M/A-Com Orion Installation Manual Download Page 19 | Manualshive

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(19B802554, Sh.1, Rev. 23)

Figure 13: USA Front Mount Standard Accessory Cable 19B802554P1

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Summary of Contents for Orion

Page 1: ...Installation Manual LBI 38901T Orion Mobile Radio...

Page 2: ...service marks of their respective holders This manual is published by M A COM Inc without any warranty Improvements and changes to this manual necessitated by typographical errors inaccuracies of curr...

Page 3: ...ont Mount And Final Hook Up 37 Radio Remote Mount and Final Hook Up 38 Cassette Mounting EURO Only 40 STEP 5 INSTALL OPTIONS AND ACCESSORIES 44 Speaker D2LS1F 44 Microphone Hanger and or Hookswitch Mo...

Page 4: ...wing programming cables o TQ3377 19B802554P15 Shop Programming Cable requires TQ3370 o TQ3409 CA101288V15 Shop Programming Cable does not require TQ3370 o TQ3410 CA101287V1 Field Programming Cable doe...

Page 5: ...red to the equipment during shipment file a claim with the carrier immediately Orion Mobile radio unit Microphone D2MC3Z Speaker D2LS1H Power Cable D2CE1V or D2CF9A Control Cable D2CE1Y Front Mount Br...

Page 6: ...Figure 3 Option Cables 6...

Page 7: ...the Orion mobile radio This manual provides information on both the existing cable offerings and the replacement cables The following cables are impacted CA101288V2 will replace 19B802554P2 CA101288V4...

Page 8: ...The field programming cables shown in Figure 5 are ONLY compatible with the following accessory cables CA101288V2 CA101288V4 CA101288V10 CA101287V2 Keyloading Interface Programming Interface Cable CA...

Page 9: ...Extended Option Cable D2ZN1R Accessory Kit Remote Mount Motorcycle with no Option Cable D2ZN1S Accessory Kit Remote Mount Euro Motorcycle with Extended Option Cable D2ZN1T Accessory Kit Remote Mount E...

Page 10: ...Radio Euro Remote Mount Radio D2MA3R Mounting Bracket Kit Remote Mount Radio D2MA5G Mounting Bracket Kit Motorcycle CU Microphone Hanger included D2MA5H Mounting Bracket Kit Motorcycle Radio Case D2MA...

Page 11: ...located throughout the United States Experienced service centers can provide a proper radio installation and make any required final adjustments Figure 6 Typical Installation Remote Mount Shown WARNI...

Page 12: ...far the mounting screws will extend below the mounting surface before installing If pilot holes must be drilled remove all metal shavings from drilling holes before installing screws Vehicles Powered...

Page 13: ...keep wiring away from electronic computer modules other electronic modules and ignition circuits In addition try to utilize existing holes in the firewall trunk wall and the channels above or beneath...

Page 14: ...der must be attached to the yellow sense lead along with the ring terminal as follows 1 Cut the yellow sense lead approximately 6 12 from the end to be connected to the power source 2 Strip the insula...

Page 15: ...nal be measured with a voltmeter to ensure it shuts off goes to zero volts during engine cranking CAUTION Certain problems may be encountered when accessory equipment is connected to the ignition or a...

Page 16: ...V2 Extended Option Accessory Cable has a pigtail P5 at P1 that provides easy access to the front of the radio for programming keyloading and mobile data NOTE The EURO ORCC is the opposite gender from...

Page 17: ...Figure 9 Front Mount Basic Accessory Interconnections EURO Models Only Figure 10 Front Mount Extended Option Accessory Interconnections using 19B802554P2 USA Models Only 17...

Page 18: ...or Programming Keyloading Mobile Data Figure 11 Front Mount Extended Option Accessory Interconnections using CA101288V2 USA Models Only Figure 12 Front Mount Extended Option Accessory Interconnections...

Page 19: ...19B802554 Sh 1 Rev 23 Figure 13 USA Front Mount Standard Accessory Cable 19B802554P1 19...

Page 20: ...19B802554 Sh 9 Rev 23 Figure 14 EURO Front Mount Standard Accessory Cable 19B802554P11 20...

Page 21: ...19B802554 Sh 2 Rev 23 Figure 15 USA Front Mount Extended Option Accessory Cable 19B802554P2 21...

Page 22: ...Figure 16 Front Mount Extended Option Accessory Cable CA101288V2 22...

Page 23: ...19B802554 Sh 10 Rev 23 Figure 17 EURO Front Mount Extended Option Accessory Cable 19B802554P12 23...

Page 24: ...obile data The Extended Option accessory cable is the same as the basic accessory cable but has an Extended Option plug P4 NOTE The EURO ORCC is the opposite gender from the USA ORCC Interconnect diag...

Page 25: ...e Mount Basic Accessory Interconnections USA Models Only Figure 19 Remote Mount Basic Accessory Interconnections EURO Models Only Figure 20 Remote Mount Extended Option Accessory Interconnections USA...

Page 26: ...r Programming Keyloading Mobile Data Figure 21 Remote Mount Extended Option Accessory Interconnections using CA101288V4 USA Models Only Figure 22 Remote Mount Extended Option Accessory Interconnection...

Page 27: ...19B802554 Sh 5 Rev 23 Figure 23 Remote Mount Standard Accessory Cable 19B802554P6 27...

Page 28: ...19B802554 Sh 6 Rev 23 Figure 24 Remote Mount Extended Option Accessory Cable 19B802554P7 28...

Page 29: ...19B802554 Sh 3 Rev 23 Figure 25 USA Remote Control Cable 19B802554P3 29...

Page 30: ...19B802554 Sh 4 Rev 23 Figure 26 USA Remote Extended Option Control Cable 19B802554P4 30...

Page 31: ...Figure 27 Remote Extended Option Control Cable CA101288V4 31...

Page 32: ...19B802554 Sh 11 Rev 23 Figure 28 EURO Extended Options Remote Control Cable 19B802554P13 32...

Page 33: ...19B802554 Sh 12 Rev 23 Figure 29 EURO Extended Options Remote Control Cable 19B802554P14 33...

Page 34: ...rackets Pigtail Bracket The Pigtail Bracket mounts the DB15 connector for easier user access The DB15 connector facilitates radio programming and keyloading by the customer without the need to dismant...

Page 35: ...sher from the side of the Control Unit bracket where the Pigtail installation is desired Retain the hardware for Step 4 3 Align the single hole at the end of the Pigtail Bracket with the holes in the...

Page 36: ...de the Orion into the transceiver bracket 3 Slide the pigtail mounting bracket between the Orion radio casting and the transceiver bracket right or left 4 Place the plastic spacer glide you removed in...

Page 37: ...o into mounting bracket and secure using four M4 x 10 mm hex head screws M4 flat washers and M4 lock washers supplied using the No 20 Torx Driver 4 Connect antenna coaxial cable to antenna connector T...

Page 38: ...e connections 2 Mount bracket using four 1 4 14 x 3 4 sheet metal screws Use 1 4 14 x 1 if needed The bracket can be mounted so that it is either above or below the radio as convenient 3 Slide the rad...

Page 39: ...the option connector OPT on control unit Then connect the speaker to connector P2 and accessory connector P3 to any options hookswitch etc If connector P3 is not used insulate and tie back to main ca...

Page 40: ...assembly in the mounting location Secure the cables with the sheet metal screws and retaining straps provided 2 Secure the back of the cassette assembly using the mounting stud located at the back of...

Page 41: ...the ignition sense leads as described in previous sections See Figure 38 7 Connect the speaker cable connector P2 to the speaker and the basic accessory connector P3 to the following options if used s...

Page 42: ...wed Insert radio into cassette mount opening and slide in until some spring resistance is felt Holding the handle move the radio gently from side to side until the unit locates the necessary connector...

Page 43: ...19C852366 Sh 2 Rev 2 Figure 38 Cassette Assembly Schematic Diagram 43...

Page 44: ...the speaker as shown in Figure 39 2 To connect the speaker to the accessory cable refer to the applicable installation procedures Microphone Hanger and or Hookswitch Mounting The microphone hanger or...

Page 45: ...al failure to enable Siren or Light functions via control head which can be temporarily resolved by either power cycling the radio or turning the car ignition off and then on again Occasional re activ...

Page 46: ...apter RIA a PC board in the back half of the unit To access these jumpers the RIA must be removed from the control unit as follows 1 Disassemble the Orion control unit using steps given in LBI 38909 p...

Page 47: ...the Dual Control Unit configuration MUST BE PROGRAMMED PRIOR to final installation STEP 1 PRE INSTALLATION PROGRAMMING In order to provide each control unit with the proper identification code the ra...

Page 48: ...Figure 40 Step A Programming Diagram for Front Mount Dual Control Unit 48...

Page 49: ...th the following control configurations NETWORK OPTIONS Dual Control Enable Audio Mode Active Switching Mode Independent Siren Light Controller Unit A Siren Light Connection Unit A Speaker Disable Mul...

Page 50: ...Figure 41 Step B Programming Diagram Front Mount Dual Control 50...

Page 51: ...ith the following control configurations NETWORK OPTIONS Dual Control Enable Audio Mode Active Switching Mode Independent Siren Light Controller Unit A Siren Light Connection Unit A Speaker Disable Mu...

Page 52: ...Figure 42 Step A Programming Diagram Remote Mount Dual Control 52...

Page 53: ...ith the following control configurations NETWORK OPTIONS Dual Control Enable Audio Mode Active Switching Mode Independent Siren Light Controller Unit A Siren Light Connection Unit A Speaker Disable Mu...

Page 54: ...Figure 43 Step B Programming Diagram Remote Mount Dual Control 54...

Page 55: ...ten jackscrews 4 Connect the Remote Mount Accessory cable 19B802554P6 to the Auxiliary Control Unit 5 A yellow Ignition Sense lead is provided on the Dual Control Cable and the Front Mount Accessory c...

Page 56: ...kers connector to the Accessory cables P2 See Figure 44 and Figure 45 11 For each relay Connect a 18 AWG black wire between the relay Pin 85 and Accessory cable P3 1 labeled OUT2 on the schematic diag...

Page 57: ...Figure 44 Dual Control Unit Front Mount Installation Configuration using 19B802554P1 or P2 57...

Page 58: ...he radio unit and Auxiliary Control unit Be sure to locate the P2 P3 connector assembly at the radio unit 3 After installing the radio unit in the normal fashion connect the dual control cable connect...

Page 59: ...m the following steps to install parallel audio speakers 1 Use the two 8 speakers part number 19A149590P12 in place of the two 4 speakers part number LS 102824V1 2 Hardwire each speaker directly witho...

Page 60: ...18 AWG red wire to the relay Pin 86 Cut the lead to length and connect the other end to the 1 amp fuse holder supplied Use crimp on connectors supplied Connect the other side of the 1 amp fuse holder...

Page 61: ...Figure 47 Dual Control Unit Remote Mount Installation Configuration using CA101288V4 61...

Page 62: ...19B802554 Sh 7 Rev 23 Figure 48 Remote Mount Dual Control Cable 19B802554P9 62...

Page 63: ...radio unit and a Slave radio unit In the front mount configuration the control unit is mounted to the master radio unit In the remote mount configuration both radio units are installed separate from t...

Page 64: ...Help For field programming setup the Slaver radio unit for programming as shown in Figure 50 THE MASTER RADIO MUST BE DISCONNECTED Program the Slave radio unit with the control configurations shown in...

Page 65: ...Figure 49 MASTER Radio Field Programming Configuration Dual Radio 65...

Page 66: ...Figure 50 SLAVE Radio Field Programming Configuration Dual Radio 66...

Page 67: ...radio unit mounting hardware connect the Dual Radio cable connector P3 to the Master radio unit Tighten the two jackscrews on P3 Next connect the accessory cable 19B802554P1 19B802554P2 or CA101288V2...

Page 68: ...re 51 Orion Dual Radio Front Mount Installation Configuration Provides access for Programming Keyloading Mobile Data A B Optional Extension Cable for Remote Dual Radio CA101288V30 provides access flex...

Page 69: ...4 or CA101288V4 between Control Head and Master radio locations After installing Control Head connect remote control cable connector P2 to Control Head 4 Connect IGN A lead if option is desired Be sur...

Page 70: ...02554P3 or 19B802554P4 P1 R C C C Figure 53 Orion Dual Radio Remote Mount Installation Configuration Provides access for Programming Keyloading Mobile Data A B Optional Extension Cable for Remote Dual...

Page 71: ...19B802554 Sh 8 Rev 23 Figure 55 Dual Radio Control Cable 19B802554P10 71...

Page 72: ...Figure 56 Dual Radio Control Cable CA101288V10 72...

Page 73: ...Figure 57 Programming Interface Cable CA101287V1 73...

Page 74: ...V10 and the Male RJ 45 to the Keyloader 2 Turn on power of radio to be keyloaded from the control unit 3 Access the KEYLOAD function via the radio s menu This enables the radio to accept the loading o...

Page 75: ...or to the Keyloader 2 Select the radio to be keyloaded from the control unit by accessing the RADIO function via the radio s menu Toggle to the radio to be keyloaded 3 Access the KEYLOAD function via...

Page 76: ...Figure 60 Shop Programming Cable CA101288V15 76...

Page 77: ...Figure 61 Extension Cable for Dual Remote Radio CA101288V30 77...

Page 78: ...ance and product support TAC is your point of contact when you need technical questions answered For more information about technical assistance services contact your sales representative or call the...

Page 79: ...79 NOTES...

Page 80: ...M A COM Wireless Systems 221 Jefferson Ridge Parkway Lynchburg Virginia 24501 Outside USA 434 385 2400 Toll Free 800 528 7711 www macom wireless com Printed in U S A...

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