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MacDon M155E4, Assembly Instruction Manual

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MacDon M155E4 Assembly Instruction Manual Download Page 66

215794

56

Revision A

Table 4.4 Engine Start Troubleshooting

Problem

Solution

Controls are not in the NEUTRAL position

•

Move the GSL to NEUTRAL

•

Move the steering wheel to the locked (centered) position

•

Disengage the HEADER switch

Operator

’

s station is not locked

•

Adjust the position of the operator

’

s station

•

Ensure that the lock is engaged

Neutral interlock is out of adjustment

•

Refer to the windrower

’

s technical manual

Fuel not reaching the engine

•

Fill the fuel tank

•

Replace the fuel filter

•

Ensure that the fuel shut off valve is in the open position

Old fuel in the fuel tank

•

Drain the fuel tank

•

Refill the fuel tank with fresh fuel

Water, dirt, or air in the fuel system

•

Drain, flush, fill, and prime the fuel system

Improper type of fuel in the fuel tank

•

Drain the fuel tank

•

Refill the fuel tank with the correct type of fuel

Crankcase oil too heavy

•

Replace with recommended oil

Low voltage output from the battery

•

Test the battery

•

Check the battery

’

s electrolyte levels

Poor battery connection

•

Clean and tighten loose battery connections

Faulty starter

•

Refer to the windrower

’

s technical manual

Wiring is shorted or the circuit breaker is
open

•

Check the continuity of the wiring and the breaker; manually reset
the circuit breaker

Faulty fuel injectors

•

Refer to the windrower

’

s technical manual

PERFORMING PREDELIVERY CHECKS

Summary of Contents for M155E4

Page 1: ...M155E4 Self Propelled Windrower Unloading and Assembly Instruction North America 215794 Revision A Original Instruction The Harvesting Specialists...

Page 2: ...he information in this publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed o...

Page 3: ...e determined by the operator s position facing the direction of travel This manual uses the terms right cab forward left cab forward right engine forward and left engine forward when referencing speci...

Page 4: ...nstalling Drive Wheel page 19 Added instructions for repeating the installation of the drive wheel on the opposite side of the windrower Technical Publications 4 3 Checking and Adding Wheel Drive Lubr...

Page 5: ...s related to attaching the M155E4 windrower to an R216 header as the M155E4 is now compatible with the R216 if the proper hydraulic drive kit has been installed ECN 61467 9 4 Lubricants Fluids and Sys...

Page 6: ......

Page 7: ...Windrower 15 2 2 1 Method 1 Pulling from Trailer Deck 15 2 2 2 Method 2 Lifting from Trailer Deck 16 Chapter 3 Assembling Windrower 19 3 1 Installing Drive Wheel 19 3 2 Repositioning Right Leg 21 3 3...

Page 8: ...Configuring Windrower 65 5 3 1 Setting Header Knife Speed 65 5 3 2 Setting Knife Overload Speed 66 5 3 3 Setting Rotary Disc Overload Speed 67 5 3 4 Setting Hydraulic Overload Pressure 68 5 3 5 Settin...

Page 9: ...Cab Display Module 111 5 9 3 Testing Header Tilt Activate Function Using Cab Display Module 113 5 9 4 Testing Knife Drive Circuit Using Cab Display Module 115 5 9 5 Testing Draper Drive Circuit Activ...

Page 10: ...aching R or R1 Series Rotary Header Hydraulic Center Link without Self Alignment 178 8 5 Attaching R2 Series Rotary Disc Header 185 8 5 1 Attaching R2 Series Rotary Disc Header Hydraulic Center Link w...

Page 11: ...y Alert Symbols The safety alert symbol indicates important safety messages in this manual and on safety signs on the machine 1000915 Figure 1 1 Safety Symbol This symbol means ATTENTION BECOME ALERT...

Page 12: ...ded will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe p...

Page 13: ...oves Wet weather gear Respirator or filter mask 1000005 Figure 1 3 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairment Wear s...

Page 14: ...functionality and or safety of the machine It may also shorten the machine s service life To avoid injury or death from the unexpected startup of the machine ALWAYS stop the engine and remove the key...

Page 15: ...ervicing and or disconnecting the machine Ensure that all components are tight and that steel lines hoses and couplings are in good condition before applying pressure to hydraulic systems Keep hands f...

Page 16: ...ulic system operates under extremely high pressure Makeshift repairs can fail suddenly and create hazardous conditions 1001207 Figure 1 12 Hydraulic Pressure Hazard Wear proper hand and eye protection...

Page 17: ...essary Ensure that the tire is correctly seated on the rim before inflating it If the tire is not correctly positioned on the rim or is overinflated the tire bead can loosen on one side causing air to...

Page 18: ...flush it with cool clean water for 5 minutes Call a doctor immediately If electrolyte is spilled or splashed on one s clothing or their body neutralize it immediately with a solution of baking soda an...

Page 19: ...associated with welding can cause damage to electronic components Before welding on any part of the windrower or an attached header disconnect all electronic module harness connections as well as batt...

Page 20: ...cedure in the Starting Engine section of the operator s manual Following the correct procedure will help prevent major damage to engine components and prevent personal injury To ensure that the jacket...

Page 21: ...OT touch the harness connector for the electronic unit injectors while the engine is operating Failure to follow this instruction could result in personal injury or death This engine has a comprehensi...

Page 22: ...issing or illegible If the original part on which a safety sign was installed is replaced ensure that the repair part displays the current safety sign 1 10 1 Installing Safety Decals Replace any safet...

Page 23: ...n be unloaded from the transport vehicle using two forklifts with sufficient lifting capacity Figure 2 1 Two Forklift Unloading Method 1005567 DANGER To prevent injury to bystanders and to avoid strik...

Page 24: ...ter of gravity is approximately 139 7 cm 55 in rearwards from the center of the drive wheel 4 Lift with both forklifts simultaneously until the windrower is clear of the trailer deck WARNING Ensure th...

Page 25: ...equirements Using inadequate equipment may result in chain breakage vehicle tipping or machine damage Table 2 2 Lifting Vehicle Requirements Minimum Capacity1 2500 kg 5500 lb IMPORTANT Forklifts are n...

Page 26: ...IMPORTANT Forklifts are normally rated for a load located 610 mm 24 in ahead of the back end of the forks To determine the forklift capacity at 122 2 cm 48 in check with your forklift distributor WAR...

Page 27: ...215794 17 Revision A 7 Back the forklift away from the windrower 8 Check the windrower for damage and inspect the shipment for missing parts UNLOADING WINDROWER...

Page 28: ......

Page 29: ...Windrower on Stand 1 Lift the front of the windrower off of the ground using a lifting device of sufficient capacity 2 Support the front of the windrower off the ground using stand A 3 Remove shippin...

Page 30: ...ds Do NOT overtighten the wheel nuts 7 Remove the lifting device 8 Torque the drive wheel nuts to 510 Nm 375 lbf ft using the tightening sequence shown IMPORTANT Use only manufacturer specified nuts M...

Page 31: ...nd from Step 2 page 19 in place position lifting device A under right drive wheel B Raise the right drive wheel so that the right cab forward leg is not bearing any of its weight NOTE The support stan...

Page 32: ...Frame 4 Move the right leg outwards to expose hole A 5 Reinstall the pins and secure them with bolts washers and nuts B Torque the nuts to 136 Nm 100 lbf ft 6 Lower the right wheel and move the liftin...

Page 33: ...equipment may result in chain breakage vehicle tipping or machine damage 1026489 Figure 3 8 Supporting the Rear of Windrower 1 Using a forklift raise the rear end of the windrower approximately 152 cm...

Page 34: ...and maneuver the caster assembly to insert the spindle into the walking beam 1026485 A B C D Figure 3 11 Caster Wheel 7 Install flat washer A onto the spindle 8 Install key B and arm C onto the spind...

Page 35: ...To reposition the caster wheels do the following 1000676 B B A Figure 3 12 Walking Beam 1 Raise the rear of the windrower slightly using a jack or other lifting device under the frame at location A un...

Page 36: ...bolts until they are snug do not torque the bolts yet 7 Install two 3 4 in x 2 1 4 in hex head bolts D on the underside of the beam Tighten the bolts until they are snug do not torque the bolts yet 8...

Page 37: ...he steps to the platform and remove the steps 2 Remove bolt B and retain it for reinstallation 3 Install bolt A into the lower hole of the platform Do NOT fully thread in the bolt 1005711 A B Figure 3...

Page 38: ...rower in a location where it will be visible during road travel 1005796 A Figure 3 18 Engine Forward Location 1005795 A Figure 3 19 Cab Forward Location 1 Retrieve SMV sign A from inside the cab 2 Ins...

Page 39: ...move the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 2 Wipe the grease fitting with a clean cloth before greasin...

Page 40: ...top of each fitting to prevent contamination 1014289 E B A C D E A Figure 3 20 Lubrication Points A Forked Caster Wheel Bearing Two Places Outer Both Wheels B Top Link Two Places Both Sides C Lubrica...

Page 41: ...A Adjustments are possible if the radio falls outside these parameters In order to retain the radio s settings and preset memory with the battery disconnect turned off select a radio with non volatil...

Page 42: ...four screws A 1005779 A B C Figure 3 24 Panel Support 4 Remove screw A and nut C to remove support B from the panel Retain nut C and the lock washer 1005717 A Figure 3 25 Radio Panel 5 Remove the cuto...

Page 43: ...al Arrangement A Left Speaker Power B Left Speaker Ground C Radio Ground D Right Speaker Ground E Right Speaker Power F Radio Power Live when Ignition is ON 8 Ensure the radio has a six pin connector...

Page 44: ...rews 1005719 A B C Figure 3 30 Radio and Support 14 Adjust bracket A if necessary by loosening nuts B to allow the radio to slide into the opening and securely capture support C 1005776 A Figure 3 31...

Page 45: ...itch 17 Turn battery switch A to the ON position 18 Turn the ignition key to ACC switch the radio ON and check the operation in accordance with the instructions supplied with the radio 19 Turn the ign...

Page 46: ......

Page 47: ...n accordance with the instructions in this manual 4 1 Recording Serial Numbers Serial numbers identify the specific windrower its engine and its factory configuration 1019838 A B Figure 4 1 Hood 1 Mov...

Page 48: ...215794 38 Revision A 1007873 A Figure 4 3 Engine Serial Number Location Engine serial number plate A is located on top of the engine cylinder head cover as shown PERFORMING PREDELIVERY CHECKS...

Page 49: ...ire s sidewall Do NOT inflate the tire beyond the maximum pressure specification 4 2 2 Adding Tire Ballast When using a large header on a windrower adding fluid ballast to the caster tires will improv...

Page 50: ...double reel without conditioner 10 7 m 35 ft single reel 7 5 x 16 10 x 16 16 5 x 16 1 69 18 170 380 115 30 288 630 D D1 Series 9 1 m 30 ft double reel with steel fingers and conditioner 10 7 m 35 ft...

Page 51: ...the cab display module CDM to beep and display an In Park message to confirm that the parking brake is engaged 1 Park the windrower on level ground 1007544 A B C Figure 4 4 Drive Wheel Hub 2 Rotate th...

Page 52: ...ny reason 1 Shut down the engine and remove the key from the ignition 1007095 A B C D Figure 4 5 Hood Open Highest Position 2 Locate latch A behind the grill and lift the latch to release the hood 3 R...

Page 53: ...4 7 Constant Torque Clamp 2 Check each of the constant torque clamps referenced in Step 3 page 43 and Step 4 page 44 as follows a Check spring coil gap A on the constant torque clamp by holding a 0 4...

Page 54: ...215794 44 Revision A 1007556 A B Figure 4 9 Air Intake System 4 Check constant torque clamps A securing tube B which runs from the cooler to the engine air intake PERFORMING PREDELIVERY CHECKS...

Page 55: ...cess the filler pipe 2 Clean cap A and the surrounding area 3 Turn filler cap A counterclockwise to unlock the cap Remove the dipstick 1000074 Figure 4 11 Hydraulic Oil Levels 4 Inspect the dipstick T...

Page 56: ...A Figure 4 12 Fuel Filter 1 Place a container under filter drain valve A 2 Turn drain valve A by hand 1 1 2 to 2 turns counterclockwise until fuel begins draining 3 Drain the filter sump of water and...

Page 57: ...ipe the dipstick clean and reinsert it into the engine 3 Remove the dipstick again and check the oil level 1000074 Figure 4 14 Engine Oil Level 4 Add oil if the level is below the low L mark IMPORTANT...

Page 58: ...arbox 1 Locate gearbox oil level check plug A under the machine Remove plug A and ensure lubricant is visible or slightly running out 2 If lubricant is required add gearbox oil Refer to Table 9 16 pag...

Page 59: ...Visually inspect the coolant level in the pressurized coolant tank A NOTE Allow the engine to cool before checking the coolant level The pressurized coolant tank has MAX COLD and MIN COLD coolant lev...

Page 60: ...elt driven The belt must be tensioned correctly for the air conditioning system to function properly 1007698 A Figure 4 18 A C Compressor Belt 1 Ensure that A C compressor belt A is tensioned so that...

Page 61: ...ighest Position 1 Pull down on strap B and loop it under lower hook D 2 Grasp strap B and loop it under upper hook C IMPORTANT Failure to hook the strap may result in it becoming entangled with the sc...

Page 62: ...d then be placed into a leak proof container and disposed of DEF is corrosive If DEF is spilled on the DEF tank or on any other surface of the vehicle rinse the contaminated surface thoroughly with wa...

Page 63: ...only distilled water to rinse the components that store or deliver DEF tap water can contaminate DEF If distilled water is not available use clean tap water then rinse the affected components with DEF...

Page 64: ...y module CDM to beep and display an In Park message to confirm that the parking brake is engaged 1 Ensure that there is sufficient diesel exhaust fluid DEF in the DEF tank This will prevent DEF level...

Page 65: ...rt wait at least 2 minutes before attempting to start the engine again After the third 15 second crank attempt allow the starter motor to cool for 10 minutes before attempting to start the engine agai...

Page 66: ...the fuel tank Drain the fuel tank Refill the fuel tank with fresh fuel Water dirt or air in the fuel system Drain flush fill and prime the fuel system Improper type of fuel in the fuel tank Drain the...

Page 67: ...orward E Menu Item Scroll Backward F Program Switch Side Display Displays the current revision level of the windrower s operating software Upper line C CDM software revision level Lower line E Windrow...

Page 68: ...MENU ITEM SCROLL BACKWARD button to scroll rapidly NOTE Fast scroll is available only when the Operator is changing the KNIFE SPEED OVERLOAD PRESSURE or TIRE SIZE settings Program Switch Pressing thi...

Page 69: ...is manual if your CDM or WCM have different software versions installed In addition not all features are available on every machine 5 2 1 Setting Cab Display Language The cab display module s CDM lang...

Page 70: ...cab display module CDM can be configured so that units of measurement are displayed in metric or in standard imperial format 1011772 C E WINDROWER SETUP NO YES A B Figure 5 5 CDM Programming Buttons 1...

Page 71: ...M can be changed by accessing the BUZZER VOLUME sub menu in the CAB DISPLAY SETUP menu 1011772 C E WINDROWER SETUP NO YES A B Figure 5 8 CDM Programming Buttons 1 Turn the ignition key to the RUN posi...

Page 72: ...situations The degree of backlighting can be changed by accessing the BACKLIGHTING sub menu in the CAB DISPLAY SETUP menu 1011772 C E WINDROWER SETUP NO YES A B Figure 5 11 CDM Programming Buttons 1...

Page 73: ...t of the cab display module s CDM display screen can be adjusted by accessing the DISPLAY CONTRAST sub menu in the CAB DISPLAY SETUP menu 1011772 C E WINDROWER SETUP NO YES A B Figure 5 14 CDM Program...

Page 74: ...LECT D until DISPLAY CONTRAST appears on the upper line The current setting will appear on the lower line 6 Press the left B or the right C arrow to adjust the CDM s contrast setting 7 Press PROGRAM A...

Page 75: ...ramming for each header 1011760 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 5 17 CDM Programming Buttons 1 Turn the ignition key to the RUN position or start the engine 2 Press PROGRAM A and SELECT...

Page 76: ...ogramming Buttons 1 Turn the ignition key to the RUN position or start the engine 2 Press PROGRAM A and SELECT C simultaneously on the CDM to enter programming mode WINDROWER SETUP will appear on the...

Page 77: ...ng To set the rotary disc overload speed 1011760 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 5 21 CDM Programming Buttons 1 Turn the ignition key to the RUN position or start the engine 2 Press PROG...

Page 78: ...mming mode WINDROWER SETUP will appear on the upper line NO YES will appear on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED will appear 1011805 CXXX EXXX OVERLOAD...

Page 79: ...ear on the lower line 5 Press left arrow B or right arrow C to set HEADER INDEX mode Press SELECT D 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP...

Page 80: ...will appear on the lower line 5 Press left arrow B or right arrow C to select RETURN TO CUT MODE Press SELECT D 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WIND...

Page 81: ...n the lower line NOTE The auto raise height setting ranges from 4 0 minimum to 9 5 maximum and can be adjusted in increments of 0 5 A setting of 10 disables the auto raise function 5 Press left arrow...

Page 82: ...w B to select YES Press SELECT C SET KNIFE SPEED appears on the upper line 1011819 CXXX EXXX DWA INSTALLED NO YES B A Figure 5 32 DWA Controls 4 Press SELECT B until DWA INSTALLED appears on the upper...

Page 83: ...XX WINDROWER SETUP NO YES A B C Figure 5 35 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the cab display module CDM to enter programming...

Page 84: ...ect YES Press SELECT C NOTE When the disc drive kit MD B4657 is installed on the windrower this setting must be YES even if a rotary header is not attached to the windrower 6 Press PROGRAM A to exit p...

Page 85: ...ress left arrow B or right arrow C to change the header cut width Press SELECT D 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to next WINDROWER SETUP action 5 3 12 Activatin...

Page 86: ...RS appears on the upper line NO YES appears on the lower line 7 Press right arrow A to select YES Press SELECT B TO CALIBRATE SELECT appears on the upper line HEADER HEIGHT appears on the lower line 8...

Page 87: ...ng mode or press SELECT B to proceed to the next windrower setup option 5 3 13 Activating Hay Conditioner The HC10 Hay Conditioner feature must be enabled in the windrower s cab display module CDM bef...

Page 88: ...NO YES will appear on the lower line 5 Press right arrow B to select YES Press SELECT C 6 Press PROGRAM A to exit programming mode or press SELECT C to proceed to the next WINDROWER SETUP option 5 3...

Page 89: ...ect either IMPERIAL or METRIC units Press SELECT D 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP option 5 3 15 Setting Tire Size The windrower s t...

Page 90: ...ine Intermediate Speed Control The engine s Intermediate Speed Control ISC feature provides three selectable engine speeds 1900 2050 or 2200 rpm for reduced load conditions This setting can be configu...

Page 91: ...ISC Settings ISC and rpm Off5 1 2 High Idle 2050 1900 NOTE The previously selected ISC setting will flash 1011840 CXXX EXXX PRESS HAZARD TO SET ISC RPM D C B A Figure 5 53 ISC RPM 6 Press right arrow...

Page 92: ...individual harvesting instances The sub acre counter can be reset to zero as needed by accessing the SUB ACRES menu in the windrower s cab display module CDM 1017362 A B Figure 5 54 Cab Display Modul...

Page 93: ...the angle of the attached header NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1011786 CX...

Page 94: ...ay module CDM prevents unauthorized Operators from changing the float setting of the attached header NOTE The header MUST be attached to the windrower to perform this procedure The cab display module...

Page 95: ...switch or press right arrow C to lock the HEADER FLOAT control switch 8 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP option 5 4 3 Activating Reel F...

Page 96: ...SET CONTROL LOCKS B A Figure 5 62 Control Locks 4 Press SELECT B until SET CONTROL LOCKS appears on the upper line NO YES will appear on the lower line 5 Press right arrow A to select YES Press SELECT...

Page 97: ...ng for each header 1011786 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 5 64 CDM Programming Buttons 1 Turn the ignition key to the RUN position or start the engine 2 Press PROGRAM A and SELECT C on...

Page 98: ...events unauthorized Operators from changing the auger speed of the attached header NOTE This procedure applies to windrowers with attached A40D Auger Headers only An auger header MUST be attached to t...

Page 99: ...er line 7 Press left arrow B to enable the AUGER SPEED control switch Press right arrow C to lock the AUGER SPEED control switch 8 Press PROGRAM A to exit programming mode or press SELECT D to proceed...

Page 100: ...YES SET CONTROL LOCKS B A Figure 5 71 Control Locks 4 Press SELECT B until SET CONTROL LOCKS appears on the upper line NO YES will appear on the lower line 5 Press right arrow A to select YES Press SE...

Page 101: ...r each header 1011786 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 5 73 CDM Programming Buttons 1 Turn the ignition key to the RUN position or start the engine 2 Press PROGRAM A and SELECT C simultan...

Page 102: ...ule CDM prevents unauthorized Operators from changing the reel speed of the attached rotary header NOTE This procedure applies to windrowers with attached draper headers only NOTE The header MUST be a...

Page 103: ...ECT B 1011829 CXXX EXXX REEL SPEED ENABLED LOCKED D C B A Figure 5 78 Reel Speed Control Lock 6 Press SELECT D until REEL SPEED appears on the upper line ENABLED LOCKED will appear on the lower line 7...

Page 104: ...ppear on the upper line 1011821 CXXX EXXX VIEW CONTROL LOCKS NO YES B A Figure 5 80 Control Locks 4 Press SELECT B until VIEW CONTROL LOCKS appears on the upper line NO YES will appear on the lower li...

Page 105: ...ure 5 82 Control Locks 7 Press SELECT D EXIT VIEW LOCKOUTS will appear on the upper line NO YES will appear on the lower line 8 Press right C to select YES 9 Press PROGRAM A to exit programming mode o...

Page 106: ...must be running to perform this procedure DANGER Ensure that all bystanders have cleared the area To calibrate the header height sensor 1011772 C E WINDROWER SETUP NO YES A B Figure 5 83 CDM Programm...

Page 107: ...OR CAL will appear on the upper line PRESS LOWER HEADER will appear on the lower line 1023540 A Figure 5 86 Header Height Controls on GSL 8 Press and hold HEADER DOWN button A on the GSL NOTE The word...

Page 108: ...INDROWER SETUP NO YES A B Figure 5 87 CDM Programming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B simultaneously on the CDM to enter programming mode WINDROWER SETUP will appear on the u...

Page 109: ...RACT TILT will appear on the lower line 1023732 A Figure 5 90 Header Tilt Controls on GSL 8 Press and hold HEADER TILT RETRACT button A on the GSL CALIBRATING TILT will appear on the upper line RETRAC...

Page 110: ...header Use the left or right FLOAT buttons on the CDM to perform this procedure WARNING Check to be sure all bystanders have cleared the area 1021948 A Figure 5 91 Float Pin Right Side IMPORTANT Ensur...

Page 111: ...HOLD will flash during calibration FLOAT DONE will appear on the lower line once calibration is complete 7 Release FLOAT button A CALIBRATING FLOAT will appear on the upper line FLOAT HOLD will appea...

Page 112: ...SWATH SENSOR CAL SWATH UP TO START C E B A Figure 5 97 Swath Compressor Sensor Calibration 4 Press right arrow A to select YES Press SELECT B TO CALIBRATE SELECT will appear on the upper line 5 Press...

Page 113: ...or Controls A Lower Swath Compressor B Raise Swath Compressor 7 Press and hold button A to lower the swath compressor CALIBRATING SWATH will appear on the upper line The messages FORM DOWN and HOLD th...

Page 114: ...DE appears on the upper line NO YES will appear on the lower line 1011785 CXXX EXXX DIAGNOSTIC MODE NO YES A B Figure 5 102 Diagnostic Functions 4 Press right arrow A to select YES Press SELECT B 5 VI...

Page 115: ...to the windrower to perform this procedure The CDM automatically adjusts its programming for each header Disabled sensors generate the flashing message SENSOR on the CDM during regular operation indic...

Page 116: ...These sensors can be enabled or disabled HEADER HT SENSOR HEADER TILT SENSOR KNIFE SPEED SENSOR REEL SPEED SENSOR HEADER FLOAT SENSOR OVERLOAD PRESSURE SENSOR6 HYD OIL TEMP SENSOR Press SELECT D to di...

Page 117: ...row A to select YES Press SELECT B VIEW ERROR CODES will appear on the upper line 5 Press SELECT B until READ SENSOR SETUP appears on the upper line NO YES will appear on the lower line 1011812 CXXX E...

Page 118: ...oing so can cause the header to run too fast which can cause excessive vibration and component failure NOTE The WCM will revert to reading NO HEADER each time the engine ignition is cycled 1011772 C E...

Page 119: ...ine DISK HEADER will appear on the lower line 1011810 CXXX EXXX SELECT HEADER TYPE DISK HEADER A B C Figure 5 114 Header Type 7 Press left arrow A or right arrow B to cycle through the list of header...

Page 120: ...header must be attached to the windrower The CDM automatically adjusts its programming for each header The engine must be running to perform this procedure DANGER Ensure that all bystanders have clear...

Page 121: ...der Ensure that the header is working properly 9 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next header function option 5 9 2 Testing Reel Up Down Activate Function U...

Page 122: ...CXXX EXXX DIAGNOSTIC MODE NO YES A B Figure 5 120 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE appears on the upper line NO YES will appear on the lower line 4 Press right arrow A to se...

Page 123: ...tivate Function Using Cab Display Module It may be necessary to use the cab display module CDM to change the angle of the attached header rather than using the header tilt controls on the ground speed...

Page 124: ...e NO YES will appear on the lower line 6 Press right arrow A to select YES Press SELECT B 1011802 CXXX EXXX ACTIVATE HDR TILT IN OUT D C B A Figure 5 126 Header Tilt Angle 7 Press SELECT D until ACTIV...

Page 125: ...drower to perform this procedure DANGER Ensure that all bystanders have cleared the area 1022036 CXXX EXXX WINDROWER SETUP NO YES A B Figure 5 127 CDM Programming Buttons 1 Start the engine 2 Press PR...

Page 126: ...Do NOT overspeed the knife drive IMPORTANT Ensure that the knife drive is working properly 9 Release HAZARD button C The knife will stop 10 Press PROGRAM A to exit programming mode or press SELECT E t...

Page 127: ...YES A B Figure 5 132 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE appears on the upper line NO YES will appear on the lower line 4 Press right arrow A to select YES Press SELECT B 10117...

Page 128: ...display module CDM can be used to test the reel drive circuit rather than using the controls on the operator s station IMPORTANT Do NOT overspeed the reel drive Overspeeding can lead to vibration bel...

Page 129: ...Press right arrow A to select YES Press SELECT B ACTIVATE HEADER HT will appear on the upper line 1011790 CXXX EXXX REEL DRV SPD XXXX D 0 P 0 D D B A C E Figure 5 138 Reel Drive 7 Press SELECT E unti...

Page 130: ...wer to follow this procedure The engine must be running to perform this procedure DANGER Ensure that all bystanders have cleared the area 1022036 CXXX EXXX WINDROWER SETUP NO YES A B Figure 5 139 CDM...

Page 131: ...erly 9 Release HAZARD button C The disc drive will stop 10 Press PROGRAM A to exit programming mode or press SELECT to proceed to the next header function option 5 9 8 Testing Double Windrow Attachmen...

Page 132: ...ODE NO YES A B Figure 5 144 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE appears on the upper line NO YES will appear on the lower line 4 Press right arrow A to select YES Press SELECT...

Page 133: ...eader function option 5 9 9 Testing Reel Fore Aft Activate Function Using Cab Display Module The cab display module CDM can be used to test the reel fore aft circuit rather than using the controls on...

Page 134: ...150 Reel Fore Aft 7 Press SELECT D until ACTIVATE REEL F A appears on the upper line FORE AFT will appear on the lower line 8 Ensure that the reel fore aft function is working properly a Press and hol...

Page 135: ...NOSTIC MODE NO YES A B Figure 5 152 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE appears on the upper line NO YES will appear on the lower line 4 Press right arrow A to select YES Press...

Page 136: ...timed purge cycle The CDM will jump to the exit menu if the arrow is released before the end of the timed cycle 1011799 CXXX EXXX PURGE CYCLE STARTED PRESS AND HOLD A Figure 5 155 Hydraulic Purge Cyc...

Page 137: ...function as described refer to the windrower technical manual for adjustment procedures With the ground speed lever GSL in N DETENT position and the steering wheel locked centered the park brakes sho...

Page 138: ...pen the engine compartment hood 7 Pry the steering interlock away from pintle arms A by inserting a wedge or pry bar between one of the interlock channels B and the pintle arm 8 Insert a wooden block...

Page 139: ...ment Refer to the windrower technical manual for adjustment procedures Seat base lock safety check 1007127 C B A Figure 6 5 Operator s Station 17 Ensure the operator s station is NOT locked To unlock...

Page 140: ...drive switch B to the OFF position and then back to the ON position 5 Start the engine and position the GSL in NEUTRAL and N DETENT a Swivel the operator s station but do NOT lock it into position b...

Page 141: ...8 km h 5 mph a Stand up from the operator s seat b The CDM beeps once and displays NO OPERATOR on the lower line c If the CDM does not beep and display this message the operator presence system requi...

Page 142: ...chine should not move after engine start up 1011484 A Figure 6 7 Operator Console 2 Ensure the steering wheel is centered Move ground speed lever GSL A straight out of N DETENT neither forward nor rev...

Page 143: ...that all bystanders have cleared the area 1 Start the engine 1011485 A Figure 6 8 Cab Display Module CDM 2 Move the throttle to the idle position 3 Check the engine speed on the cab display module CDM...

Page 144: ...l gauge icon A for 2 seconds the brightness symbol and backlight function becomes active The fuel gauge icon will reappear if nothing is pressed for 5 seconds 1011486 A B C Figure 6 10 Operator Consol...

Page 145: ...indicates the condition of the battery and alternator To evaluate the reading refer to Table 6 2 page 135 Table 6 2 Battery and Alternator Condition Ignition Engine Reading Indicated Condition ON Runn...

Page 146: ...4 136 Revision A 6 7 Checking Exterior Lights The windrower is equipped with a series of lights on its cab forward and engine forward ends Ensure these lights are functioning PERFORMING OPERATIONAL CH...

Page 147: ...ure 6 12 Exterior Lights Cab Forward 1 Rotate the operator s seat to the cab forward mode 2 Turn field light switch A to the ON position and ensure front field lights B and rear swath lights C are fun...

Page 148: ...E using the switches on the cab display module CDM and check the lights NOTE An optional red tail lighting and marking kit must be installed so that road travel in the cab forward mode complies with r...

Page 149: ...in the auto road light feature The beacon and hazard lights will turn on when this feature is activated and can only be turned off by engaging the header drive This feature will activate when all of t...

Page 150: ...ion A 6 8 Checking Horn The horn is a safety device for notifying other people of the windrower s presence 1005976 A Figure 6 15 Horn Button 1 Push HORN button A and listen for the horn PERFORMING OPE...

Page 151: ...stem for functionality 1029890 A C B Figure 6 16 Interior Lights 1 Switch road and field lights ON and OFF using switch A NOTE Ambient light in roof liner B and interior light C work only when road or...

Page 152: ...air switch C Controls the air source When set to FRESH AIR the booster fan starts and draws filtered outside air into the cab When set to RECIRCULATED the booster fan stops and air inside the cab is...

Page 153: ...eration and maintenance 1000607 A Figure 6 18 Manual Storage Case Manuals are stored in the manual storage case A behind the operator s seat 1011536 Figure 6 19 Manuals and Quick Card 1 Ensure that th...

Page 154: ......

Page 155: ...the cab display module CDM and the seats 2 Locate the bag inside the cab containing the GPS mount kit If you wish to install the kit do so in accordance with the instructions provided in the kit If y...

Page 156: ......

Page 157: ...header boots to the windrower s lift linkage if they are not already installed Header boots are supplied with the header 1029714 A B Figure 8 1 Header Float Linkage IMPORTANT To prevent damage to the...

Page 158: ...boot B onto lift linkage A and reinstall pin C The pin may be installed from either side of the boot 3 Secure pin C with hairpin D 4 Repeat Step 1 page 147 to Step 3 page 148 to install the boot on th...

Page 159: ...Draper Header Hydraulic Center Link without Self Alignment page 154 8 2 1 Attaching D Series or D1 Series Draper Header Hydraulic Center Link with Self Alignment The windrower may be equipped with an...

Page 160: ...k is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup 1000767 A B Figure 8 8 Header Leg and Bo...

Page 161: ...center link A onto the header with the REEL DOWN switch on the GSL until it locks into position hook release B is down 9 Check that center link A is locked onto the header by pressing the REEL UP swi...

Page 162: ...cylinder c Repeat the previous steps for the opposite lift cylinder 1000771 A B C D Figure 8 13 Header Leg 13 Install pin B through the header leg engaging the U bracket in the lift linkage Secure the...

Page 163: ...ure 8 15 Safety Prop Lever 17 Disengage the safety prop by turning lever A downwards until the lever locks into the vertical position 18 Repeat the previous step for the opposite safety prop 1008947 A...

Page 164: ...nment If the windrower is equipped with a hydraulic center link that lacks the self alignment capability the Operator will have to manually attach the hydraulic center link s hook to the header s cent...

Page 165: ...ton A on the ground speed lever GSL to fully retract the header lift cylinders 1000757 A B Figure 8 21 Hydraulic Center Link without Self Alignment Kit 4 Remove pin A from the frame linkage and raise...

Page 166: ...position the center link hook above the header attachment pin HEADER TILT UP A to retract the center link HEADER TILT DOWN B to extend the center link 8 Shut down the engine and remove the key from t...

Page 167: ...th cylinders stop moving b Continue to hold the switch for 3 4 seconds The cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the hydraulic system 1029827 A...

Page 168: ...ase the spring pin 1029712 A B Figure 8 28 Header Float Linkage 17 Remove the clevis pin from storage position B in the linkage and insert it into hole A to engage the float springs Secure it with the...

Page 169: ...nd remove the key from the ignition 1000774 A B Figure 8 31 Header Drive Hoses and Harness 22 Connect header drive hoses A and electrical harness B to the header For instructions refer to the header o...

Page 170: ...hing A Series Auger Header Hydraulic Center Link without Self Alignment page 166 8 3 1 Attaching A Series Auger Header Hydraulic Center Link with Self Alignment The windrower may be equipped with an o...

Page 171: ...osition B and NOT in engaged position A 1008925 A Figure 8 36 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 4 Start the engine and activate HEADER DOWN button A on the gro...

Page 172: ...t be down to enable the self locking mechanism If the release is open up manually push it down after the hook engages the header pin 1029720 A B Figure 8 40 Hydraulic Center Link 8 Adjust the position...

Page 173: ...hold the switch for 3 4 seconds The cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the hydraulic system 1029827 A B Figure 8 42 Safety Prop 13 Engage th...

Page 174: ...ure 8 44 Header Stand 16 Remove the lynch pin from clevis pin A in stand B 17 Hold stand B and remove pin A 18 Move stand B to the storage position by inverting it and relocating it onto the bracket a...

Page 175: ...47 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 22 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 23 Stop the engine and remove the...

Page 176: ...rator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1000778 A B C Figure 8 49 Header Boot 2 Remove hairpin A from clevis pin B and remove the clevis pin from header...

Page 177: ...A from the frame linkage and raise center link B until the hook is above the attachment pin on the header Replace pin A to hold the center link in place IMPORTANT If the center link is too low it may...

Page 178: ...nism If the release is open up manually push it down after the hook engages the header pin 10 Check that center link A is locked onto the header by pulling upward on the rod end of the cylinder 100894...

Page 179: ...towards the header to release and lower safety prop B onto the lift cylinder c Repeat the previous steps for the opposite lift cylinder 1000711 A Figure 8 58 Header Support 15 Install clevis pin A thr...

Page 180: ...lynch pin 1029712 A B Figure 8 60 Header Float Linkage 19 Remove the clevis pin from storage position B in the linkage and insert it into hole A to engage the float springs Secure it with the hairpin...

Page 181: ...press HEADER DOWN switch A on the GSL to fully lower the header 23 Stop the engine and remove the key from the ignition 1000774 A B Figure 8 63 Header Drive Hoses and Harness 24 Connect header drive...

Page 182: ...it is required to operate the header If necessary obtain the following kits and install them in accordance with the instructions supplied with the kits Table 8 1 Rotary Disc Header Bundles R Series Ki...

Page 183: ...at Linkage 4 Remove the float engagement pin from hole A to disengage the float springs and insert the float engagement pin into storage hole B Secure the pin with the lynch pin Repeat this step for t...

Page 184: ...ss REEL UP switch A on the GSL to raise the center link until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower appr...

Page 185: ...hment pin IMPORTANT Hook release B must be down to enable the self locking mechanism If the release is open up manually push it down after the hook engages the header pin 10 Lower center link A onto t...

Page 186: ...safety prop B onto the lift cylinder c Repeat the previous steps for the opposite lift cylinder 1021447 A B Figure 8 75 Header Support 15 Install clevis pin A through the support and the windrower lif...

Page 187: ...ure 8 77 Safety Prop Lever 17 Disengage the safety prop by turning lever A downwards until the lever locks into the vertical position 18 Repeat the previous step for the opposite safety prop 1008947 A...

Page 188: ...er link that lacks the self alignment capability the Operator will have to manually attach the hydraulic center link s hook to the header s center pin DANGER To prevent bodily injury or death from the...

Page 189: ...at engagement pin with a lynch pin Repeat this step for the opposite linkage IMPORTANT To avoid damaging the lift system when lowering the header lift linkages without a header or a weight box attache...

Page 190: ...ader for hookup 1000780 B A Figure 8 85 Header Support 7 Slowly drive the windrower forward until windrower feet A enter header supports B Continue driving slowly forward until the feet engage the sup...

Page 191: ...pulling upward on the rod end of the cylinder 1008946 A Figure 8 88 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 12 Start the engine 13 Press HEADER UP switch A to raise...

Page 192: ...safety prop B onto the lift cylinder c Repeat the previous steps for the opposite lift cylinder 1021447 A B Figure 8 90 Header Support 16 Install clevis pin A through the support and the windrower lif...

Page 193: ...ure 8 92 Safety Prop Lever 18 Disengage the safety prop by turning lever A downwards until the lever locks into the vertical position 19 Repeat the previous step for the opposite safety prop 1008947 A...

Page 194: ...1000774 A B Figure 8 94 Header Drive Hoses and Harness 22 Connect header drive hoses A and electrical harness B to the header For instructions refer to the header operator s manual ATTACHING HEADERS...

Page 195: ...ed with a non self aligning hydraulic center link proceed to 8 5 2 Attaching R2 Series Rotary Disc Header Hydraulic Center Link without Self Alignment page 191 8 5 1 Attaching R2 Series Rotary Disc He...

Page 196: ...t engagement pin from hole A to disengage the float springs Insert the float engagement pin into storage hole B Secure the engagement pin with the lynch pin IMPORTANT To prevent damage to the lift sys...

Page 197: ...IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup 1033875 A B Figure 8 100 Header Support 9 Slowly drive the windrower forward until...

Page 198: ...achment pin IMPORTANT Hook release B must be down to enable the self locking mechanism If the release is open up manually push it down after the hook engages the header pin 12 Lower center link A onto...

Page 199: ...r safety prop c Shut down the engine and remove the key from the ignition 1033872 B A Figure 8 105 Header Support 17 Install clevis pin A through the support and the windrower foot Secure the clevis p...

Page 200: ...107 Safety Prop 21 Disengage the safety prop by turning lever A downwards until the lever locks into vertical position 22 Repeat the previous step for the opposite safety prop 1008947 A Figure 8 108...

Page 201: ...reason 1 Shut down the engine and remove the key from the ignition 1030516 A B C Figure 8 109 Header Support 2 Remove hairpin A from clevis pin B and remove the pin from header support C 3 Repeat the...

Page 202: ...Repeat the previous step for the other float engagement pin 1008925 A Figure 8 112 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 7 Start the engine and activate HEADER DOW...

Page 203: ...feet engage the supports and the header is nudged forward 1008948 A B Figure 8 115 Ground Speed Lever 10 Use the following GSL functions to position the center link hook above the header attachment p...

Page 204: ...cked onto the header by pulling upward on the rod end of the cylinder 14 Start the engine 1008946 A Figure 8 117 Ground Speed Lever 15 Press HEADER UP switch A to raise the header to its maximum heigh...

Page 205: ...r safety prop c Shut down the engine and remove the key from the ignition 1033872 B A Figure 8 119 Header Support 18 Install clevis pin A through the support and the windrower foot Secure the clevis p...

Page 206: ...float engagement pin 1014507 A Figure 8 121 Safety Prop 22 Disengage the safety prop by turning lever A downwards until the lever locks into vertical position 23 Repeat the previous step for the oppos...

Page 207: ...C D Figure 8 124 Windrower Hydraulic Hoses Connected to Header View from Rear of Header 1 Connect the windrower s hydraulic hoses to the header s Refer to the illustrations provided for guidance The c...

Page 208: ...enter link Remove windrower adapter harness A from its storage location on center link B 3 Connect harness A to header harness C 1030514 A B Figure 8 126 Adapter Harness Secured to Center Link NOTE Wh...

Page 209: ...ings on their heads Jam nuts Jam nuts require less torque than nuts used for other purposes When applying torque to finished jam nuts multiply the torque applied to regular nuts by 0 65 to obtain the...

Page 210: ...and Grade G Distorted Thread Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 1 4 20 16 8 18 6 150 165 5 16 18 24 26 18 19 3 8 16 42 46 31 34 7 16 14 67 74 50 55 1 2 13 102 113 76 84...

Page 211: ...5 1 4 1 6 13 14 3 5 0 6 2 2 2 5 20 22 4 0 7 3 3 3 7 29 32 5 0 8 6 7 7 4 59 66 6 1 0 11 4 12 6 101 112 8 1 25 28 30 20 23 10 1 5 55 60 40 45 12 1 75 95 105 70 78 14 2 0 152 168 113 124 16 2 0 236 261...

Page 212: ...32 145 97 108 14 2 0 210 232 156 172 16 2 0 326 360 242 267 20 2 5 637 704 472 521 24 3 0 1101 1217 815 901 1001370 1001370 A Figure 9 8 Bolt Grades Table 9 8 Metric Class 10 9 Bolts and Class 10 Dist...

Page 213: ...1 Check flare A and flare seat B for defects that might cause leakage 2 Align tube C with fitting D and thread nut E onto the fitting without lubrication until contact is made between the flared surf...

Page 214: ...s Hydraulic Fittings Adjustable The standard torque values are provided for adjustable hydraulic fittings If a procedure specifies a different torque value for the same type and size of fitting found...

Page 215: ...in 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168...

Page 216: ...vious defects 2 Check that O ring A is NOT on the threads Adjust O ring A if necessary 3 Apply hydraulic system oil to the O ring 4 Install fitting C into the port until the fitting is hand tight 5 To...

Page 217: ...8 199 220 32 2 1 2 12 332 365 245 269 9 1 7 O Ring Face Seal Hydraulic Fittings The standard torque values are provided for O ring face seal hydraulic fittings If a procedure specifies a different tor...

Page 218: ...16 1 4 25 28 18 21 5 Note12 5 16 6 11 16 3 8 40 44 29 32 8 13 16 1 2 55 61 41 45 10 1 5 8 80 88 59 65 12 1 3 16 3 4 115 127 85 94 14 Note12 7 8 16 1 7 16 1 150 165 111 122 20 1 11 16 1 1 4 205 226 151...

Page 219: ...excess thread conditioner with an appropriate cleaner 6 Assess the final condition of the fitting Pay special attention to the possibility of cracks in the port opening 7 Mark the final position of th...

Page 220: ...er m x 3 2808 foot ft Power kilowatt kW x 1 341 horsepower hp Pressure kilopascal kPa x 0 145 pounds per square inch psi Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non S...

Page 221: ...xidation catalyst DRT Aftertreatment decomposition tube DWA Double Windrow Attachment ECM Engine control module Engine forward Windrower operation with Operator and engine facing in direction of trave...

Page 222: ...its own thread when inserted into a mating part SDD Single draper drive Self Propelled SP Windrower Self propelled machine consisting of a power unit and a header It is designed to cut and lay crops...

Page 223: ...h SAE specs for API class SJ and CH 4 engine oil 65 L 17 2 U S gal Gear lubricant Gearbox SAE 80W 14014 API service class GL 5 Fully synthetic gear lubricant SAE J2360 preferred 2 1 L 2 2 U S qt Gear...

Page 224: ...Global coolant installed at the factory An additive package should contain one of the following coolant mixtures Ethylene glycol or propylene glycol base prediluted 40 60 heavy duty coolant Ethylene g...

Page 225: ...of poor quality or problems exist which are specific to certain operations additives can be used however the engine manufacturer recommends consulting the fuel supplier or engine manufacturer before...

Page 226: ......

Page 227: ...cessary and add fuel 4 7 Checking Fuel Separator page 46 Check gearbox lubricant level 4 9 Checking Gearbox Lubricant Level page 48 Check tension of A C compressor belt 4 11 Checking Air Conditioning...

Page 228: ...Windrower Predelivery Checklist continued Item Reference Check that manuals are in the windrower manual case 6 11 Checking Manuals page 143 Remove plastic coverings from cab interior 7 Performing Fin...

Page 229: ......

Page 230: ...STOMERS M Ma ac cD Do on n c co om m DEALERS P Po or rt ta al l M Ma ac cD Do on n c co om m Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canad...

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