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JO-PC1 Base Controller Mounting and Wiring Guide

Updated: January 16, 2012

Part Number JO-PC1 rev 1

Mounting

Removing and Replacing the Cover

 

6

Figure 1

JO-PC1 controller and accessory mounting details

Removing and Replacing the Cover

You must remove the JO-PC1 cover to connect the battery (new unit) or to replace the battery, and to install any 
option boards. The cover snaps onto the base with four plastic tabs (two on each end).

To remove the cover, press in the four tabs on both ends of the unit, and lift the cover off. Se

Figure 2

.

       

Mounting on DIN Rail

Removing from DIN Rail

JO-34

JO-34

JO-34

7.13” (181 mm)

6.38” (162 mm)

10.35” (263 mm)

13.58” (345 mm)

20.0” (508 mm)

4.1”

(104 mm)

2.05” (52 mm)

NOTE: If installing JO-16 
modules, the JO-34 
module installs at the 

end

 of the chain.

JO-PC1

JO-PC1

JO-PC1

Install DIN rail End Clip

(Stop Clip) at both ends 
of final assembly.

DIN rail 

End Clip

DIN Rail 

End Clip

Up to two (2) 
T-IO-16 modules 
are supported.

JO-16

JO-16

JO-16

Summary of Contents for JENEsysONE JO-PC1

Page 1: ...overed in separate documents See sections Related Documentation page 4 and About Expansion Options page 8 These are the main topics included in this document Preparation page 2 Precautions page 3 Mounting page 5 Board Layout page 7 About Expansion Options page 8 Wiring Details page 10 Grounding page 10 Power Wiring page 11 Communications Wiring page 11 RS 485 Biasing page 13 Power Wiring page 11 U...

Page 2: ...g the following items A grounding wire with quick disconnect 0 187 female connector Material and Tools Required The following supplies and tools may be required for installation DIN rail type NS35 7 5 35mm x 7 5mm and DIN rail end clips stop clips recommended for any installation Note Length of DIN rail is determined by the number of optional DIN mounted options See Figure 1 on page 6 for more det...

Page 3: ...s to prevent personal injury or equipment damage Warning Disconnect power before installation or servicing to prevent electrical shock or equipment damage Make all connections in accordance with national and local electrical codes Use copper conductors only To reduce the risk of fire or electrical shock install in a controlled environment relatively free of contaminants This device is only intende...

Page 4: ...lations WEEE for the collection and recycling of all waste electrical and electronic equipment It is no longer allowable to simply throw away such equipment Instead these products must enter the recycling process To properly dispose of this product please take it to a local recycling center If a local recycling center cannot be found please return it to one of these offices Related Documentation F...

Page 5: ...ount the JO PC1 in any orientation It it not necessary to remove the cover before mounting Mounting on a 35mm wide DIN rail is recommended The controller s base has a molded DIN rail slot and locking clip as do both types of I O expansion modules Mounting on a DIN rail ensures accurate alignment of connectors between all modules If DIN rail mounting is impractical you can use screws in mounting ta...

Page 6: ...ps onto the base with four plastic tabs two on each end To remove the cover press in the four tabs on both ends of the unit and lift the cover off See Figure 2 Mounting on DIN Rail Removing from DIN Rail JO 34 JO 34 JO 34 7 13 181 mm 6 38 162 mm 10 35 263 mm 13 58 345 mm 20 0 508 mm 4 1 104 mm 2 05 52 mm NOTE If installing JO 16 modules the JO 34 module installs at the end of the chain JO PC1 JO P...

Page 7: ...C1 controller with cover removed For a side view of communications ports and other features see Figure 5 on page 12 Figure 3 JO PC1 controller board layout details Cover Tabs 2 each end Press Tabs In Cover lifted away BATTERY Option Slot 2 Option Slot 1 Battery Bracket on top of option cards if any Option Slot Connectors Status LEDs visible with cover on Secondary Ethernet RJ 45 LAN2 top board RS ...

Page 8: ...ption cards may be installed If one LON option it operates as LON1 regardless of slot If two LON options LON1 is Option slot 1 LON2 is Option slot 2 JENE PC MODEM 56Kbps Auto dial Auto answer Modem with one RJ 11 connector for phone line Note Not supported if JENE PC GPRS modem option is also installed Maximum of one Does not have own UART Must be installed in Option slot 1 where it operates as CO...

Page 9: ... If they do not the connector is not properly aligned Press until the option card is completely seated Step 6 Place the custom end plate that came with the option card over the connector s of the option card Step 7 Plug the battery connector plug into the battery connector on the controller s base board Step 8 Set the battery and bracket assembly back over the option card slots with the mounting h...

Page 10: ...iring guide for any additional details 5 If IO accessory modules are installed connect the I O wiring Refer to the appropriate mounting and wiring guide for complete details 6 Connect the backup battery to the JO PC1 battery connector and apply power to the unit See Power Up and Initial Checkout page 17 Grounding An earth ground spade lug 0 187 is provided on the base of the JO PC1 and JO 34 I O m...

Page 11: ...o not ground either side of the transformer s 24V secondary Power consumption depends on installed accessories and option boards and may vary from JO PC1 with JO 34 module alone approximately 8 5 VA AC or 8 5 W DC JO PC1 with JO 34 2 additional JO 16 modules plus option cards up to 20 VA AC or 20 W DC As shown in Figure 4 the JO 34 s 2 position power connector is located at the lower corner of the...

Page 12: ...s the primary port Serial There are two serial ports on the JO PC1 base unit Each has a UART capable of operation up to 115 200 baud At the bottom of the board see Figure 5 the left port is an RS 232 port using a DB 9 plug male connector To the right of this is a two wire with shield RS 485 port using a screw terminal connector plug Note A green receive LED and yellow transmit LED are provided for...

Page 13: ...f two pin jumpers that can be shorted with jumper blocks to provide biasing As shipped from the factory these pins are not shorted thus the RS 485 port is unbiased Note See Need for RS 485 Bias before following the Adding RS 485 Bias procedure In many cases the default unbiased RS 485 port is preferred Need for RS 485 Bias Note A full discussion of communications line termination is beyond the sco...

Page 14: ... shorter style jumper blocks Otherwise tall blocks interfere when reseating the NPM board Only units shipped after mid 2011 may include the jumper shorting blocks positioned on one pin only of both 2 pin jumpers See Figure 7 on page 16 Earlier units have only the four bare jumper pins To add biasing you must power off the controller and remove some assemblies including metal shield NPM board to ac...

Page 15: ... pry up from the top hole vented side first then push out the other side to slip the port holes past the port edges Then lift the shield up and away Note Be mindful of the side clips on the controller s two Ethernet ports Step 5 Use a 1 4 7mm nutdriver to unscrew the four metal standoffs and set them aside Step 6 Carefully pry up the NPM board noting that the two row 50 pin connector is on the opt...

Page 16: ...place the NPM board back onto the 50 pin connector with its corner mounting holes aligned on the four lower standoffs Press down on the connector to fully seat the NPM board See Figure 6 on page 15 Step 2 Refasten the four metal hex standoffs hand tightening with a 1 4 7mm nutdriver Step 3 Replace the shield back onto the unit To do this carefully ease it over the port side first then spring it do...

Page 17: ...d below option slot 2 area as shown in Figure 8 Figure 8 NiMH backup battery connector on JO PC1 controller base board The connector is keyed you cannot insert it incorrectly The red positive connection should be the furthest from the two 30 pin option board connectors For more battery details see About the Battery page 18 Apply Power Apply power to the JO PC1 by sliding the 20 pin connector into ...

Page 18: ... outage the battery is charged again as necessary The power and battery circuitry is monitored by a station running on the JACE via the PowerMonitorService Station alarms are generated whenever primary power is lost or if the battery is uncharged or unable to hold a sufficient charge The battery should be replaced approximately every three years or more often if the unit is in a high temperature e...

Page 19: ...nical support Warning During boot up the heartbeat LED blinks in a 90 on 10 off pattern Do not remove power during this time or any attached I O module may be damaged and require return to factory Status The STATUS LED is located to the right of the heartbeat BEAT LED and is green This LED provides a CPU machine status check and should remain lit whenever the JO PC1 is powered If the STATUS LED do...

Page 20: ...he battery to last approximately one year The NiMH battery in the JO PC1 controller is fully discharged when factory shipped Additionally NiMH batteries lose charge over time if not kept trickle charged for more details see About the Battery page 18 Therefore even a new unit or replacement battery will require up to 18 hours of powered operation before it can provide reliable backup power is at fu...

Page 21: ...New Replacement Units Non replaceable Parts Other than the parts listed in the replacement parts sections there are no serviceable components on the base assembly Memory Any addition modification or replacement of memory components requires software configuration and is not a field upgrade For additional information on modifying the memory capacity of the JO PC1 consult your regional Tridium offic...

Page 22: ... back up the controller s configuration to your PC Step 2 Remove power to the controller The unit should power down automatically Wait for all LEDs to remain off Note If IO accessory modules are installed and any I O points have voltage turn the devices off or disconnect power to them Step 3 Note positions of all communications and other wiring cables going to the JO PC1 as well as all installed a...

Page 23: ...ount any removed accessory modules being careful to replace in the same order using the same DIN rail location and or screws Secure all accessory modules as done previously Step 11 Reconnect earth ground wires to the controller s grounding lug and any installed accessory modules Step 12 Reconnect any Ethernet serial modem and I O connectors to the controller and any installed accessory modules Ste...

Page 24: ...d modification of this equipment may result in the revocation of the owner s authority to continue its operation Canadian Department of Communications DOC This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Cet appareil numerique de la classe A respecte toutes les exigencies du Reglement sur le material broilleur du Canada Declaration of...

Page 25: ... Lynxspring Inc Manufacturer s Address 1210 NE Windsor Drive Lee s Summit Missouri 64086 United States of America Manufacturer s Representative Terry Swope President Lynxspring Inc Product Model Number JO PC1 JO 16 JO 34 JENE PC LONCARD JENE PC SRAM Type of Equipment Electrical Equipment for Measurement Control and Laboratory Use EMC Standards Applied Standard Description Criteria Met EN 61326 1 2...

Page 26: ...3 50mm 4 00 101 6mm 0 170 Dia 4 32mm 2 50 63 50mm 3 25 82 55mm JO PC1 Tip If mounting accessory modules future removal replacement of the controller is simplified if you do not install screws in the accessory module side tabs of the controller see above JO PC1 3 25 82 55mm JO 16 JO 16 Distance between center of tabs from one unit to another unit 3 48 88 55mm Accessory module side tabs 6 719 170 66...

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