Lull 944E-42, Service Manual

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Transfer Carriage
11.24 Model 644E-42/944E-42 Rev. 6/04
9. Remove the bolts (1) and stop blocks (2) on both
sides.
10. Remove pin bolt (3) and locknut (4) from rear roller
pin (5). Slide the roller pin out and remove the
rollers (6) and shims (7) from transfer carriage (8).
Count and label the rollers and shims for later
replacement.
Note: It is reccomended to replace both rollers at the
same time. Roller replacement includes bearings.
11. Inspect rear rollers for cracks and flat wear spots. If
front roller is damaged, replace it with a new front
roller.
Note: It is reccomended to replace both bearings at the
same time.
Note: DO NOT apply any grease or anti-seize
compound to bushing or roller pin.
12. Inspect the rear roller bearings. If they are worn and
visibly shake on the roller pin, install a new
self-lubricating bearing (9) into the roller (10).
13. Insert the rear roller pin (5), rear rollers (6) and
shims (7) according to their new positions. Coat the
pin bolt (3) with Loctite
®
242 (blue). Replace pin bolt
(3) and locknut (4) on the roller pin (5). Torque
locknut to, 43 - 78 lb-ft (59 - 106 Nm).
14. Coat the bolts (1) with Loctite
®
242 (blue). Replace the
bolts (1) and stop blocks (2) at the rear, left and right
side of the frame. Torque bolt to, 302 - 390 lb-ft (410
- 530 Nm).
15. Coat the locknuts (11) with Loctite
®
242 (blue). Install
locknuts (11), washers (12), Lull logo plate (13) and
black backing (14) at the rear of the vehicle (15).
Torque locknuts to, 29 - 51 lb-ft (40 - 70 Nm).
MU1640
1
2
1
2
MU1740
3
4
5
6
7
8
7
6
MU3210
9
10
MU1630
11
12
13
14
15