Lutz-Jesco EASYZON 100 Dd Operating Instructions Manual Download Page 23

Configuration menu

23

© Lutz-Jesco GmbH 2020
Subject to technical changes.
200922

BA-62010-01-V01

Chlorine Dioxide System 

EASYZON Dd

Operating Instructions

9 Configuration menu

This chapter describes the various configuration menus allowing to fully 
configure the machine.

These menus can be accessed to by means of the function keys F1 to F4 
placed under the LCD display. The home page shows the four keys below, 
whose functions are described in the next sections:

Change

Bleed

Adjust

Menu

9.1  Change

In this menu level, the operator can enter the operation parameters of the 
current 

Operation Mode

. Access to this function is also granted when 

the machine is ON. If no key is pressed for more than 15 seconds, the 
screen automatically goes back to the home page. Choose between 

Ma-

nual operation

 and 

Automatic operation

.

è 

Press key 

Enter

 to enter the edit mode; press key 

up/down

 to 

set the new value, then confirm it with 

Enter

.

9.2  Bleed

This function allows the operator to bleed the pumps when an accidental 
deactivation of the pumps occurs or after the reagent boxes have been 
replaced.

Perform the following working steps:

1. 

Turn off the machine.

2. 

Open the manual vent placed on the dosing head of the pump.

3. 

Press 

START

.

The pumps will pulse at their max. frequency and for the number of 
strokes shown under field 

Max. Pulse No

4. 

When the pump is activated again, close the vent to dose again the 
reagent into the reactor. 

After the flow sensor on the reagent line has detected at least 10 
consecutive passages of the dosed flow, the electronic control unit 
stops the operation of that pump. When both sensors have detected 
the correct passage of the reagents, this phase is terminated. This 
phase can also end when the set max. pulse no. has been attained 
or by pressing key 

STOP

. The max. pulse no. default value is 100, 

its setting range is 10 – 500.

ü 

Pump bleeded.

9.3  Calibration

Access to this function is only granted when the machine is OFF. 

The following options are available:

Manual pump calibration

Automatic pump calibration

Dioxide probe calibration

Chlorite probe calibration

è 

Press key 

up

 or 

down

 to scroll the various options; to enter the 

option required press key 

Enter

.

9.3.1  Manual calibration of the pumps

è 

Press key 

up

 or 

down

 to scroll the various parameters; press key 

Enter

 to enter the 

Edit

 mode, press key 

up

 or 

down

 to edit the 

field or the description, then press 

Enter

 again to confirm.

In this menu, the operator can execute the manual calibration of the 
pumps by means of two graduated cylinders (mounted on versions..DP/1) 
from where the dosing pumps can aspirate the fluid. 

Perform the following working steps:

1. 

Set the max. number of pulses (default value 100).

2. 

Press key 

START

The machine will produce the max. number of pulses set

3. 

Enter the 

Acid Total Volume

 and 

Chlorite Total Volume

 values 

resulting as the difference between the initial value and the final va-
lue of the graduated cylinders.

The volumes per pulse will be automatically calculated and 
displayed in the first two parameters of the page.

ü 

Manually calibrated.

If the sequence is aborted with the key 

STOP

 or if the operator leaves the 

page without entering the new total volumes, the electronic control unit 
will keep the previously calculated values.

Should the volumes per pulse calculated deviate from each other by a 
percentage value higher than the one set by the manufacturer, the previ-
ous values remain unchanged.

Should the volumes per pulse calculated deviate from each other by a 
percentage value lower than the max. value set by the manufacturer, the 
calibration is accepted and the electronic control unit adjusts the working 
frequency of the dosing pumps in order to equal the dosed volumes of 
both reagents.

9.3.2  Automatic calibration of the pumps

(as option)

Unlike the manual calibration operation, the automatic calibration is per-
formed in a “semi-automatic” mode by means of the two calibration cy-
linders placed on the machine (version ..DP/2). Each cylinder integrates 
two sensors that can read the volume aspirated by the pump. 

Perform the following working steps:

1. 

If the cylinders are not full, fill both. 

1. 

Press 

START

 to start the calibration. Otherwise the message 

Fill 

the calibration cells and press

 

START!

 is displayed.

The pumps start at their max. frequency aspirating the volume 
contained in the cylinder. At the end of this operation, the 

Volume 

per Pulse

 value is automatically calculated. If the calibration is 

aborted before it is completed, the reagents volume values remain 
unchanged.

ü 

Automatically calibrated.

Summary of Contents for EASYZON 100 Dd

Page 1: ...10 01 V01 Read the operating manual The user is responsible for installation and operation related mistakes Chlorine Dioxide System EASYZON Dd Operating Instructions 62003001_3 Hauptansicht EASYZON Dd...

Page 2: ......

Page 3: ...allation location 17 7 3 Mechanical installation 17 7 4 Pre dilution circuit 17 7 5 Additional connections 17 7 6 Hydraulic installation 18 7 7 Electrical installation 19 7 8 Power cables 20 7 9 Groun...

Page 4: ...follow this instruction may lead to death or severe injuries CAUTION Refers to a potentially hazardous situation Failure to follow this instruction may lead to minor injury or damage to property NOTE...

Page 5: ...ra tory organs and skin Prevent the uncontrolled development and re lease of chlorine dioxide gas by complying with the following instruc tions Avoid contact between sodium chlorite and hydrochloric a...

Page 6: ...n Clean the affected system parts thoroughly with large quantities of water CAUTION Increased risk of accidents due to insufficient qualifica tion of personnel Chlorine dioxide systems and their acces...

Page 7: ...ata Sheets to the dosing media find out what protective equipment you need You will require the minimum of the following personal protective equip ment Personal protective equipment required Gas mask...

Page 8: ...on accident pre vention 2 5 3 Trained persons Trained persons have received training from the operator about the tasks they are to perform and about the dangers stemming from improper be haviour In th...

Page 9: ...does not use dosing media under the conditions agreed with the manufacturer such as modified concentration density tempera ture contamination etc n Maintenance and inspection intervals are not adhere...

Page 10: ...the com ponents have not suffered any damage during transport Notify the sup plier or transport company of any damage suffered during transport i The system can contain water residue from tests on th...

Page 11: ...escription 1 Control system 2 Power supply 3 Extraction pumps 4 Reactor housing Tab 6 Description of the components In the EASYZON plants chlorine dioxide is wet produced making 9 hy drochloric acid a...

Page 12: ...Dioxide System 5 g h 230 V 50 Hz 100 W IP65 Lutz Jesco GmbH 30900 Wedemark Am Bostelberge 19 Germany XX XXXX S N XXXXXXXXXX P N Made in Germany 102A12345678 12345678012345 EASYZON D Fig 3 Typenschild...

Page 13: ...dioxide EC Nr 233 162 8 CAS Nr 10049 04 4 DIN EN 12671 Precursors Hydrochloric acid 9 0 EC Nr 231 595 7 CAS Nr 7647 01 0 DIN EN 939 Sodium chlorite 7 5 EC Nr 231 836 6 CAS Nr 7758 19 2 DIN EN 938 5 1...

Page 14: ...orcedly by me ans of an air extractor The room shall not be made accessible to unau thorized people the generator shall be protected against accidental im pacts and or suspended loads Production reage...

Page 15: ...ns 15 Lutz Jesco GmbH 2020 Subject to technical changes 200922 BA 62010 01 V01 Chlorine Dioxide System EASYZON Dd Operating Instructions 6 Dimensions All dimensions in mm A a B b C Fig 4 Dimensions EA...

Page 16: ...ctions A a B b C Fig 5 Dimensions EASYZON Dd Compact Description 15 Dd Compact 30 Dd Compact 60 Dd 100 Dd 200 Dd 600 Dd 800 Dd 1400 Dd A a 700 590 850 770 900 820 1000 920 B b 1000 330 1090 1010 1350...

Page 17: ...ox 1 m above the ground n The system is not intended for outdoor use n Fluid dust and other foreign objects may not be permitted to Enter the components n Avoid exposure to direct sunlight n Relative...

Page 18: ...Installation 18 Lutz Jesco GmbH 2020 BA 62010 01 V01 Chlorine Dioxide System EASYZON Dd Operating Instructions 7 6 Hydraulic installation Fig 6 Hydraulic diagram...

Page 19: ...licable x DO 7 51 52 Signal Relay Production Stop DO 8 9 10 Signal Relay Pre dilution Failure DO 9 53 54 Reserve 24 V DC Output MAX 500 mA for Compact models not applicable DO 10 11 12 Signal Relay Re...

Page 20: ...ioxide Measurement Sensor for Compact models not applicable AI 3 3 35 36 4 20 mA Analog Input Measurement Sensor Gaseous Chlorine Dioxide in the Air AI 4 3 79 80 4 20 mA Analog Input Chlorite Measurem...

Page 21: ...he equipment Mo reover all the plant shall be accomplished in compliance with IEC 64 8 4 standards 7 11 Protection fuse of the electronic control unit In case of a failure you need to access the prote...

Page 22: ...ed to the machine n Chlorite value sensor connected to the machine n Production mode set n Graphics of the reagents and pre dilution water flow sensors n Graphics of the machine in alarm status with d...

Page 23: ...equired press key Enter 9 3 1 Manual calibration of the pumps Press key up or down to scroll the various parameters press key Enter to enter the Edit mode press key up or down to edit the field or the...

Page 24: ...tion of the chlorite sensor not for compact models The chlorite sensor shall be calibrated in order to linearize it according to actual measurement values The calibration operation is performed by Ent...

Page 25: ...o confirm Flow run rate set Automatic from flow rate analysis not for compact models In the Flow Analysis Run Mode the production control is regulated by the flow rate measure of the untreated water a...

Page 26: ...l the sample flow touching the reading sensor This can only occur when a flow sensor is mounted on the probe holder Press key up or down to scroll the various parameters press Enter to Enter the Edit...

Page 27: ...the parameters as follow n Sensor Absent Through this parameter it is possibile to confirm the presence of the sensor n AI Sensor Input Set the analogic input number linked to the the sensor Actually...

Page 28: ...If the the probe is a passive one in other words it needs external power supply the operator shall switch the jumper cable Press up or down to scroll the various parameters press Enter to Enter the Ed...

Page 29: ...operation on both dosing pumps 7 If the BLEED phase stops while performing these operations press again START to start a new cycle 8 After bleeding the pumps and after water has started to flow into...

Page 30: ...ute the float dismounting and moun ting the probe as explained in the previous paragraph n Perform a bleed phase see chap 9 2 Bleed on page 23 Tab 13 Malfunction and remedy Empty reagent tanks Check t...

Page 31: ...e production To reset the anomaly and reboot the machine press Enter The machine will not restart until the gas in air value will be lower than the threshold minus the hysteresis 11 6 Pre diluition fl...

Page 32: ...if moved or placed horizontally the machine might leak some dioxide residues Since the machine is to be classified as special waste please contact specialized firms or the supplier for its disposal 12...

Page 33: ...rranty claim Sender Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions...

Page 34: ...Properties Corrosive Yes No We hereby certify that the product has been cleaned thoroughly inside and outside before returning that it is free from hazardous material i e chemical biological toxic fl...

Page 35: ...erde a sua validade em caso de altera o ao equipamento n o autorizada por n s EN EC Declaration of Conformity We hereby certify that the device described in the following complies with the relevant fu...

Page 36: ...ions Marking 4 Hazards due to non compliance with the safety instructions 7 I Intended purpose 9 Intended use 9 N Notes for the Reader 4 P Personal protective equipment 7 Personnel qualification 7 Pro...

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Page 40: ...stelberge 19 D 30900 Wedemark Telefon 49 5130 5802 0 info lutz jesco com www lutz jesco com Betriebsanleitung EASYZON Dd Copyright 2020 by Lutz Jesco GmbH 62003014_4 Hauptansicht EASYZON Dd D Chlordio...

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