MacDon D65 Assembly Instruction Manual Download Page 52

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214328

Revision A

4.2

Connecting Hydraulics

M150, M200, and M205 windrowers may not come equipped with D Series header and reel hydraulics as
shown below.

NOTE:

Windrowers equipped with D Series hydraulics have four header-drive hoses on the left side and up to five reel-
drive hoses on the right.

Figure 4.24: D Series Hydraulics

A - Header-Drive Hydraulics

B - Reel-Drive Hydraulics

If not already equipped, install optional drive/lift kits as shown in Table

4.1, page 44

. If windrower is equipped,

proceed directly to Step

12, page 46

Table 4.1 Optional Drive/Lift Kits for D Series Header

Windrower

Part Numbers for D Series Draper Header Optional Kits

Reel Drive/Lift

Reel Fore-Aft

Reverser

Coupler

M100

MD #B5577

–

M105

MD #B5577

–

M150

MD #B5577

MD #B4656

–

M155

MD #B5577

MD #B4656

–

M155

MD #B5577

MD #B4656

–

M200

MD #B5577
MD #B4651

MD #B5577

MD #B4656

–

M205

MD #B5491

MD #B5496

MD #B5492

MD #B5497

ATTACHING HEADER TO WINDROWER

Summary of Contents for D65

Page 1: ...D65 Draper Header for Windrowers Unloading and Assembly Instruction North America 214328 Revision A 2018 Model Year Original Instruction The harvesting specialists...

Page 2: ...D65 Draper Header for Windrowers Published June 2017...

Page 3: ...Some sections steps apply to multiple header configurations and sizes Refer to instructions for your specific header Carefully read all the material provided before attempting to unload assemble or u...

Page 4: ...214328 ii Revision A...

Page 5: ...ove lateral movement 3 5 Installing Crop Dividers with Latch Option page 27 Bundles MD B 5426 and MD B 5194 superseded by MD B 5577 4 2 Connecting Hydraulics page 44 Added important note to reposition...

Page 6: ......

Page 7: ...tion 27 3 6 Installing Crop Dividers without Latch Option 28 3 7 Closing Endshield 29 3 8 Installing Crop Divider Rods 30 3 9 Positioning Transport Lights 31 3 10 Installing Options 32 3 11 Adding Tir...

Page 8: ...eal 71 5 12 Leveling Header 73 5 13 Checking and Adjusting Endshields 74 5 14 Lubricating Header 75 5 14 1 Greasing Procedure 75 5 14 2 Lubrication Points 75 5 15 Checking Manuals 80 Chapter 6 Running...

Page 9: ...ANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in dea...

Page 10: ...or goggles Heavy gloves Wet weather gear Respirator or filter mask Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protecti...

Page 11: ...ne function and or safety It may also shorten machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leavi...

Page 12: ...afety signs clean and legible at all times Replace safety signs that are missing or become illegible If original parts on which a safety sign was installed are replaced be sure repair part also bears...

Page 13: ...btain forklift capacity for a load centered at 1220 mm 48 in check with your forklift distributor Figure 2 1 Minimum Lifting Capacity A Load Center of Gravity B Load Center 1220 mm 48 in from Back of...

Page 14: ...own straps chains and wooden blocks WARNING Be sure forks are secure before moving away from load Stand clear when lifting 6 Slowly raise header off trailer deck 7 Back up until unit clears trailer an...

Page 15: ...page 7 2 2 2 Lowering Double Reel Header page 9 2 2 1 Lowering Single Reel Header Reposition header in preparation for assembly and setup as follows Figure 2 4 Single Reel Header 1 Choose an area with...

Page 16: ...Figure 2 5 Lowering Header CAUTION Stand clear when lowering as machine may swing 4 Back up SLOWLY while lowering forks until header is just above ground Refer to the four positions in the illustrati...

Page 17: ...ader so that stand can be lowered Figure 2 7 Header Stand 8 Lower header stand pull pin A lower stand B and releasing pin A to secure stand in place 9 Lower header onto stand NOTE If ground is soft pl...

Page 18: ...e 2 9 Double Reel Shipping Support 3 Attach a chain to shipping support A at center of header IMPORTANT Do NOT lift header at this location This procedure is only for laying machine over into working...

Page 19: ...Figure 2 10 Lowering Header CAUTION Stand clear when lowering as machine may swing 4 Back up SLOWLY while lowering forks until header is just above ground Refer to the four positions in the illustrat...

Page 20: ...hain and move lifting vehicle to rear of header 7 Attach chain to center link anchor on frame tube and raise rear of header so that stand can be lowered Figure 2 12 Header Stand 8 Lower header stand p...

Page 21: ...Header Boots and Shipping Supports 1 Cut straps and remove header boots A from shipping support Set boots aside for reinstallation Figure 2 14 Single Reel 2 Single reel Cut banding A securing reel to...

Page 22: ...and 25 foot Remove two bolts A from top of shipping stand B 6 15 20 and 25 foot Remove one remaining bolt A from bottom of stand Remove shipping stand 7 Repeat for opposite side Figure 2 18 Outer Leg...

Page 23: ...214328 15 Revision A Figure 2 19 Anti Rotation Brace 9 Remove reel anti rotation brace A from between reel and endsheet UNLOADING HEADER...

Page 24: ......

Page 25: ...rwise stated the following procedure applies to single and double reel headers Figure 3 1 Reel Outboard Support Arm 1 Remove two top bolts A on outboard reel arm supports Repeat for opposite side Figu...

Page 26: ...l lift cylinder Figure 3 4 Reel Right Arm 5 Lift reel and remove pins from endsheet and reel arm 6 Align reel lift cylinder mounting holes with lug on endsheet and hole in reel arm 7 Secure cylinder t...

Page 27: ...ft reel so that hole in lift cylinder rod lines up with mounting hole A in reel arm 12 Double reel Attach rod end of cylinder to reel arm with socket head bolt and nut A Access hardware through holes...

Page 28: ...arm 20 Secure cylinder to endsheet and reel arm with clevis pins A and B as shown Insert cotter pin into clevis pin A at OUTBOARD side of reel arm Insert cotter pin into clevis pin B at INBOARD side...

Page 29: ...214328 21 Revision A Figure 3 10 Reel Outboard Arm Support 22 Remove bolts A from reel arm support at endsheet and remove support Repeat at other side ASSEMBLING HEADER...

Page 30: ...ttom Image Double Reel Figure 3 12 Reel Left Arm 23 Remove brace bolts A and tags locking reel fore aft position at outer reel arms IMPORTANT To prevent damaging fore aft cylinders or structure do NOT...

Page 31: ...sion A Figure 3 13 Reel Center Arm Shipping Channel Double Reel Header 24 Double reel Remove remaining three bolts A locking reel fore aft position at center reel arm and remove shipping channel B ASS...

Page 32: ...are Bag Right Reel 3 Remove bag of hardware A from tine bar It contains hardware for cam links and endshields Figure 3 16 Tine Bar Crank and Link 4 Rotate tine tube crank A and position link B so atta...

Page 33: ...from header while maintaining forward pressure to prevent endshield from slipping out of tab C at front of endsheet Figure 3 19 Left Endshield Open IMPORTANT Do NOT force endshield once it has reache...

Page 34: ...To remove crop dividers follow these steps 1 Open endshields Refer to 3 3 Opening Endshield page 25 Figure 3 20 Crop Divider Storage 2 Support crop divider and remove shipping wire at front end A 3 R...

Page 35: ...by inserting lugs A into holes in endsheet 3 Lift forward end of divider until pin B engages and closes latch C 4 Push safety lever D down to lock pin in latch Figure 3 22 Crop Divider Adjustment 5 C...

Page 36: ...to 3 3 Opening Endshield page 25 2 Position crop divider as shown by inserting lugs A into holes B in endsheet Figure 3 24 Crop Divider Installation 3 Lift forward end of crop divider and install bolt...

Page 37: ...towards the header 2 Lift the endshield and engage pin A located on the top of the endsheet frame with the hole in endshield B Figure 3 27 Left Endshield 3 Push in the endshield to engage lower latch...

Page 38: ...ds 1 Remove divider rods from shipping location on header endsheet Figure 3 29 Divider Rod on Crop Divider 2 Position crop divider rod B on tip of crop divider as shown and tighten bolt A 3 Repeat pro...

Page 39: ...ure 3 30 Transport Light 1 Position light A perpendicular to header Light arm should move with normal hand force yet maintain its position If not proceed to next step 2 Loosen jam nut B on light attac...

Page 40: ...214328 32 Revision A 3 10 Installing Options Retrieve kits supplied as options with header and install them according to instructions supplied with each kit ASSEMBLING HEADER...

Page 41: ...indrower Recommended Tire Size Recommended Ballast Level Ground Hills Per Tire liters U S Gal Both Tires kg lb 2 Per Tire liters U S Gal Both Tires kg lb 25 ft and less All 7 5 x 16 10 x 16 16 5 x 16...

Page 42: ......

Page 43: ...e IMPORTANT To prevent damage to lift system when lowering header lift linkages without a header or weight box attached to windrower ensure that float engagement pin is installed in storage location B...

Page 44: ...vis pin C with hairpin D 4 Repeat for opposite lift linkage Figure 4 4 Header Leg 5 Remove hairpins from pins A and remove pins from header legs Figure 4 5 GSL CAUTION Check to be sure all bystanders...

Page 45: ...out Self Alignment Kit page 39 4 1 3 Hydraulic Link with Optional Self Alignment Kit page 42 4 1 1 Mechanical Link The following connection procedure applies to M100 M105 M150 and M155 windrowers with...

Page 46: ...and 9 Install pin A through header leg engaging U bracket in header leg Repeat for opposite side of header 10 Raise header stand B to storage position by pulling pin C and lifting stand into uppermost...

Page 47: ...re applies to M155E4 M200 and M205 windrowers with non self aligning hydraulic center links This center link configuration is optional for M105 M150 and M155 windrowers WARNING To avoid bodily injury...

Page 48: ...rod end B of link cylinder A until hook engages pin on header and is locked IMPORTANT Hook release must be down to enable self locking mechanism If release is up open manually push it down after hook...

Page 49: ...n C to secure stand in place Figure 4 17 Float Springs Engaged 13 Remove pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin and repeat for opposi...

Page 50: ...and header tilt switches C on GSL until hook A is above header attachment pin IMPORTANT Hook release D must be down to enable self locking mechanism If release is open up manually push it down after...

Page 51: ...C to secure stand in place Figure 4 22 Float Springs Engaged 10 Remove pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin and repeat for opposit...

Page 52: ...cs 1 If not already equipped install optional drive lift kits as shown in Table 4 1 page 44 If windrower is equipped proceed directly to Step 12 page 46 Table 4 1 Optional Drive Lift Kits for D Series...

Page 53: ...windrower around hose support on header Figure 4 26 Header Receptacles A Electrical Connector B Knife Drive C Case Drain Double Knife D Draper Drive E Return 6 Push each hose connector onto receptacle...

Page 54: ...is positioned so that top bolt A is midway in slot and lower bolt B is in forward hole Loosen bolts and adjust as required Connect reel drive hydraulics A as follows Figure 4 29 Reel Drive Hydraulics...

Page 55: ...windrower and position onto header receptacle 16 Push handle B to engage pins on connector 17 Push handle away from hoses until lock button C snaps out CAUTION Check to be sure all bystanders have cl...

Page 56: ......

Page 57: ...mpleted Checklist should be retained either by Operator or Dealer 5 1 Checking and Adjusting Skid Shoes If optional skid shoes are installed check position and adjust if necessary WARNING To avoid bod...

Page 58: ...214328 50 Revision A Figure 5 2 Outer Skid Shoe PERFORMING PREDELIVERY CHECKS...

Page 59: ...inflation pressure If necessary adjust pressure according to following table Table 5 1 Tire Inflation Pressure Size Load Range Pressure ST205 75 R15 D 448 kPa 65 psi E 552 kPa 80 psi IMPORTANT Do NOT...

Page 60: ...owing procedure to ensure that transport and stabilizer wheel bolts are correctly torqued Figure 5 3 Bolt Tightening Sequence 1 Check wheel bolt torque is 110 120 Nm 80 90 lbf ft Refer to bolt tighten...

Page 61: ...ormal operation Failure to do so can result in damage to knife drive box 2 Check position of plug A and breather B at knife drive box The breather MUST be repositioned to location B to prevent oil los...

Page 62: ...deflect 18 mm 3 4 in If necessary adjust tension as per the following steps IMPORTANT To prolong belt and drive life do NOT over tighten belt Figure 5 7 Knife Drive Left Shown Right Opposite 4 Loosen...

Page 63: ...own Right Opposite 1 Open endshield s Refer to 3 3 Opening Endshield page 25 2 Apply a force of 27 N 6 lbf to timing belt at midspan A Belt should deflect 13 mm 1 2 in If necessary adjust belt tension...

Page 64: ...to hole A in idler bracket 5 Pry downward until a force of 27 N 6 lbf deflects timing belt 13 mm 1 2 in at midspan as per 2 page 55 Figure 5 11 Knife Drive 6 Tighten nuts A on idler mounting bracket 7...

Page 65: ...gine and remove key before making adjustments to machine 2 Shut down windrower and remove key from ignition 3 Manually stroke knife to locate section A under hold down B 4 At standard guard locations...

Page 66: ...er adjustments it may be necessary to loosen nuts C turn adjuster bolt B and then retighten nuts 4 Check clearance again and adjust as required Adjusting Hold Down at Double Knife Center Pointed Guard...

Page 67: ...re 5 17 Standard Stub Sheet Metal Hold Down 1 Shut down windrower and remove key from ignition 2 Manually stroke knife to locate section under hold down A 3 Standard guard At standard guard locations...

Page 68: ...unexpected startup of machine always stop engine and remove key before making adjustments to machine 1 Shut down windrower and remove key from ignition Forged hold down Figure 5 19 Normal Stub Guard...

Page 69: ...wer front of hold down Clearance should be 0 1 0 6 mm 0 004 0 024 in 11 Increase clearance by turning bolt C counterclockwise to raise front of hold down NOTE For larger adjustments it may be necessar...

Page 70: ...reel arm indicator decal 3 Stop engine and remove key from ignition 4 Manually rotate reel to position a tine tube above cutterbar 5 Measure clearance A between reel tine tube and endsheet at both en...

Page 71: ...5 24 Double Reel Center Support Arm 9 Loosen bolts A on braces B at center support arm 10 Move forward end of reel support arm C laterally as required to center reel 11 Tighten bolts A and torque to...

Page 72: ...eader Width X 3 mm 1 8 in at Reel Ends Single Reel Double Reel 15 ft 20 mm 3 4 in 20 ft 20 mm 3 4 in 25 ft 25 mm 1 in 30 ft 45 mm 1 3 4 in 20 mm 3 4 in 35 ft 60 mm 2 3 8 in 20 mm 3 4 in 40 ft 20 mm 3...

Page 73: ...e and lock the cam disc 5 Repeat the above procedure for the opposite reel IMPORTANT Ensure the cam is secured into position before operating the machine 5 9 2 Measuring Reel Clearance DANGER To avoid...

Page 74: ...set to provide more clearance at center of reel than at ends to compensate for reel flexing Figure 5 31 Reel Clearance 6 Check clearance X between B and C Depending on reel fore aft position minimum...

Page 75: ...decrease clearance c Tighten bolt A d Repeat at opposite side Figure 5 33 Double Reel Center Arm 2 Double Reel Adjust center arm lift cylinder link A to set clearance at center of reel as follows NOT...

Page 76: ...be just enough to prevent slipping and to keep draper from sagging below cutterbar Figure 5 34 Tension Adjuster Left Shown Right Opposite 1 Check that white bar A is approximately halfway in window N...

Page 77: ...er 3 Check that draper guide rubber track on underside of draper is properly engaged in groove A of drive roller Figure 5 36 Idler Roller Typical Both Ends of Roller 4 Check that idler roller A is bet...

Page 78: ...r is about halfway in window 6 If draper is too loose turn adjuster bolt A clockwise to tighten draper The white indicator bar B will move inboard in direction of arrow E to indicate that draper is ti...

Page 79: ...e and remove key before making adjustments to machine 1 Lower header to working position Stop engine and remove key from ignition 2 Check that clearance A between draper B and cutterbar C is 0 3 mm 1...

Page 80: ...6 994 39 1 8 20 ft F 354 13 15 16 1662 65 7 16 25 ft G 354 13 15 16 1392 54 13 16 2427 95 9 16 30 ft G 354 13 15 16 1773 69 13 16 3191 125 5 8 35 ft H 354 13 15 16 1550 61 2747 108 3 16 3949 155 7 16...

Page 81: ...ent 1 If header is not level check pressure of windrower s tires to ensure they are properly inflated refer to your windrower s operator s manual 2 If header is still not level adjust windrower linkag...

Page 82: ...8 5 16 63 145 4 3 16 89 165 0 NOTE If endshield gap is correct skip to next procedure If adjustment is required follow these steps Figure 5 41 Endshield Adjustment 2 Open endshield Refer to 3 3 Openi...

Page 83: ...until grease overflows fitting except where noted 4 Leave excess grease on fitting to keep out dirt 5 Replace any loose or broken fittings immediately 6 Remove and thoroughly clean any fitting that wi...

Page 84: ...ion A Figure 5 43 Lubrication Points A Reel Shaft Right Bearing 1 Place B Reel Center Bearing 1 Place Double Reel C Reel Universal 1 Place Double Reel D Reel Shaft Left Bearing 1 Place PERFORMING PRED...

Page 85: ...extended lubrication cross and bearing kit Stop greasing when greasing becomes difficult or if U joint stops taking grease OVER GREASING WILL DAMAGE THE U JOINT Six to eight pumps is sufficient at fi...

Page 86: ...per Cross Auger and Double Knife Timed Drive A Upper Cross Auger U Joint B Upper Cross Auger Bearing C Upper Cross Auger 1 Place D Knife Drive Bearing Both Sides E Knife Drive Shaft Both Sides 15 Pump...

Page 87: ...bilizer Wheels A Rear Wheel Axle B Rear Wheel Axle3 C Wheel Bearings 4 Places D Front Wheel Pivot 1 Place E Frame Wheel Pivot 1 Place Both Sides PERFORMING PREDELIVERY CHECKS 3 If a grease fitting is...

Page 88: ...1 Open left endshield and remove cable tie on manual case Figure 5 47 D65 Manuals 2 Confirm that case contains following manuals D65 Draper Header for Self Propelled Windrowers Operator s Manual D65 D...

Page 89: ...rake and remove key To run up the header follow these steps 1 Start windrower and run header slowly for 5 minutes watching and listening FROM THE OPERATOR S SEAT for binding or interfering parts NOTE...

Page 90: ...ndrower and remove key 7 Perform post run up check as listed on the Predelivery Checklist Refer to yellow sheet Predelivery Checklist page 99 attached to this instruction 6 1 Performing Post Run Up Ad...

Page 91: ...A business card should slide easily through gap If not adjust gap by loosening bolt and tapping knifehead A with a hammer Retighten bolt Figure 6 4 Guard Tips Upward Adjustment 4 Adjust guard alignmen...

Page 92: ......

Page 93: ...to regular nuts by f 0 65 Self tapping screws Standard torque is to be used not to be used on critical or structurally important joints 7 1 1 SAE Bolt Torque Specifications Torque values shown in fol...

Page 94: ...2 105 116 77 86 5 8 11 144 160 107 118 3 4 10 259 286 192 212 7 8 9 413 456 306 338 1 8 619 684 459 507 Figure 7 3 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 7 3 SAE Grade 8 Bolt and Gra...

Page 95: ...8 11 299 330 221 345 3 4 10 531 587 393 435 7 8 9 855 945 633 700 1 8 1165 1288 863 954 7 1 2 Metric Bolt Specifications Figure 7 5 Bolt Grades Table 7 5 Metric Class 8 8 Bolts and Class 9 Free Spinni...

Page 96: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 7 7 Bolt Grades Table 7 7 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal Si...

Page 97: ...105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 7 1 3 Metric Bolt Specifications Bolting into...

Page 98: ...with other wrench to torque shown 5 Assess final condition of connection Table 7 10 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value4 Flats from Finger Tight FFFT Nm lbf f...

Page 99: ...far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A Figure 7 12 Hydraulic Fitting 5 Install fitting B into port until back up wash...

Page 100: ...3 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 14...

Page 101: ...7 12 page 93 6 Check final condition of fitting Table 7 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value6 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 1...

Page 102: ...que fittings according to values in Table 7 13 page 94 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches whe...

Page 103: ...or typically 45 or 90 is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignmen...

Page 104: ...ure megapascals MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meters Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton me...

Page 105: ...exagon drive also known as an Allen key and various other synonyms hp Horsepower ISC Intermediate Speed Control JIC Joint Industrial Council A standards body that developed standard sizing and shape f...

Page 106: ...s N or pounds lb TFFT Turns from finger tight Torque The product of a force X lever arm length usually measured in Newton meters Nm or foot pounds lbf ft Torque angle A tightening procedure where fitt...

Page 107: ...ing Wheel Bolt Torque page 52 Check knife drive box breather position 5 4 Checking Knife Drive Box page 53 Check knife drive box lube level 5 4 Checking Knife Drive Box page 53 Check knife drive belt...

Page 108: ...ockwise on right side double knife only Check lights are functional Check reel lift cylinders extend fully Confirm reel movement tilt fore and aft Post run up check Stop engine 6 1 Performing Post Run...

Page 109: ......

Page 110: ...Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 MacDon Brasil Agribusiness Ltda Rua Gr Nicco 113 sala 202 B 02 Mossungu Curitiba Paran CEP 81200 200 Brasil t 55 41 2101 1713 f 55 41 2101 1699 L...

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