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Effective PTO Drive Shaft Maintenance

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Summary of Contents for Meteor 108

Page 1: ...Owners Manual Parts List for 97D 108 Double Auger Snowblower M K Martin Enterprise 3950 Steffler Rd Elmira Ont N3B 2Z3 519 tel 664 2752 fax 664 3695 E mail sales mkmartin ca Snowblowers rev 12 1 ...

Page 2: ...ation 5 Assembly Information 6 Operation 7 Main Parts 8 Chute Rotator 9 Gearbox Parts 10 Comer T 80 540 RPM PTO 11 Comer T 90 540 RPM PTO 12 1000 RPM Reduction Gearbox 13 Comer T 80 1000 RPM PTO 14 Canimex general PTO Instructions and care 15 Maintenance Lubrication Storage Notes PTO identification 16 Bolt Torque 1 ...

Page 3: ...pany s liability shall be limited exclusively to replacing or repairing without charge at it s factory or elsewhere at it s discretion any material or workmanship defects which becomes apparent within one year from the date of purchase The company will have no liability for damages of any kind The buyer by the acceptance of the equipment will assume all liability for any damages which may result f...

Page 4: ...in this book Caution Indicates a potentially hazardous situation that may result injury Warning Indicates a potentially hazardous situation that could result in serious injury or death Danger Indicates a hazardous situation that needs to be avoided It is you the operator that needs to be aware of these dangers If you have any questions not answered in this manual please contact your dealer or M K ...

Page 5: ...fety instructions with all users annually This equipment should not be operated by children or those unfamiliar with the operation of the Meteor Blower Do not allow persons to operate this machine until they have read this manual and or were instructed by a qualified person Do not paint over remove or deface any safety signs or warning decals on the Meteor Blower Observe all safety signs and pract...

Page 6: ...Part canada2x2 A Decal is Located on both sides B Decal is located on the cross shaft shield C Decal is located on the PTO shield D Decal is located on the front of fan E Decal is Manufacture s brand and is located on the main frame A B C D E Part meteor17 5 ...

Page 7: ...hold the Plastic ring on the blower and place the base of the chute on top of the plastic ring Note Plastic Ring can be lightly coated with grease at this time Take two 5 8 bolts and drop them down through the chute clamp turn the clamp upside down while holding the bolts in the holes place a 5 8 wave washer on the bolts then a 5 8 bearing and finish off with a second 5 8 wave washer Turn the clam...

Page 8: ...is mounted with 4 5 16 bolts as shown When installing the hydraulic elbows turn them in not more than 4 rounds then tighten the jamnut to secure the elbow in the direction that you want the hoses to go as shown The relief valve is factory preset to 900 PSI Route the hoses and tie them to the top A frame support away from moving equipment Ensure that the hoses do not get too tight or rub on the fra...

Page 9: ... the surfaces and slide the shaft together to be sure that it slides freely 6 Make sure the plastic shield is free to rotate on the shaft before installing on the machine 7 Reinstall the PTO on the blower and fasten it to the tractor pushing the spring loaded pin in and sliding the yoke onto the tractor spline until the pin snaps into place 8 Next lift the 3PH arms to the highest point determine t...

Page 10: ...ve is gravel then you may want to shorten the top 3PH link to tilt the blower back so it will not dig into the loose gravel In colder climates where the bare ground is frozen during most of the winter the blower can be adjusted to scrape the snow off the frozen drive after freeze up In areas where the gravel is not frozen most of the time we have skid shoes available to bolt on the end plates to r...

Page 11: ...rate this equipment until such information has been reviewed annually review this information before the season start up Make these reviews of SAFETY and OPERATION annually as a standard practice for all your equipment We feel that an untrained operator is unqualified to operate this machine A sign off sheet is provided for your record keeping to show that all personnel who will be working with th...

Page 12: ...97D 108 Parts 11 ...

Page 13: ...w lw n OL 4 OL 4 19 Flangett 519 1081174 2 519 1081174 2 20 Bearing Insert 519 1081175 1 519 1081175 1 21 Bolts 5 8 x 1 1 4 c w lw OL 8 OL 8 22 Idler Sprocket 519 1082029 1 519 1082029 1 23 Flat Washer 3 4 OL 2 OL 2 24 Idler Spacer 519 1081028 1 519 1081028 1 25 Clamp Plate 519 1081026 1 519 1081026 1 26 Bolt 3 4x2 c w lw n OL 1 OL 1 27 Bolt 3 4x4 1 2 c w lw n OL 1 OL 1 28 Auger Drive Chain 519 10...

Page 14: ...71702 10 53 3 Hole Clamp 519 108116209 1 519 108116209 1 54 Anti Friction Ring 519 1081161 1 519 1081161 1 55 Bolt 5 8x2 c w ln OL 5 Ol 5 56 2 Hole Clamp 519 108116309 1 519 108116309 1 57 Plow Bolt 5 8x2 c w n OL 10 OL 11 58 Cutting Edge 783 100 804 1 783 100 904 1 59 Owner s Manual Tube DJA70111 1 DJA70111 1 60 RH 1 4x1 screw c w ln OL 2 OL 2 Options Hydraulic Chute Rotator See Page 13 1000 RPM ...

Page 15: ...5id 519 2 4 Crossover Relief Valve 519 511705 1 5 Socket Head Cap Screw 5 16x1 1 2 OL 4 6 Small Gear 519 511706 1 7 Right Shield 519 108170709 1 8 Left Shield 519 108170809 1 9 Elbow 519 9515 10 6 2 10 Hose 519 871709 2 11 Hexbolt 3 8x1 c w lw OL 4 12 Hexbolt 1 2 20x2 UNF c w n lw OL 2 13 Hexbolt 5 16x1 1 2 c w lw OL 2 14 Hexbolt 5 16x1 c w n lw Ol 2 14 ...

Page 16: ... Gear Z21 M7 14 519 0 279 6000 00 1 11 Gasket 519 0 248 7200 00 1 12 Gear Z21 M7 14 519 0 279 5000 00 1 13 Bearing 30209 519 8 0 9 00125 2 14 Shaft 1 Z20 519 0 279 2000 00 1 15 Extension AC 519 0 279 1301 00 1 16 Bearing 30209 519 8 0 9 00143 1 17 Oil Seal 52x85x10 519 8 7 3 01096 1 18 Shim 65 3 519 0 252 7500 00 2 19 Spring Washer 519 8 3 8 00065 1 20 Locknut M40x1 5 519 8 2 5 00064 1 21 Shim 45 ...

Page 17: ...Comer T80 540 RPM PTO Note This PTO has 1 3 8 6 tooth yoke on one end and 1 3 4 20 tooth yoke on other end Cross Bearing is 35mm or approx 1 3 8 dia 16 ...

Page 18: ... 1 52 Sliding Sleeve Collar 151 016 486 1 53 Spring 180 116 487 1 54 Fixed Sleeve 180 016 483 1 55 Ball 1 2 dia 190 000 078 3 56 Yoke 151 018 423 1 71 Yoke for hub 151 018 023 1 72 Ball 5 16 dia 190 000 023 24 73 Bolt and Nut M12x1 25x75 165 000 598 2 74 Hub 1 3 4 20 T 151 018 162 1 75 Bolt and Nut M12x65 cl8 8 165 000 512 1 76 Grease Fitting M10x1 190 000 021 1 90 U Joint for Outer Tube 121 028 7...

Page 19: ...Comer T90 540 RPM PTO Note This PTO has 1 3 8 6 tooth yoke on one end and 1 3 4 20 tooth yoke on other end Cross Bearing is 41mm or approx 1 5 8 dia 18 ...

Page 20: ...0 451 1 52 Sliding Sleeve Collar 151 016 486 1 53 Spring 180 016 487 1 54 Fixed Sleeve Collar 180 016 483 1 55 Ball 1 2 dia 190 000 078 3 71 Yoke for Hub 151 019 136 1 72 Ball 5 6 dia 190 000 023 24 73 Bolt and Nut M16x2x80 165 000 576 2 74 Hub 1 3 4 20T 151 019 139 1 75 Bolt and Nut M12x65 cl8 8 165 000 512 1 76 Grease Fitting M10x1 190 000 021 1 90 U Joint Outer Tube 121 029 572 10 1 91 U Joint ...

Page 21: ...Oil Seal 45x65x8 519 1084059 1 11 Bolt 5 16 18 unc x 4 OL 10 12 Nut Lockwasher 5 6 18 unc OL 10 13 Key 1 2x1 2x2x1 2 519 1084060 1 14 Input Cover without hole 519 1084061 1 15 O Ring AS 248 519 1084062 2 16 Key 5 8 sq x 2 hardened 519 1084063 1 17 Output Shaft 1 20 spline 519 1084064 1 18 Oil Seal 60x80x10 519 1084065 2 19 Casing without Plug 519 1084066 1 20 90 str elbow OL 1 21 Air Breather 519 ...

Page 22: ...Comer T80 1000 RPM PTO Note This PTO has 1 3 8 21 tooth yoke on one end and 1 3 4 20 tooth yoke on other end Cross Bearing is 35mm or approx 1 3 8 dia 21 ...

Page 23: ...51 1 52 Sliding sleeve collar 151 016 486 1 53 Spring 180 016 487 1 54 Fixed sleeve 180 016 483 1 55 Ball 1 2 dia 190 000 078 3 71 Yoke for hub B35 151 018 023 1 72 Ball 5 16 dia 190 000 023 24 73 Bolt Nut M16x2x80 165 000 576 2 74 Hub B35 57xM12 1 3 4 151 018 162 1 75 Bolt Nut M12x1 5x65 cl8 8 165 000 512 1 76 Grease fitting M10x1 190 000 021 1 90 U Joint for outer tube 121 028 786 10 1 91 U Join...

Page 24: ...PTO Installation Instructions for Snowblower 23 ...

Page 25: ... very high too large angles at PTO universal joints will result and the life of the universal joints will be shortened dramatically P T O Shaft angles PTO shafts are made to transmit power with angle at universal joints However these angles should be kept to a minimum Larger angles shorten the life of PTO Take for example a snowblower sold for a tractor horse power of 60 75 HP which would be attac...

Page 26: ...onal gearbox is also available that can be mounted on the existing snowblower gearbox which increases the input shaft height reducing the angle at PTO joints This Gearbox has an input speed of 1000RPM wich greatly increases PTO capacity Non Equal Angles at PTO Joints Equal Angles At PTO Joints To Avoid Recommended Angles at each end of PTO A popular habit is to change snowblower angle in order to ...

Page 27: ...pacity to shock load These shafts cannot be broken under normal loads However undesirable objects may enter the fan and either bend or break the gearbox shaft It is understood that the gearbox cannot be built to resist every possable overload and consequently gearbox fan shafts will not be replaced under warranty Therefore the user of the snowblower must be very careful Maximum length of PTO shaft...

Page 28: ...Effective PTO Drive Shaft Maintenance 27 ...

Page 29: ... shafts may have a locking collar Damages Causes and corrective actions will still be similar Avoidable Damage Possible Causes Corrective Actions Deformed Yoke Excessive shaft length Axial load too high Excessive working angle and torque Shorten shaft length cut both telescopic tubes as well as shield remove burrs Replace defective yokes Clean and grease telescopic tubes Replace both tubes if nece...

Page 30: ...lity between shaft and working conditions Carefully follow greasing instructions Replace defective cross bearings Note Cross bearings must be greased every 8 working hours Avoidable Damages Possible Causes Corrective Actions Telescopic tube failure or twisting Excessive torque or shock load Short tube engagement overlap Use appropriate safety device Change to a larger PTO size Replace the PTO driv...

Page 31: ...allow for maximum angularity Replace defective parts Guard cone damaged Guard cone in contact with implement or tractor Excessive angularity Eliminate interference between guard cone and any part of implement or tractor Avoid excessive angles Replace damaged guard cone Guard tubes damaged deformed and split at one side Guards are in contact with tractor or implement Guard tube overlap too short or...

Page 32: ... 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20 27 33 45 45 63 7 16 30 41 53 72 75 100 1 2 45 61 80 110 115 155 5 8 95 128 160 215 220 305 3 4 165 225 290 390 400 540 1 225 345 630 850 970 1320 Allen head cap screws are similar to SAE 8 quality These torques are for a reference only Not all these sizes and grades are necessarily used in this machine Bolts that are used as a pivot or hinge have to be use...

Page 33: ...s By using too much grease you will push the seals off the bearing PTO Shaft grease every 10 hours Pull apart and apply grease to he sliding members Grease the yoke bearings at this time as well Auger Chain apply oil on a regular basis especially after using the snowblower Storing the Meteor Snowblower in the off season At the end of the season lubricate the Bearings PTO shaft and Auger chain befo...

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