V I u Tu fv Tu I...

Page 177: ......

Page 178: ...LRY 0 LI l l L2 2 L3 033 11F3 A 230VN 8o 1 230VL st i so oZMVDC SUPPLY 70 0 I H J S D D D U I N S nasi N O B E CDfltO Ol O l S C L O S C O 10 I H I R O f H P i r Y UllnOUI O U P6 tlISSI0 X103 ig 24V R...

Page 179: ...s oMuiNS niisi HCT e c cDriCD c oiscioseD td e thixd rRitii uiiKour oun pedrission 3000 loi 5 20Bfl confiND SIBNRL FROM PLC 24VN 81 i 24VL BI I 70 0 70 w r R WCB ICE CREAM GRfiHflM BELLS VEJ 6 ni OTnn...

Page 180: ...O K olscioseo lo IHUD rniiit uiidouT oun fewjssioi r z 9 0 0 W T R WCB ICE CREAM Hev n C o n s t D a t e Customer D r a w i n g N o 81 GRflHHM BELLS VEJ 6 8 DASHER SOFTSTflRTER rn 1 1 T o n i rnmicrxT...

Page 181: ......

Page 182: ...o u K peanissioii 105KM y 105 1 uni 105K6 105 6 UD2 105K7 105 7 tu 1 1 2 1 81Y2I 81Y3I 1 1 81Y4I 1 1 L _ _J L J 1 HOT 6flS SHUTT OFF LIQUID VALVE VALVE DUMP HOPTIONflL VALVE 1 NHS MACHINES ONLY 84 W...

Page 183: ...inis DRRuiNB nvsi e coriCB D Diuioseo 16 A TriiM rniirT uitHov bvk rciinissiON n I L n rL Rl 8 E1 120UJfl2 L__ J HEATING ELEMENT COMPRESSOR OIL 10 r L0 230 104P2 i fT2 L__ J HERTIN6 ELEMENT IN LOW PRE...

Page 184: ...v i H S nusT not corifo o k oijcloscd io a inmo P M i r uiinout Out rcitnissiON 8 YlC BN BU L I RUXILLflRY LIOUIO SHUT OFF VALVE THIS PAGE IS NOT VALID FOR NH3 MACHINES 90 WCB WCB ICE CREAM GRfiHflM...

Page 185: ...LOWnETER m 1 8 POLE CIRCULRR X2 nflD OL UL i 2 0 3 OIL m IH GN 15 POLE SUB HD 95 1 95 1 9000 100 5 RIRFLOW FEEOBfiCK SIGNfiL 10800 1O8 2 AIRFLOW SETPOINT SIONflL 95 WTR WCB ICE CREAM GRflHRM BELLS VEJ...

Page 186: ...XPUMP 9503 IOB 5 SPEED REFERENCE PRDDUCTPUI1P 9501 102 1 VFD READY SIGNAL 10603 106 4 START SIGNAL 10 TKH OMMIMB nusr gi tt caruo oa oiscioseo m t IHIM rasiT uitHOut gun pennissio WCB WCB ICE CREAM GR...

Page 187: ...M 7S8 0 0 MOTOR LOAD ORSHER tnis DKRUlUt RU T aot at CDPICQ ox OIStmSCD T O M I n l l l l PRRir UirnOUT out rCMISSlON MIX FLOWRPTE OPTIONAL 1 SIEMENS HRGFLO SOOO TERHINRL TERHINRL OUT TERMINRL 31 GNO...

Page 188: ...K S nusl H O I C O P I E D D K O l S C l O S E O r o K rilIKO fRKIT u l T n O U T O U R P E K n l J S I O N 0 1 6 M I X P U M P SPEED REFERENCE DU 75 0 30 3 3000 REFRIBERRTION CONTROL I 7 I _ J 1 0 2...

Page 189: ...0 I 126 6 I 126 7 L U 6 1 95 6 9501 X14I5 618 019 620 021 101 9 PRODUCT PUMP ORIVE HEALTHY tnis DimUlKS nUST HOI O C corico O K OISCLSSED ID A r x m o PBKTT UIIHOUT OUD PEHnlSSlOII 103 wrR WCB ICE CR...

Page 190: ...MPRESSOR HEALTHY 1 BRERKER OflSHER HERLTHY flVRILRBLE flVniLRBLE OflSHER DASHER POWER SOFTSTPIRTER STRRT SEQUENCE SUPERVISION ENDED ON RELRY E STOP RELAY HEALTHY 1 NOT NH3 MRCHINES INSTEAD WIRE INPUT...

Page 191: ...hflCHINES LOW LIQUIO MIX PUMP PRESSURE LEVEL DRIVE SWITCH SENSOR HEfiLTHY 3 NH3 MACHINES ONLY I 125 7 0 XO Ljmo7 EMERGENCY SANITIZE CIP PUMP flCKNOWLEOBE flCKNOWLEOGE DOWN 2 COPELflND COMPRESSORS ONL...

Page 192: ...NO NC NO NC PRODUCT PUMP niX PUMP COVER COVER i is DMuias nuji Noi ec loneo c ouciosjo l o IHIM rRun UIIMOUI oub ftmiissiaN RELRY LIOUIO VALVE RELAY HOT GFIS VALVE 70 7 RESET E STOP RELAY NO NC NO NC...

Page 193: ...eu 2 10 1 85 2 10 1 8 2 6 1 2 85 2 85 2 8 2 2 C P ESSDR ORSHER CONTACTOR START NOT NH3 MACHINES SIGNAL HIS oxnatas nusi NOI BC Coruo 0 OisCiOHO l o lNi o pnmt UIINDUT on FCMUSLDI nix PUMP START SIGNAL...

Page 194: ...ERflTURE MERSUREHENT mis otRviNO Rusi N O T t E copiio oiscLOseo l o r thiko raxTr mriiDui o u i t rERnissioN Siemens PLC S7 300 CODEBLOCK IN POSITION fl x 10B 0 108 0 108 u rR WCB ICE CREAM GRAHAM BE...

Page 195: ...NRL rni o x f l u i H S nusr Not e e coriED o a oisciosca l o RNIKO pimir UIINOUI O U K CXHISSION QU 326 0 0 XI 95 6 9503 PRODUCT PUMP SPEED REFERENCE 10 I 20 200 WTR W C B I C E C R E F l h GRflHflM...

Page 196: ...IHG n u s T NOT e corieo o n DISCIOSEO IO A i m i t g r n i t T T VIIHOUT D U K r E i t n i s s i O N 1102 OPERATOR PANEL 210 WTR WCB ICE CREAM GRRHRM BELLS VEJ 6 ni O T n o n n o u i i o ii n c k i w...

Page 197: ...1...

Page 198: ...T57391 D T57390 D 58175 D 61582 D 61909 Frame for Freezer Machine sign MF600 GA no 683 Pump system 2 x CP 0 with CIP Pump and gear assembly Freezing cylinder and Dasher Drive system Refrigeration syst...

Page 199: ...show the proper placement and list all spare parts When you order spare parts When ordering spare parts for your machine please always state Machine type and serial number and if possible drawing numb...

Page 200: ...Leg 4 T52968 7 Door for frame 2 T52996 8 Frame rear end 1 T61014 9 Cover rear end 1 T52993 10 Rail for door 2 T57376 501 Bracket 1 T1003653 503 Handle 4 T53674 505 Spacer for elec tray 2 T58332 506 La...

Page 201: ...f manonerre er eixlret WCB Ice Cream An Alliance Company Stativ Standard maskine Drawing Siz A3 SCM 1 10 RtvisionsAt AppfovM bf MatwW UakMw OU ariot No 23 0S 06 K 02 06 lO W OS 6 01 05 09 12 01 Esc 2...

Page 202: ...Maskinskilt MF 600 No 683 No Off BOM Machine Drawing Size A4 Scaie 1 1 Drawn by Date Approved by Material Maskintype Old drawing No T 6 3 1 5 9 ESC 13 10 2006 AISI 304 MF600 Drawing No D T63308 Toler...

Page 203: ...18 10 06 13 54 Page 1 T62761 Pump system CP 0 Cream CP 0 Mix PART NO POS DESCRIPTION NUMBER T54006 1 Pump assembly CPO 2 T52878 2 Front plate for pumps 1 03SS475256 3 Rotor fin 1 T1008472 4 Worm gear...

Page 204: ...esystem CP 0 Creme CP 0 Mix 0 75 kW 50Hz 1 2 Or nng No C T62761 To Braf cs accordng to DIN ISO 276S m it nolKng aba o spaoiM Do not copy or distribute to third party without approvaiby WCB Ice Cream A...

Page 205: ...2 Oil seal ring 3 T1008309 13 Pin 2 T1002015 14 0 ring 2 03HP475256 15 Rotor fin 2 T54043 16 Pump housing 1 T54044 17 Cover 1 T54138 18 Bushing spacer 2 T54051 19 Piston 1 543SK361AL 20 Seal 1 T54047...

Page 206: ...m An Alliance Company Material WCB Ice Cream An Alliance Company Maskintype MF600 WCB Ice Cream An Alliance Company Drawing Size A 3 Old drawif g No T53944 Cylinder Frysecylinder Dasher med nyt bagdae...

Page 207: ...T1002043 6 0 ring 1 T1007575 7 O ring 1 T1007574 8 0 ring 1 T52957 9 Evaporator 1 T55576 10 Beater 1 T1007574 11 0 ring 1 T1007575 12 0 ring 1 T52952 13 Flange ring 1 T1002178 14 0 ring 1 T54014 15 Re...

Page 208: ...Ice Cream An Alliance Company Pumpesystem C P 0 m ISO Clamp Gl nr T1007610 1 owM f T M O o q 1 1 MFflOQ A T60224 P not copy or W hitd party pcravaJ t W C B I c C w s m A S Gf iT B8fcV fl D 200 A f f...

Page 209: ...006530 2 Pulley 1 T1007612 3 V belt 5 T52958 4 Cover for bearing 1 T1007611 5 Pulley 1 T1007581 6 Oil seal ring 1 T1002319 7 Seeger circlip ring 1 T52955 8 Shaft 1 T1007580 9 Ball bearing 1 T1007579 1...

Page 210: ...m An Alliance Company Trffiksystem 1 5 Esc MF600 C T53041 To nnc o q gloamSO 7a ii noaiWg iiip c a Do not copy or distribute to thifa party wtthwjt appfoval by WCB Ice Cream AJS Graham Bdb Vej 6 DK e2...

Page 211: ...246 11 Coil for valve 1 T1004266 12 Drying filter 1 T1004269 13 Suction accumulator 1 T1008002 15 Pressure switch double 1 T1004249 16 Pressure gauge 1 T1004248 17 Pressure gauge 1 T1007970 20 Compres...

Page 212: ...o 6S7 Vibrationseliminatorer Tt00t230 og T1004229 er fjernet CVQ er indret til T100iS nerinttr EKC 366 er flyttef til eldiagram WCB Ice Cream An Alliance Company Kolediagram med Scroll kompressor A3 1...

Page 213: ...7 Filter regulator 1 T1004377 8 Fittings for filter regulator 1 T1003973 9 Manometer 1 T3003351 15 Mass flowmeter 1 T1004203 17 Non return valve 1 T1003451 18 Micro filter 1 T3003023 501 Cable for mai...

Page 214: ...m An Alliance Company MacNM Apprftwd by WCB Ice Cream An Alliance Company U a t i r a t WCB Ice Cream An Alliance Company MoUityp WF600 WCB Ice Cream An Alliance Company Orwng a A3 OM aiawng tM T57308...

Page 215: ...1 PART NO POS Piping for Mix DESCRIPTION NUMBER T1004219 1 Collar 1 T1003387 2 Seal ring 2 T1003383 3 Clamp ring 4 T1003835 4 Elbow 1 T1003388 5 Seal ring 2 T1004016 6 Collar clamp 2 T1003453 7 Elbow...

Page 216: ...ize A4 Drawn by Data Approved by Material Masidnt Old drawing No Scale 1 5 Esc 03 5 2005 M F 6 0 0 T53575 Drawing No D T57391 Tolerance according to DIN ISO 2768 m If nothing else is speeded Do not co...

Page 217: ...m SPARE PARTS LIST Date 28 09 06 10 12 Page 1 T57390 Piping for Ice cream PART NO POS DESCRIPTION NUMBER T1004016 1 Collar clamp 3 T1003835 2 Elbow 1 T1005536 3 Elbow 2 T1003383 5 Clamp ring 3 T10033...

Page 218: ...8 m if nothing else b spedfied Do not copy or distribute to third pat Mthout approval by WCB Ice Cream A S Graham Bells Vej 6 DK 8200 Arhus N No off BOM htachine Drawing Size A4 Scale 1 2 Drawn by Dat...

Page 219: ...OO GA ver 3 0 PART NO POS DESCRIPTION NUMBER T3002900 091 Pressure transmitter 1 T3002975 106 Input 87 analog 1 T3001080 107 Pin connector 20 pol 2 T3001584 108 Output S7 analog 1 T3003360 112 Pro fac...

Page 220: ...stop relay 2 channels 1 T3002509 071 Emergency stop button 1 T3002576 072 Contact set 1 T3000290 080 Relay 1 pole with light diode 3 T3000238 081 Socket for relay 3 T30031S7 090 Transformer 1 T300100...

Page 221: ...3 003 Contactor 1 T3002105 004 Auxiliary block 2 T3000950 005 Varistor 2 T3001628 006 Circuit breaker manual operated 15kw 1 T3000847 007 Auxiliary block 2 T3000953 008 Contactor 1 T3001041 009 Help b...

Page 222: ...I I I I 12...

Page 223: ...ns Bitzer Pressure vessel Norgren Filter regulator Burkert MassFlow Controller 8712 Danfoss Interface module EKC 366 Danfoss Main valve PM 1 25 Danfoss Solenoid valve EVR 6 10 Danfoss Electric pilot v...

Page 224: ...Operating Instructions Edition 11 2004 _ SINAMICS G110 I SIEMENS...

Page 225: ...Fitting the Basic Operator Panel 11 2004 Fitting the Basic Operator Panel 82 SINAMICS G110 Operating Instructions 6SL3298 AA11 BP...

Page 226: ...y The inverter stops when the button Is released Pressing this button when the inverter motor is running has no effect Functions This button can be used to view additional information Pressing and hol...

Page 227: ...verter will not react to any commands during upload 9 If the upload has been completed successfully the BOP display will return to normal and the inverter will return to a ready state 10 If the upload...

Page 228: ...s overwritten If the download or upload of data fails the inverter will not function correctly Note 1 After cloning parameters between differing variants of the SINAMICS G110 inverters i e Analog to U...

Page 229: ...If the display shows a fault or warning code please consult the Faults and Warning section of the SINAMICS G110 Parameter List If the motor fails to start when the ON command has been given Check that...

Page 230: ...follows WW I 5 The lower mark on the right hand side of the display indicates that DINO is active high that is an ON command is present If the active high bit is not present it indicates that a ON com...

Page 231: ...must have no short circuits or earth faults Motor parameters must match the motor in use Value of stator resistance P0350 must be correct Motor must not be obstructed or overloaded increase Ramp up ti...

Page 232: ...set fault memory Stop Cause Inverter overloaded Duty cycle too demanding Motor power P0307 exceeds inverter power capability rt 206 Diagnosis Remedy Check the following Load duty cycle must lie within...

Page 233: ...ontents incompatible Quit reset fault memory Stop Cause Trying to Initiate parameter cloning with BOP created on another type of drive Diagnosis Remedy Download to BOP from this type of drive STOP II...

Page 234: ...In this case there is no problem with the inverter itself However if an F0100 is experienced without a loss of power in the case of normal operation then the Service Department should be contacted F01...

Page 235: ...is warning can occur during ramp down if the Vdc controller is disabled P1240 0 Diagnosis Remedy If this warning is displayed permanently check drive input voltage A0503 Undervoltage Limit Cause Main...

Page 236: ...nertia of load NOTE Higher inertia requires longer ramp times A0920 ADC parameters not set properly Cause ADC parameters should not be set to identical values since this would produce illogical result...

Page 237: ...ear Elinotorer H0YER Motors Induction motor Drehstrom Kaflglaufermotor U l E P l Moteu 1 cage Motores de jaula de ardilla Motore a Gabbia di Scoiattolo Kortsluten motor stmkt Elmotorer r l i i i n T c...

Page 238: ...orage should be done Indoors in dry vibra tion free and dust free conditions Unprotected motor surfaces shaft ends and flanges should be g ven anti corrosion coatings It Is recommended that shafts are...

Page 239: ...toren Guss Motoren BaugrUOe MS 56 132 BaugrCOe Y90 355 Bel SonderausfOhrungen oder speziellen Applikationen worden unter Umstflnden zusatzllche Informatlonen be nfltlgt Inbctrlelinahme CIngaiigskonlrc...

Page 240: ...ten ta jr einen ausraichanden kuhienc sorgt warden OberprQfen Slo alle Versehraubungen und Verbln dungseiemente GberprDfen Sle den Zustond der Lager Akustlsch auf Schlellgerausche Vibrationsmessimgen...

Page 241: ...r glemoritatlon en vigueur ATTENTIONI Lo9 molours de petltes dlmennions dont rallmentatlon cn courant est dlrectement oorruTiulSo par des Interrup leurs Ihermiques peuvent d marrer aiitomatlquerriant...

Page 242: ...eau ci dessus correspondent 6 des opporls do grulsse neuve realises dans es inlorvalles mentionnfis Les vaieurs du tableau sont basSes sur une temp6rature de paliers de 60 C Les vaieufs devront Stre d...

Page 243: ...s cuya allmentacWn do corrlenle es conectada dlractamonto medianle conmutadores termosenslbles pueden arrancar aulomStlcamente Imporlatile No se permlte sublr al motor La casa del motor puede estar mu...

Page 244: ...eguir todas las prescrlpclones de segurldad del fabrlcante Piezas de rep ires fo El padldo do plozas de repuesto dobo monclonar todas las deslgnaclonos y c6dlgos de productos quo Indica la placa de ma...

Page 245: ...la temperatura anallzzando II grasso consumaio ed effetluando monltoraggi con rllevatori SPM dove esla tentl Quando si rllevino condlzlonl anomale smonlare 1 1 motore controllarne le parti ed effettua...

Page 246: ...skyddsmedei Evt Vlrmeaiement f r att motyerka l n s v a t t e n skell heist vara aktlveradu Uppstailning Fiindamont Bestailaren onsvarar ffir utfdrandat av fundamontet Metallfundament skull vara rn ia...

Page 247: ...gere Informalloner kan vaere pftkrsevet for visse molortypor s o m felgo af szerllg anvendelse og elfer af konstfukllonsmassslgn hensyn Aklivering nf motor AfltsveiingafoiTetnlnn Umiddolbart after mod...

Page 248: ...d leveHdaatnurle leler Molorer op til motorhusBlorrelse 200 er normall udstyret med levetldssmurta lalar af typen 2RS Lejatyperne er beskrevet i de respektive produktkalaloger Ivlotorer mod 2RS le er...

Page 249: ...Connoction diagram AnschluBdlagrain Connoclion Conexion C o l l e g a m e n t o Anslutningdiagramm W 1 o U1 Ol S V1 U IQ V iol b W CD 0 V1 Q IQ Q U Y o o o 0...

Page 250: ...uction and as a whole agree with the corresponding provisions of legislation standards to apply refer to Declaration of Conformity Ces reservoirs sous pression sont prevus pour etre incorpor s dans de...

Page 251: ...ion peut etre la source de dangers residuels inevitables Par consequent chaque personne qui travaille sur cet appareil doit lire attentive ment cette instruction de service I A prendre en consideratio...

Page 252: ...ehalter auf drucklosen Zustand bringen Olkuhier r Ft Vorsicht Oberflachen Temperaturen von ijber 60 C konnen auftreten Verbrennungen moglich Zugangliche Stellen kennzeichnen Wassergekuhlte Verflussige...

Page 253: ...of the brine see BITZER Software Refrigerant group LI according 0 EN 378 1 Refrigerant groups L2 and L3 accor ding to EN 378 1 Only after consultation with BITZER maximum allowable operating pressure...

Page 254: ...I eau de mer et I atmos ph6re agressive et les temperatures exterieures basses Le cas 6cheant il est conseille de consulter BITZER Achtung Einfriergefahr Es muss sichergestellt sein dass die Temperat...

Page 255: ...ex ou quand la charge totale en fluide frigorigene de I installation enti re est superieure a 90 de la contenance du reservoir sous pression k 20 C La contenance signifie le volume entre les vannes s...

Page 256: ...ervisory authority and duly approved in accordance with local regulations The category for the conformity assessment of each pressure vessel is listed in the following table In non EU countries local...

Page 257: ...ze the tube can be pushed more or less into the fitting If not required the end with the largest diameter can be cut off 4 2 Raccordement de la tuyauterie Les raccords pour le fluide frigorigene pour...

Page 258: ...which are delivered with an air tight seal Attention Eviter si possible I introduction d humidit6 Connecter immediatement le reser voir de pression ouvert rinstallation Refermer le reservoir sous pre...

Page 259: ...g 42L 2 V4 12UNF G 2 DN 65 G 2 DN 65 G V4 G K2923T B 54L2Va 54L 2 V 3 112x112 G 2 DN 65 G 2 DN 65 G V4 G V2 K3803T B 76L 3V8 76L 3Va 140x140 DN 80 DN 100 DN 80 DN 100 G V4 G K4803T B 76L 3V0 76L 3Ve 1...

Page 260: ...Anschiiisse Connections Raccords K033N B K373H B 4a 3b K573H B K1053H K1053HB K1353T B K4803T B 7 16 20 UNF OW401 B OW941 B 4a 3b JLol J 10 7 16 20 UNF DB 200 3 11...

Page 261: ...a depend auxquelles positions les tubes du fluide caloporteur sont months voir fig 3 K033N B K373H B OW401 B OW501 B K573N B K4803T B OW781 B OW861 B 2 pass 4 pass 2 pass 4 pass 3 pass 6 pass Abb 3 Ku...

Page 262: ...t wendig werden Kaltemittel zu erganzen Bei laufendem Verdichter Kalte mittel auf der Saugseite einfullen am besten am Verdampfer Eintritt Gemische mOssen als blasenfreie Flussigkeit dem Fiilfzylinder...

Page 263: ...cas d un circuit ouvert une courte mise en service d essai suffit Vr Aclitung Korroslcn Wenn die Aniage nach Druckprobe bzw Probebetrieb langere Zeit stillsteht mussen die Rohre vor Korrosion geschutz...

Page 264: ...0 32 0 89 3 21 0 64 2 38 8 56 0 32 1 89 4 28 0 64 2 97 10 71 0 39 1 49 5 35 0 78 5 09 18 32 0 30 2 31 V 8 33 0 59 6 48 6 48 0 29 3 24 11 66j 0 58 fv 6 48 6 48 23 34 0 37 3 24 11 66 0 74 j 8 33 30 00 0...

Page 265: ...With aggressive or corrosive coolants the pipe system must be cleaned and dried or filled with clean water Mise hors service Les depots dans le systeme tubulaire du fluide caloporteur doivent etre ret...

Page 266: ...gae or silt Brush off carefully Use cleaning agent if necessary Rinse well aftenwards Solid coatings such as lime or shells Rinse with suitable solvent The use of citric acid is very effec tive and en...

Page 267: ...iedetemperatur des Kaltemlttels iiberwachen Sie darf bei spielsweise beim Kuhlmedium Wasser nicht unter 4 C fallen Wird das Kaltemittel gasformig abge saugt muss zusatzlich der Kreislauf des Kuhlmediu...

Page 268: ...n 6l am Olablass Ventil ablassen Pos 9 Seite 11 6 l auffangen und Umwelt gerecht entsor gen Chlorhaltiges 01 ist Sondermull Take an oil pan ready Drain the oil at the oil drain valve pos 9 page 11 Col...

Page 269: ...l N T E R N A T l O N A L 2 s s Bitzer Kuhlmaschinenbau GmbH Eschenbrunnlestr 15 71065 Sindelfingen Germany Tel 49 0 7031 932 0 I Fax 49 0 7031 932 1 46 1 47 email bitzer bilzer de www bitzer de i...

Page 270: ...So Oesllgue a pressSo de ar Instate na linha de ar Verticalmente copo para balxo C vn 0 fluxa de ar na diretSo da seta no corpo Antes dosiubrtTicadoresev lvutasdecontroledirecional 1o priiximo quanto...

Page 271: ...ratuur Qenedenstrooms condenseren Installeer een luchtdroger indien dit het functioneren van de apparatuur aldaar kan belnvloiden RLTER REGUUTORER FQR GENERELL ANVANDNING OCH OLIEAVSKIUNING SWEDISH Ko...

Page 272: ...estiitimunge n eiektrische Gerate wahrend des Betriebes und der Wartuhg destGerates v f Schalten Sie y6r Eingriffien in das System irifi jedem Fall die Spanriurig abr V T TreffentSie geeignete MalBnah...

Page 273: ...ori iA JrC Wahlen Sie die verfpgbaren fluidischen Anschlusse passend zum maximalen Durchfiuss Einlaufstrecken sind nicht erforderlich Falls notwendig liefem wir auch Sondergr63en wobei die Auslegung d...

Page 274: ...terne Verwendung nicht belegen 12 V Ausgang nur werksinterne Venwendung 12 V Ausgang nur werksinterne Verwendung Binareingang 3 Istwertausgang GND n c RS232 RxD direkter Anschluss an PC DGND fur RS232...

Page 275: ...rence with the device we will refuse all liability and the guarantee on device and accessories will become void The MFC Type 8712 serves exclusively to control the mass flow of gases the MFM Type 8702...

Page 276: ...special sizes whereby the dimensioning of the fluidic system with regard to flow and pressure drop must be taken into account Screw joints The device can on request also be supplied with screw in joi...

Page 277: ...for binary inputs For factory use onlyl Do not connect 12 V output For factory use onlyl 12 V output For factory use only Binary Input 3 Process value output GND n c RS232 RxD direct connection to PC...

Page 278: ...Refrigeration and Air Conditioning Controls Manual Interface module EKC 366 ADAP KOOL Refrigeration control systems J V it I r i U R E F R I G E R A T I O N A N D A I R C O N D I T I O N I N G...

Page 279: ...The controller must always be used in conjunction with a pilot valve of the types shown here The most commonly used one is pilot valve CVQ in conjunc tion with main vafve PM3 sketched out above Valve...

Page 280: ...ncy 012 50 60 Hz 50 0 60 1 Data communication If the controller is built into a network with data communication it must have an address and the master gateway of the data communication must then know...

Page 281: ...c Select temperature unit C F rtJS 0 F Input signal s temperature Influence r06 gg g K 99 9 K Controller s address o03 1 60 ON OFF switch service pin message o04 Define Input signal 0 no signal 1 4 20...

Page 282: ...0 2 6 1 0 1 9 16 22 26 32 to CR134a 1 0 0 4 1 2 5 1 4 6 0 6 11 16 to 0 R22 1 0 0 4 6 3 0 2 0 1 2 6 0 5 9 to R404A TQ 140 130 1 2 0 1 1 0 1 0 0 90 60 70 60 5 0 40 1 0 1 2 3 4 5 1 0 0 2 6 1 0 1 9 16 22...

Page 283: ...ction Code No EKC 366 Interface module 084B7076 EKA 173 Data communication module accessories l l 1 10 module 084B7092 EKA 174 Data communication module accessories RS 485 module with galvanic separat...

Page 284: ...SP Teatp 71 5 f i c t u a t a r R e f 71 S E x t R f O f f s e t K e o n i an 0 0 T e n p u n i t C F 0 AI UoLt e o AI t y p e Language 0 5 0 AQ Hz 0 r D e f a u l t Q c v s t o a aialinju Measuremen...

Page 285: ...tice This also applies to products already on order pro ided thai such alternations can be made without subsequential changes being necessary In speeiUcaijons already agreed All trade Tiarics In this...

Page 286: ...ndingsmoment i Nm lb ft Tightening Torque in Nm b ft Anzugsmoment in Nm lb ft Couple de serrage en Nm lb ft Coppia di serraqqioin Nm lb ft PM stof relse size Grosse dimension PM dimensioni 5 20 1 25 1...

Page 287: ...rsage veeskeslag Ventilen kan modsta et hojt indvendigt tryk Rorsystemet bor Imldlertid konstrueres sa vaeskefaelder undgSs og risikoen for hydraulisk tryk forSrsaget af termisk ekspansion reduceres V...

Page 288: ...uid hammer The valve is designed to withstand a high internal pressure However the piping system should be designed to avoid liquid traps and reduce the risk of hydraulic pressure caused by thermal ex...

Page 289: ...Das Ventil ist fur hohe Innendrucke dimensioniert Jedoch ist bei der Aus legung des Rohrsystems darauf zu achten dass Kaltemitteleinschlusse vermieden werden und dass das Risiko von durch thermische E...

Page 290: ...tiliser la pression de commande externe car cette configuration peut entralner I apparition de coups de belier La vanne est con ue pour r sister d des pressions internes lev es Cependant il est souhai...

Page 291: ...a il sistema dl tubazioni dovrebbe essere progettato in modo da evitare raccolte di liquido e ridurre 1 1 rischio di pressione idraulica causata dall espansione termlca Si deve verificare che la valvo...

Page 292: ...k p m f t l b s Torx size 2 3 1 4 0 1 5 1 T 15 9 W a c EVR2 D 10 12 W a c w W 4 0 C 105 F t x 80 C 175 F 20 Wd c W 5 0 C I S 120 F 10 Wa c l8Fj i tm x 55 C 3 130 F J EVR NC EVR NO D b EVR NC Mln medi...

Page 293: ...f o Jh n EVR 2 3 NC EVR 4 22 NC EVR 6 20 NO EVR 3 NC EVR 4 22 NC o o U cn C cv n o it It EVR 6 20 NO EVR 4 1 0 NC EVR 15 22 NC I Conduit coil Junction box RI 3A C102 e Danfosa A S IC MC mr 02 2003...

Page 294: ...Instructions CVQ 027R9626 RI4JK100 CVQ I I I U W Max 50 C 120 r Mln 30 C 22 F IP55 PB 17bar MWP 250pslg CVQ PM 1 Pg 13 5 3 _ l c v H i i i r j j i i ni 00 Q1 00 RI 4J K1 00 9 1996 Danfoss A S AC RDT...

Page 295: ...Ra N 22 nge B R 134a Range N R4 Ra N 04A nge B R 12 Range N R Ra N 502 nge B 01 067B2089 26 26 27 27 5 27 5 26 26 26 02 067B2090 26 26 27 27 5 27 5 28 26 26 03 067B2091 26 26 27 27 5 27 5 28 26 26 04...

Page 296: ...n T 1 13 in 25 35m n r K X 0 Is 0 PT IT N O 2 8 bar 405 psig Win 7Nm 0 7 k p m 5 f t l b s Wax lONm l k p m 7 f f l b s f C Z Z h 1i n T E 5 Its t T E 5 T E 12 TE 20 TE 55 U RM A 1 F 02 O Oanfoss A S...

Page 297: ...auto LP auto HP reset A m b i e n t temperatures 1 t min KP15 KP2S 40 F 40 C KP17W KP17B U F ZS C t max ISO Ftes C CAUTION Do not mount the control in a position where dirt sediment or oil will affect...

Page 298: ...ty See label inside cover Line 1 H A 0 Line CAUTION Use terminal screws furnished in the contact block Use tightening torque 20 lb in 2 3 Nm Use copper wire only Low pressure LP side A C close on LP r...

Page 299: ...nly after system pressure has risen above cut in value HP man reset is possible only after system pressure has dropped below cut out value Convertible reset KP 15 code nos 060 2025 060 2028 Reset opti...

Page 300: ...NTIAL DIFF is fixed Value printed on scale plate HP scale Ra n g e L CUT IN minus DIFFERENTIAL equals CUT OUT Example CUT IN 30 psig 2 1 bar DIFF lOpsi 0 7 bar CUT OUT 20 psig 1 4 bar CUT IN equals CU...

Page 301: ...INSTRUCTIONS W V F X 1 0 2 5 HFC H C F C C F C PB 16 bar MWP 230 psig PB 26 4 bar MWP 375 pafg Capillary tube Spare parts S e e Spare Parts catalogue H W ODanfoss A S IC MC RI 4C A5 00 12 2002...

Page 302: ...aauiiH juii xjiajtsniiTa KcnoiiiiiyKmiefocii a cxcreMe I I D C I C lanpaaKH C K C T C M U ua i t k c ieoycr oGojHSHMTb T X N HCiio ibiycMoro xjianareina x uauia A SAFETY WTARNING SEE REVERSE SIDE A SI...

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