MacDon MD 259140 Installation Instructions Manual Download Page 1

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R116 (Model Years 2015

–

2017)

Rotary Disc Pull-Type

Small Drum Kit (MD #259140) Installation Instructions

214913 Revision B

Original Instruction

The harvesting specialists.

Summary of Contents for MD 259140

Page 1: ...R116 Model Years 2015 2017 Rotary Disc Pull Type Small Drum Kit MD 259140 Installation Instructions 214913 Revision B Original Instruction The harvesting specialists...

Page 2: ...R116 Rotary Disc Pull Type 1010571 Published April 2019...

Page 3: ...on time Installation time for this kit is approximately 2 5 hours Conventions The following conventions are used in this document Right and left are determined from the operator s position The front o...

Page 4: ...doors Step 2 page 9 Step 2 page 10 Added a DANGER and CAUTION to the procedure for removing discblades 3 3 Removing Discblades and Attachment Hardware page 12 Added two steps to the procedure for remo...

Page 5: ...3 2 Opening Cutterbar Doors Export Latches 10 3 3 Removing Discblades and Attachment Hardware 12 3 4 Removing Right Inboard Drum and Disc 13 3 5 Installing New Right Drum Assembly 14 3 6 Removing Left...

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Page 7: ...if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert agai...

Page 8: ...glasses or goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable...

Page 9: ...r machine function and or safety It may also shorten machine s life To avoid injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leavi...

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Page 11: ...214913 5 Revision B Chapter 2 Parts List The following parts are included in this kit...

Page 12: ...214913 6 Revision B Figure 2 1 Parts Included in Small Drum Kit 1028930 1 2 3 4 5 6 6 7 8 A B B B B B C C D D 9 PARTS LIST...

Page 13: ...SHIELD VERTICAL 2 4 281489 DRUM TOP 1 5 281493 PLATE BACK 1 6 281497 SHIELD DRUM 2 7 281500 PLATE COVER 1 8 281501 PLATE SHIELD 1 9 259139 ASSEMBLY DRIVELINE 1 A 136485 BOLT HEX FLG HD TFL M8 X 1 25...

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Page 15: ...to 3 2 Opening Cutterbar Doors Export Latches page 10 WARNING To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator...

Page 16: ...ys stop engine and remove key from ignition before leaving operator s seat for any reason 1 Center the pull type beneath the hitch if both doors need to be opened 2 Shut down the engine and remove the...

Page 17: ...214913 11 Revision B 1023524 A Figure 3 4 Cutterbar Doors and Curtains Pull Type 5 Lift up on door A while pressing down on the latch INSTALLATION INSTRUCTIONS...

Page 18: ...lades are sharp and can cause serious injury CAUTION Check to be sure all bystanders have cleared the area 1 Raise the pull type fully shut off engine and remove key 2 Engage lift cylinder lock out va...

Page 19: ...B Figure 3 7 Cover of Inboard Right Drum View from Above 1 Place a wooden block between two cutterbar discs to prevent disc rotation while loosening blade bolts 2 Remove eight M8 bolts A and washers s...

Page 20: ...are provided in the kit 1017492 A Figure 3 9 Non Driven Spindle 1 Ensure spacer A is on spindle 1026164 A A A A B Figure 3 10 Counterclockwise Drum Assembly Installed 2 Position new counterclockwise...

Page 21: ...or handling knives Blades are sharp and can cause serious injury 1011078 A B Figure 3 11 Vertical Drive Shield 1 Remove four M10 hex flange head bolts A and remove vertical driveshield B 1011077 A B...

Page 22: ...ge head bolts B and vertical shield C 1011136 A B Figure 3 15 Drum Shields 5 Remove eight M8 hex flange head bolts A and remove two drum shields B 1011137 A A B C Figure 3 16 Driven Drum 6 Remove four...

Page 23: ...ut of the drum NOTE For clarity illustration shows a cutaway view of drum and tube shield 1026214 A Figure 3 18 Driven Drum R116 8 Inside the drum use a 305 mm 12 in extension and 18 mm deep socket to...

Page 24: ...vided in the kit 1 Remove the remaining parts from the kit 1026175 A Figure 3 19 Clockwise Spindle 2 Ensure spacer A is on spindle 1026166 A Figure 3 20 New Clockwise Drum Assembly Positioned on Spind...

Page 25: ...1011137 A A B C Figure 3 22 Driveline Installed 9 Place a bead of medium strength threadlocker Loctite 243 or equivalent around threads and install four M12 hex flange head bolts A and spacers to secu...

Page 26: ...ange head bolts B and C MD 152655 and to secure the vertical shield in place 14 Torque to 61 Nm 45 lbf ft 1024925 A B C Figure 3 25 Drum Top and Back Plate Installed 15 Position drum top B MD 281489 a...

Page 27: ...te 243 or equivalent around threads and then install lower M10 hex flange head bolt D MD 152655 through cover plate A and vertical shield E 19 Torque bolts B and D to 61 Nm 45 lbf ft 1024929 A B A A A...

Page 28: ...of the rock guard to prevent disc rotation while tightening blade bolts 2 Install blade A with shoulder bolt B onto disc C Blade and bolt are retained from 3 3 Removing Discblades and Attachment Hard...

Page 29: ...keep hands and fingers away from corners of doors when closing 1011300 A Figure 3 29 Cutterbar Doors and Curtains Pull Type 1 Pull down on door A from the top to close 2 Ensure that curtains hang prop...

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Page 31: ...op engine and remove key from ignition before leaving operator s seat for any reason CAUTION Check to be sure all bystanders have cleared the area 1 With the shields closed and the curtains buckled ru...

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Page 34: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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