Lull 944E-42, Service Manual

Page: 809 / 844

11.9 Model 644E-42/944E-42 Rev. 6/04
Transfer Carriage
11.3.2 Transfer Carriage Installation
1. Insert front roller pin (11), front roller (13) and
shims (14) in their previously labeled positions.
2. Coat the capscrews (7) with Loctite
®
242 (blue).
Replace capscrew (7), washer (8), spacer (9) and
locknut (10) to secure pin on transfer carriage (12).
Torque capscrew to 43 - 78 lb-ft (59 - 106 Nm).
3. Repeat steps 1 and 2 for the other front roller.
4. Coat the capscrews (4) with Loctite
®
242 (blue).
Replace capscrews (4), shims (5), and front wear
pads (6) in their previously labeled positions. Torque
capscrew to, 21 - 38 lb-ft (29 - 52 Nm).
5. Coat the capscrews (1) with Loctite
®
242 (blue).
Replace capscrews (1), shims (2), and rear wear
pads (3) in their previously labeled positions. Torque
capscrews to, 21 - 38 lb-ft (29 - 52 Nm).
6. Lift and slide the transfer carriage in through the
back of the frame.
7. Move the transfer carriage all the way forward on the
frame.
8. Coat the capscrews (15) with Loctite
®
242 (blue).
Replace capscrews (15), washers (16) and
scrapers (17) on the front of the transfer carriage.
Adjust scraper to have a gap of less than 0.12"
(3 mm) between the scraper and the frame rail.
Torque capscrews to, 25 - 44 lb-ft (34 - 61 Nm).
IMPORTANT: Make sure the threaded hole, of the
transfer cylinder pin, is facing downward during
installation.
9. Connect the transfer cylinder (18) to the transfer
carriage mount (19) with the transfer cylinder
pin (20) securing it with retaining ring (21).
CAUTION:
To avoid equipment damage,
DO NOT put the straps through the pin holes to
lift the transfer carriage. Damage to the
bushings may result.
MU1840
15
16
17
MU5490
18
19
20
21