background image

 

 

3. 

Unscrew the Powder Cup (4) from the Spray Gun (2) and fill with up to two inches of 

coating powder (not supplied). See photo below, left.  

 

a.  Turn the cup open side up, and place on a clean piece of paper.  
b.  Put on a pair of disposal vinyl gloves.  
c.  Open the powder coating container, and using a funnel as a guide, pour 

the powder into the Powder Cup.  

 

d.  Turn the spray gun upside down and screw the cup back into the spray gun.  

 

e.  Reseal powder container.  

 

 

 

Regulating Screw (7)

 

 

 

Scatter Tip (21, 22, or 24)

 

 

 

 

 

 

Quick Adapter (10)

 

  

 

 

 

 

 

 

 

Trigger (6)

 

  

 

 

Conductor Pole (25)

 

 

 

 

 

   

 

 

 

 

1/4 ”Air Hose

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

Disposable Moisture

 

 

 

 

 

 

 

  

  

  

 

 

 

 

Separator (9)

 

 

 

 

Powder Cup (4)

 

 

Pressure Reducer

 

 

 

 

 

Valve (8)

 

 

 

 

 

 

 

 
 

4. 

Attach the Quick Adapter (10) to the Disposable Moisture Separator (9).  

 
5. 

Connect a 1/4 inch air hose (not supplied) to the Quick Adapter (10).  

 
6. 

Screw in the desired Scatter Tip (21, 22, or 24) to the Conductor Pole (25).  

 
7. 

Attach the Ground Clip (15) to the metal object being coated.  

 

Securely attach the Ground Clip to an area which is not being coated.This connection 

is absolutely necessary to draw the electrically charged (power) particles to the metal 

object.  

 

 

 

 

 

 

 

 
 

Power Switch (14)

 

 
 

Place Foot Switch (16) on 

the floor near the workpiece

 

 

 

 

 

 

 

 

 

 

 

 

 

Ground Clip to Workpiece

 

 

High Voltage Wire (27) to

 

 

Spray Gun (2)

 

 

8. 

Press the Control Box Power Switch (14) to the ON (I) position.  

 

9. 

Turn on the compressor and adjust its air pressure regulator to between 10 and 30 
PSI pressure. Minor pressure changes can be made with the Pressure Reducer Valve  
(8) during operation.  

Summary of Contents for TPOWDR-001

Page 1: ...POWDER COATING SYSTEM ASSEMBLY AND OPERATING INSTRUCTIONS Please read this manual BEFORE using this item ...

Page 2: ...e to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTION Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Ke...

Page 3: ...unded power cord and grounded power supply system 9 Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 10 When operating a power tool outside use an outdoor extension cord marked W A o...

Page 4: ...at cannot be controlled with the Power Switch is dangerous and must be replaced 20 Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 21 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of un...

Page 5: ... its electrical outlet before performing any inspection maintenance or cleaning procedures 7 Never leave the Powder Coating System unattended while running Turn power off if you have to leave the Powder Coating System 8 Before each use check all nuts bolts and screws for tightness Vibration during mixing may cause these to loosen 9 Keep extension cord off the ground and away from water 10 Always c...

Page 6: ...he plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools with Three Prong Plugs The Powder Coating System comes with a 3 prong grounded plug 1 Tools marked with Grounding Required have a three wire cord and three prong gro...

Page 7: ...ational Electrical Code See Figure B above 6 Double insulated tools may be used in either of the 220 volt outlets shown in the following illustration See Figure B above EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension...

Page 8: ...UM WIRE GAUGE FOR EXTENSIONCORDS 220 VOLT NAMEPLATE AMPERES EXTENSION CORD LENGTH At Full Load 25 50 75 100 150 Feet Feet Feet Feet Feet 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 16 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 Based on limiting the line voltage drop to five volts at 150 of the rated amperes SYMBOLOGY Table B UNPACKING When un...

Page 9: ...for use when powder spraying 5 Have a pair of vinyl gloves for use when handling the power and sprayed objects 6 Use ANSI approved eye safety glasses 7 If using an extension cord it must have a ground prong 8 Setup a dedicated electric oven not included with adequate ventilation for curing the coated objects with a temperature capability from 300 to 500 degrees F WARNING Never use a gas oven the f...

Page 10: ...ttach the Quick Adapter 10 to the Disposable Moisture Separator 9 5 Connect a 1 4 inch air hose not supplied to the Quick Adapter 10 6 Screw in the desired Scatter Tip 21 22 or 24 to the Conductor Pole 25 7 Attach the Ground Clip 15 to the metal object being coated Securely attach the Ground Clip to an area which is not being coated This connection is absolutely necessary to draw the electrically ...

Page 11: ... charged Discharge Conductor Pole 25 tip to ground before touching or you could be shocked 13 Touch the Conductor Pole 25 to the Ground Clip 15 to discharge any residual electricity 14 Wipe the Scatter Tip off with a clean cloth 15 Place the activated charcoal respirator over your face mouth and hose WARNING The fumes produced during curing are hazardous to your health Do not breathe Always use a ...

Page 12: ...ator 9 7 Poor disbursement can be caused by low air pressure Adjust the air pressure or replace the Disposable Moisture Separator The Cup should have at least one inch of powder during coating 8 Use automotive paint remover to remove a cured coating MAINTENANCE Cleaning the Powder Coating System 1 Wear disposable vinyl gloves 2 Unplug the Power Cord 19 from the electrical outlet 3 Discharge the Co...

Page 13: ...vailable individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TOTHE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PAR...

Page 14: ...13 ASSEMBLY DRAWING ...

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