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LVO Manufacturing, Inc.

LVO Manufacturing, Inc.

LVO Manufacturing, Inc.

LVO Manufacturing, Inc.    

                  

                  

                  

                  

808 N. 2

nd

 Avenue E., P.O. Box 188 

                                Rock Rapids, IA 51246 
                                        

www.lvomfg.com 

 

                                              (712) 472-3734 

1-800-346-5749         Fax (712) 472-2203 

__________________________________________________________________________________________________________________________________________________________________

 

12 

 

Step 8:

  With the power on, the wash and rinse heating systems should be checked.  The rinse tank 

should take 5 to 10 minutes to reach 200°F and the wash should take approximately 40 to 45 
minutes to reach 160°F.  The times will vary depending on the temperature of the incoming 
water.  

Note:

  The rinse manifold gauge measures the temperature of the rinse water just 

before it enters the machine.  Therefore, this temperature reading is only accurate while the 
machine is rinsing. 

 
 

If the machine is not reaching temperature, check to make sure that all the breakers in the 
control panel are in the “ON” position.  If the wash tank is gas heated, make certain the main 
gas valve is open.  During initial start-up, gas machines may have to be turned on and off 
several times to bleed the air out of the gas lines.  Wait about a minute after turning the 
machine off before turning it back on.  If the machine still does not appear to be heating up 
properly, call LVO Manufacturing at 1-800-346-5749. 

 

Step 9:

  Set the rinse pressure by changing the pressure adjustment valve located on the top of the 

machine.  The pressure should be set at 20 psi on the rinse gauge 

while the machine is 

rinsing.

  Variations in building water pressure may require the pressure to be increased or 

decreased from its factory setting. 

 

Step 10: 

Machines are equipped with an 

Auto Fill

 and have a timer in the electrical panel that 

controls the fill valve.  Adjust the timer so that the machine fills to the overflow tube (or 
until water just begins to run out of the machine’s drain) when the 

Auto Fill

 button is 

pressed. 

 

Step 11: 

If the machine is equipped with the fan option (see Step 6 in the Installation Instructions for 
a description of the fan option) verify that it is running correctly during the wash and at the 
end of the cycle.  If necessary, adjust fan speed so that excess steam from around the door is 
removed during wash cycle when machine is loaded.  NOTE: Do not set fan speed too high, 
as this may remove too much heat from the machine, which may result in excessive 
temperature drop. 

 

Step 12: 

Replace all covers and peel off the plastic protective coating, tape, etc. from the machine that 
may have been used to prepare the machine for shipping. 

Summary of Contents for PT25

Page 1: ...LVO Manufacturing Inc PT25 Pan Washer Owner s Manual...

Page 2: ...Day Air shipping charges for parts with the exception of excessively large or heavy items covered on warranty if the machine is not operational LVO Manufacturing Inc reserves the right to make change...

Page 3: ...able of Contents 3 PT25 Specifications 4 Electrical Data 5 Warnings Cautions 6 Introduction 7 Installation Instructions 8 Startup Procedures 11 Sequence of Operation 13 Operation of Machine 14 Prevent...

Page 4: ...lon rinse tank OR steam coil in a 10 gallon rinse tank Recirculating Steam Only Full Load Amps 208 Volt 230 Volt 460 Volt Electric 79 1 71 5 36 8 Gas Injected Steam 54 1 48 9 25 5 Recirculating Steam...

Page 5: ...9 kW 25 0 22 6 11 3 Rinse Heater one 9 kW 25 0 22 6 11 3 Total Running Current 79 1 71 5 36 8 Electrical Data for models FL14 PT14 FL25 PT25 Gas or Injected Steam 208 Volt 230 Volt 460 Volt Pump Motor...

Page 6: ...ne Installation Code 2 Instructions should also be posted in a prominent location describing what to do in the event that the smell of gas is detected in the vicinity of the machine This information c...

Page 7: ...thorough cleaning The machine is equipped with a heating element in the rinse tank to boost the rinse water to a sanitizing 180 F at the inlet to the machine A rinse tank heated with recirculated ste...

Page 8: ...the washer is uncrated remove the banding that holds the door weight stationary on the back of the machine This will allow the door to open Inside you will find the accessories for the machine Among t...

Page 9: ...into the flange on the top of the machine before the ductwork is installed The longer 12 adaptor should be placed between the machine and the fan with the shorter 3 adaptor placed into the discharge s...

Page 10: ...hook up and final adjustments of the burners This is necessary to insure proper inlet and manifold pressure for the gas machines see spec page for gas pressure settings Verify the type of gas supply t...

Page 11: ...e machine has a door switch and will not operate with the door partially open Step 4 With the machine full of water and with the door closed press the start button and let the machine go through a com...

Page 12: ...fter turning the machine off before turning it back on If the machine still does not appear to be heating up properly call LVO Manufacturing at 1 800 346 5749 Step 9 Set the rinse pressure by changing...

Page 13: ...mber indicator light comes on Wash and rinse temp controls are energized Temp controls energize wash and rinse heating systems Door safety switch is energized Stop and Start buttons are energized Star...

Page 14: ...ated on the drawings later in this manual 7 Once the machine has reached the recommended temperatures detergent should be added to the wash water Detergent should be used according to the recommendati...

Page 15: ...f the wash cycle the red light will stay on and the 20 sec rest will begin The rest period allows the wash water and suds to drain from the pans After the rest cycle the rinse cycle begins During the...

Page 16: ...m off in the sink 4 Spray down the inside of the machine 5 Brush off the heating element electric models and anywhere that doesn t come clean from spraying with the hose Note On electric models brushi...

Page 17: ...Rinse lights are working Check if pump pressure during wash cycle is within recommended range 45 60 psi Check if rinse pressure is approximately 20 psi Note This must be checked during rinse cycle for...

Page 18: ...ng wash nozzles Replace nozzles or wash arm Wash temperature too low Thermostat set too low Adjust wash thermostat Wash element blown Replace wash heating element Rinse temperature too low Thermostat...

Page 19: ...gas valve are in the OPEN position 5 Reset ignition control try again To reset control a Turn On Off switch to Off position b Wait one minute turn switch to On position 6 If above steps do not light...

Page 20: ...is turned to the on position Is the wash tank filled with water water visible above scrap trays Is there incoming 3 phase power at the control panel Is there power on the primary side of the transform...

Page 21: ...______________________________________________________________________________________ 21 Does the wash light illuminate when the start button is pushed Is the pump circuit breaker tripped in the cont...

Page 22: ...5 Miscellaneous Parts Part Number Description 517 5001 Adjustable Leg 517 5004 Utensil Basket 103 2009 Pump Screen 135 2002 Scrap Tray 105 2011 Button Guard Assembly 135 2008 Rinse Tank Electric Heat...

Page 23: ...Threaded 509 5220 Wash Rinse Element 9 kW 208 Volt Clamp 509 5221 Wash Rinse Element 9 kW 230 Volt Clamp 509 5224 Wash Rinse Element 9 kW 460 Volt Clamp 507 5007 2 Sanitary Clamp Gasket for Heaters 50...

Page 24: ...510 5092 Pump Motor Shaft Sleeve Berkeley Pump 510 5094 Extension Bracket Gasket Berkeley Pump 510 5252 10 Hp Pump Impeller Franklin Pump 510 5260 Pump Seal Kit Franklin Pump 510 5265 Pump Motor Shaft...

Page 25: ...Indicator Light 511 5270 Start Push Button 511 5269 Stop Push Button 511 5271 Auto Fill Push Button 511 5274 Clear Button Cover 511 5314 24 VAC Logic Controller 511 5256 Fan Speed Control 511 5179 24...

Page 26: ...e E 6 STEAM VENT A PUMP PRESSURE GAUGE B WASH WATER TEMP GAUGE C RINSE MANIFOLD TEMP GAUGE D RINSE TANK TEMP GAUGE E RINSE PRESSURE GAUGE F DOOR HANDLE G RINSE CYCLE LIGHT H WASH CYCLE LIGHT I STOP BU...

Page 27: ...hone 712 472 3734 Rock Rapids IA 51246 LVO Manufacturing Inc 808 N 2nd Ave E Note Height with door open 105 1 4 Door opening width 39 1 2 Door opening height 29 1 4 Front View 83 3 4 6 Steam Vent Top...

Page 28: ...9 3 4 22 5 3 4 58 1 4 11 47 1 4 Note Height with door open 105 1 4 Door opening width 39 1 2 Door opening height 29 1 4 Ga Name Informative PT25 Gas 136 1100 1 No Mat Scale 1 24 4 30 2012 C Woiwood F...

Page 29: ...lled on old style doors with three holes LVO Manufacturing Inc 808 N 2nd Ave E Rock Rapids IA 561246 Phone 712 472 3734 Mat Ga Finish Rev Scale Name No C Wiowood 10 27 2010 1 10 Pan Washers Door Weigh...

Page 30: ...If necessary for extremely soiled pans place a pan in every other slot Informative Bun Pan Rack Pan Washers Phone 712 472 3734 Mat Ga Finish Rev Scale Name No C Wiowood 3 24 2011 1 4 LVO Manufacturin...

Page 31: ...4 Mat Ga Finish Rev Scale Name No C Woiwood 4 21 2010 1 4 LVO Manufacturing Inc 808 N 2nd Ave E Rock Rapids IA 561246 112 2101P Insert pans as shown so bottom wash arms spray inside of pans If necessa...

Page 32: ...E THIS HOLDDOWN RACK IS NOT TO BE USED AS A SHELF TO SUPPORT HEAVY ITEMS LVO Manufacturing Inc 808 N 2nd Ave E Rock Rapids IA 561246 Phone 712 472 3734 Mat Ga Finish Rev Scale Name No Marlin E 03 12 9...

Page 33: ...9 I10 I11 I12 Q8 DISTRIBUTION LINE N BREAKER RINSE HEAT BREAKER WASH HEAT RINSE HEATER 9KW WASH HEATER 9KW LOW WATER CUTOFF 1 4 WASH SELECTOR LT MED HVY RINSE CONTACTOR HIGH LIMIT HIGH LIMIT WASH CONT...

Page 34: ...R 9KW LOW WATER CUTOFF 1 4 WASH SELECTOR LT MED HVY RINSE CONTACTOR HIGH LIMIT 115V FAN MOTOR 208 230 460 0 24V C FUSE FAN RELAY FAN CONTROL SPEED H W WASH TEMP CONTROL IGNITION MODULE HIGH LIMIT 25V...

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