Lucent Technologies 364A3 Product Manual Download Page 36

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Lucent Technologies Lineage

2000 50A -48V 364A-3 SR Series Rectifier

3 - 14 Engineering and Ordering

Issue 6 January 1997

Table 3-F: Additional Items Needed to Field Install RSA

DC Feeder Cable

Ordering Code

Description

402700470

1/0 Cable

996607925

Term Lug, 2-hole
3/8, T&B 54210

996587101

Term Lug, 2-hole
5/16, T&B 54216

901062737

HS Tubing, WP91767, L6
3/4-inch.

DC Feeder Cable
Mounting Hardware

Size

Ordering Code

Description

5/16

814251880

Washer

802986273

Lock Washer

841064769

Hex Nut

3/8

801273129

Hex Screw

814251898

Washer

801829607

Lock Washer

841064777

Hex Nut

Alarm and Control Lead Ribbon
Cable

Ordering Code

Description

846666204

Ribbon Cable (24-inch.)

846666212

Ribbon Cable (36-inch.)

846666220

Ribbon Cable (48-inch.)

846666238

Ribbon Cable (60-inch.)

846666253

Ribbon Cable (72-inch.)

Mounting Brackets
and Screws

Frame
Width

Ordering Code

Description

23.5 inches

846579647

Bracket, Right and Left

21.5 inches

846646271

Bracket, Right

846646321

Bracket, Left

All

901078717

12-24 x 5/8 Hex Screw (4
per Bracket)

Summary of Contents for 364A3

Page 1: ...logies Lineage 2000 50 Ampere 48 Volt SR Series Rectifier Notice Every effort was made to ensure that the information in this document was complete and accurate at the time of printing However information is subject to change Lucent Technologies 1997 All Rights Reserved Printed in U S A ...

Page 2: ... 1 2 Europe Middle East and Africa 1 2 Asia Pacific Region 1 3 Customer Service 1 3 2 Product Description Electrical Specifications 2 1 Physical Specifications 2 3 SR Series Rectifier Technology 2 4 Benefits 2 4 Features 2 6 Typical Battery Plant 2 10 Battery Plant Subsystems 2 10 3 Engineering and Ordering Engineering Installation Preparations 3 1 AC Power Service 3 1 DC Power Output Connection 3...

Page 3: ...tems 3 9 Redundant Systems 3 9 Plant Configuration Examples 3 10 Other Considerations 3 11 Ordering Information 3 11 364A3 Rectifier 3 12 Rectifier Shelf Assemblies 3 12 Spare Parts 3 15 Documentation References 3 15 4 Safety Safety Statements 4 1 Warning Statements and Safety Symbols 4 2 Precautions 4 3 5 Installation Introduction 5 1 Safety 5 1 Installation Tools and Test Equipment 5 1 Field Ins...

Page 4: ...l 5 9 Selection of Backup High Voltage Shutdown Level 5 9 Enabling Disabling of Load Sharing 5 9 Initial Power up and Adjustment 5 10 6 Operating Controls and Displays General 6 1 Specifics 6 1 Volts Adj Eq 1 6 1 V Plant Test Jacks 2 3 6 1 V Rect Test Jacks 4 5 6 1 Volts Adj Fl 6 6 1 Output Current Ammeter 7 6 2 Rect Test Switch 8 6 2 Power On 9 6 2 Power On Stby Switch 10 6 2 STBY 11 6 2 RFA 12 6...

Page 5: ...s Rectifier Table of Contents 4 Issue 6 January 1997 No Load Testing NL 7 2 Full Load Testing FL 7 2 Lamp Test 7 3 Diagnostics 7 3 Introduction 7 3 Required Test Equipment 7 4 Repair 7 4 Replacement of Fan 7 4 Replacement of Rectifier 7 4 8 Product Warranty ...

Page 6: ...Recharge Factor vs Recharge Time 3 11 Figure 5 1 Rectifier Shelf Assembly 5 14 Figure 5 2 RSA Wiring Instructions 5 15 Figure 5 3 Rectifier Installation Into RSA 5 16 Figure 5 4 Field Installation Kit Initial J85500G 2 Bay 5 17 Figure 5 5 Field Installation Kit Supplementary Bay 5 18 Figure 6 1 Controls Switches Indicators Displays and Connectors 6 4 Figure 7 1 Troubleshooting Flowchart 7 5 Figure...

Page 7: ...ble 2 C Lightning and Switching Surge Protection 2 9 Table 3 A AC Input 3 2 Table 3 B Rectifier Control Signals 3 5 Table 3 C Rectifier Ordering Information 3 12 Table 3 D J85702B 2 RSA Ordering Information 3 12 Table 3 E J85702F 1 RSA Ordering Information 3 13 Table 3 F Additional Items Needed to Field Install RSA 3 14 Table 3 G Recommended Spare Part 3 15 Table 5 B 364A3 Rectifier Dip Switch 701...

Page 8: ...ecifically for applications where small size low weight and ease of installation and maintenance are critical UL recognized the 364A3 rectifier can be operated with or without batteries providing maximum applications flexibility The rectifier is plugged into the Rectifier Shelf Assembly RSA and all interconnections between the controller rectifier and distribution are completed A complete technica...

Page 9: ...l support contact your local Field Support Regional Technical Assistance Center or contact your sales representative who will be happy to discuss your specific needs Asia Pacific Region If you need product technical support contact your local Field Support Regional Technical Assistance Center or contact your sales representative who will be happy to discuss your specific needs Product Repair and R...

Page 10: ...service any other product or service information or for additional copies of this manual or other Lucent Technologies documents call 1 800 THE 1PWR 1 800 843 1797 Specify the select code number for manuals or drawing number for drawings These numbers are listed in the following reference table Contact your regional customer service organization or sales representative for information regarding spa...

Page 11: ...Lucent Technologies Lineage 2000 50A 48V 364A 3 SR Series Rectifier 1 4 Introduction Issue 6 January 1997 Figure 1 2 364A3 Rectifiers in Rectifier Shelf Assembly Lucent Lucent Lucent ...

Page 12: ...s dc Output Current 0 50 amperes Input Voltage 208 220 240 volts ac single phase Input Voltage Range 180 264 volts ac Input Frequency Range 47 63 Hz Input Current 16 5 amperes 208 volts ac 14 amperes 240 volts ac Efficiency 86 typical Power Factor 0 99 typical Regulation 0 5 AC Ripple 250 millivolts peak to peak Output Noise 22 dBrnc with battery 26 dBrnc without battery Load Share Accuracy 10 amp...

Page 13: ...and the battery terminals 3 For altitudes of 5000 to 13000 feet derate maximum temperature by 3 6 F per 1000 feet above 5000 feet For altitudes of 1524 to 3962 meters derate maximum temperature by 0 656 C per 100 meters above 1524 meters Altitude 200 to 13 000 feet 61 to 3962 meters See Note 3 Humidity 10 95 non condensing Audible Noise 57 dBA measured from 2 feet 0 6 meters from the rectifier Ele...

Page 14: ...ters Height List 4 4 91 inches 125 millimeters Height J85702F 1 4 97 inches 126 millimeters Width 21 5 inches 546 millimeters Depth Lists 2 3 5 15 68 inches 398 millimeters Depth List 4 17 41 inches 442 millimeters Depth J85702F 1 17 11 inches 435 millimeters Weight 25 pounds 11 3 kilograms Rectifier Shelf Assembly Equipped With Three Rectifiers Height 12 inches 305 millimeters Weight 100 pounds 4...

Page 15: ...ltages and input frequencies Processing the power athigher frequencies allows for substantial reduction in the size and weight of the energy storage elements Benefits Improved Space Efficiency A unique Lucent Technologies Bell Laboratories design which incorporates 70 kHz switching frequency has resulted in rectifiers which occupy approximately one third of the space and weigh one seventh as much ...

Page 16: ...improves the reliability of the rectifier by reducing the internal ambient temperatures of the rectifier to essentially the outside ambient temperature This allows Lucent Technologies to offer a switchmode product that meets the same high reliability standards as our ferroresonant rectifiers Self Protection Short circuits and overloads are handled safely and automatically Various monitoring and al...

Page 17: ...allows the equalize voltage to be set independently of the float voltage A front panel LED indicates when the rectifier is in equalize mode Parallel Operation The rectifiers are capable of parallel operation Safety Interlock A mechanical interlock between the rectifier and the RSA prevents the rectifier from being installed in the RSA with the circuit breaker closed On installation the interlock a...

Page 18: ...5 volts between 50 and 58 volts by a DIP switch on the front of the rectifier Backup High voltage Shutdown This circuit prevents damage to the rectifier and its loads in the event of a high voltage condition The rectifier monitors its output voltage and shuts down when this voltage exceeds a user selected threshold programmed by DIP switches in the rectifier Output Current Limit The rectifier prov...

Page 19: ...ircuit breaker overcurrent operation AC Fail Alarm An ac input voltage of less than approximately 170 vrms causes an alarm to be issued to the controller An ACF alarm is also transmitted to the controller if the ac input fuses located inside the rectifier have operated Fuses should not be replaced in the field Transfer TR The rectifier may be placed in the standby mode by an externally generated s...

Page 20: ...he following waveforms as defined in the referenced tables in IEEE C62 41 1991 Operation Without Batteries The Lineage 2000 SR series rectifier is capable of working without batteries without affecting performance Table 2 C Lightning and Switching Surge Protection Wave Form C62 41 Reference 100 KHz Ring Wave Table 3 Category B3 8 20µS Pulse Table 4 Category 3B 10 1000µS Pulse this feature only on ...

Page 21: ...functions interact with the rectifiers and the office In addition the plant provides overcurrent protection charge discharge and distribution facilities Battery reserve automatically provides a source of dc power if the commercial or standby ac fails This battery reserve is engineered to supply dc power for a specific period of time In normal practice battery capacity is sized to provide 3 to 8 ho...

Page 22: ...stribution Converters transform 48 volt source voltages into regulated low noise 24 volt dc power sources for use with telecommunications loads Figure 2 1 Block Diagram of a Typical Battery Plant ELECTRIC UTILITY AC POWER ENGINE ALTERNATOR DC DC CONVERTER DC DC CONVERTER AC LOADS DISTRIBUTION FACILITIES TYPICAL EQUIPMENT FRAME DC POWER PLANT OUTPUT VOLTAGES DC AC INVERTER FUEL STORAGE TRANSFER SWI...

Page 23: ...er have 275 vrms MOVs All other 364A type rectifiers including 364A3 have 320 vrms MOVs The wiring method used should meet national and applicable local codes To ensure reliability of the system it is recommended that separate branch circuits be run to each rectifier Table 3 A provides information needed for ac input installation See J85702B 2 and J85702F 1 drawings and SD 82668 01 for further det...

Page 24: ...on cable is routed dressed and connected to the controller interface connector The interface cable from the controller will be included as part of the initial plant frame and dressed to the normal locations for field additions of RSAs For field installation into supplementary plant frames the interface cable is provided with the RSA For example the J85500G 2 plant can be upgraded by adding RSAs in...

Page 25: ...attery recharge the capacity of the charge and discharge conductors and the availability of both ac service power and load feeder circuits Heat Dissipated to Environment The maximum heat load imposed on the environment by a rectifier is provided in Table 2 A The 364A3 rectifiers are designed for forced air cooling The building or area must have a maximum ambient temperature of less than 50 C Unpac...

Page 26: ...N ON STBY STBY STBY STBY NL NL NL NL VOLTS ADJ VOLTS ADJ FL FL RFA RFA TA TA CB OFF CB OFF OFF OFF DC OUTPUT DC OUTPUT ON ON Alarm Interface P790 Alarm Interface P790 1 1 0 0 DIP SWITCH SW701 SETTINGS DIP SWITCH SW701 SETTINGS INTERNAL SELECT HVSD INTERNAL SELECT HVSD BACK UP HVSD BACK UP HVSD LOAD SHARE LOAD SHARE 3 1 4 2 3 1 4 2 SR50 48V SR50 48V EQ EQ EQ EQ PLANT PLANT V RECT V RECT Controller ...

Page 27: ...urn 2 RTN2 1 Low Current Alarm LCA 2 Rectifier in Cage RIC 3 Auxiliary Restart AR 4 Rectifier Identification RID1 5 Load Share LS 6 Rectifier Identification RID2 7 Load Share Return LSR 8 Rectifier Identification RID3 9 Thermal Alarm TA 10 Transfer Handshake TRH1 11 Standby Circuit Breaker Off STCB 12 Transfer Handshake TRH2 13 Battery BAT 14 Transfer Handshake TRH3 15 Return RTN 16 Output Transfe...

Page 28: ... plants the 48 volt source is protected by a 1 1 3 ampere fuse located on the LVD R circuit board CH Controller Handshake is a contact closure between CH and RTN pin 16 originating in the controller This connection disables the rectifier s internal high voltage shutdown circuits and allows the system to rely on the controller s high voltage shutdown circuits instead EQ Equalize is a contact closur...

Page 29: ... not used by the ECS controller LS LSR Load Share and Load Share Return are connected to other SR series rectifiers to facilitate automatic forced load sharing OTR A contact closure between OTR and RTN pin 16 originating in the controller which forces the rectifier into the standby mode REG REG Used to sense the plant voltage at the point of regulation RFA A contact closure between RFA and RTN pin...

Page 30: ...essor board of the ECS controller CP2 The emitters of the opto isolators are connected to this lead in the rectifier This lead is connected to discharge return in the controller STCB Standby Circuit Breaker off is an opto isolated closure between STCB and RTN2 pin 1 indicating to the controller that the rectifier is in the standby mode or that the output circuit breaker is in the off position TA T...

Page 31: ...rrent or mirc abh recharge current The battery recharge current is determined by two system considerations the maximum time the system is required to operate in the absence of ac power reserve time and the minimum time allocated to recharge the battery after ac power returns These two times and the battery data shown in Figure 3 2 may be used to determine the recharge factor This factor when multi...

Page 32: ...or mirc 70 x 1 38 96 6 amperes Two 50 ampere rectifiers 96 6 50 1 9 are required to provide the minimum installed capacity of 96 6 amperes for a non redundant system If one rectifier fails however the one remaining rectifier will not provide the abh capacity Therefore one additional rectifier must be added to complete a redundant system 2 A battery plant is required to provide an average busy hour...

Page 33: ...ral guidelines for choosing the recharge factor A minimum recharge factor of approximately 1 2 is required to recharge the battery effectively As the reserve time increases the recharge factor required to maintain a given recharge time must also increase Continuing to increase the recharge factor above approximately 1 4 does not significantly reduce the recharge time Ordering Information Order the...

Page 34: ...A Ordering Information List Description 3 Equipment required to mount a maximum of three 48 volt 50 ampere SR series rectifiers The dc output from the shelf is rear cabled See Notes 1 2 and 4 4 Same as List 3 except DC output is for rear bus plants of the J85500G type See Notes 1 2 and 4 5 Same as List 3 except controller circuitry is configured for use with J85501F 1 Galaxy Controller 6 Equipment...

Page 35: ...st 7 are shipped packaged individually in a container approximately 18 x 21 x 13 inches weighing approximately 30 pounds 4 If the J drawing is used to order a List 3 rectifier shelf for field upgrade refer to Table 3 F for additional items required Note 1 The J85702F 1 List 1 RSA adds an off line equalize feature to the J85500L 1 battery plant If this feature is upgraded in the field this RSA is i...

Page 36: ...ring Code Description 5 16 814251880 Washer 802986273 Lock Washer 841064769 Hex Nut 3 8 801273129 Hex Screw 814251898 Washer 801829607 Lock Washer 841064777 Hex Nut Alarm and Control Lead Ribbon Cable Ordering Code Description 846666204 Ribbon Cable 24 inch 846666212 Ribbon Cable 36 inch 846666220 Ribbon Cable 48 inch 846666238 Ribbon Cable 60 inch 846666253 Ribbon Cable 72 inch Mounting Brackets ...

Page 37: ...s ordering information can be found on the J85702B 2 drawing With the exception of a fan failure the rectifier is usually repaired by replacement Your company s maintenance plan will outline rectifier sparing levels Documentation References Table 3 G Recommended Spare Part Part Description Comcode DC Fan 846835882 Rectifier Shelf Assembly Assembly and Ordering Drawing J85702B 2 J85702F 1 J85500L 1...

Page 38: ...790 035 ECS Battery Plant Assembly and Ordering Drawing J85500L 1 Wiring Diagram T 83167 30 Schematic Drawing SD 83167 01 Product Manual Select Code 167 790 047 ECS Battery Plant Assembly and Ordering Drawing J85500M 1 Wiring Diagram T 83180 30 Schematic Drawing SD 83180 01 Product Manual Select Code 167 790 058 ECS 6 Controller Assembly and Ordering Drawing J85501D 1 Wiring Diagram T 82670 30 Sch...

Page 39: ...t terminals of the rectifier e g J85702B 2 RSA The input and output terminals of the rectifier are not intended for direct connection of field wiring conductors Field wiring connections are made inside the RSA 3 Install the 364A3 rectifier only in restricted access areas dedicated equipment rooms equipment closets etc in accordance with articles 110 16 110 17 and 110 18 of the U S National Electri...

Page 40: ...ed to terminate UL Listed field wired conductors where required For all installations the appropriate connector should be applied only to the correct size conductor as specified by the connector manufacturer using only the connector manufacturer s recommended tooling or tooling approved for that connector 9 For electrical connections requiring crimp on lugs make sure the proper crimping tools and ...

Page 41: ...tifier Ensure that the appropriate circuit protection device for each ac input being serviced is disconnected before servicing the equipment For equipment connected to batteries disconnecting the ac alone will not necessarily remove power to the equipment Make sure the equipment is not also powered by the batteries or the batteries are not connected to the output of the equipment High leakage curr...

Page 42: ... Make sure the battery power is also disconnected and or follow safety procedures while working on any equipment that contains hazardous energy voltage In addition to proper job training and safety procedures the following are some basic precautions that should always be used Use only properly insulated tools Remove all metallic objects key chains glasses rings watches or any other jewelry Wear sa...

Page 43: ...Lucent Technologies Lineage 2000 50A 48V 364A 3 SR Series Rectifier Issue 6 January 1997 Safety 4 5 These symbols are used to identify the safety earth ground or bonding point for the equipment ...

Page 44: ...uipment should install the rectifiers and associated RSAs It is recommended that the commercial ac power be wired by a qualified electrician Please review Section 4 Safety before installing or maintaining this equipment Installation Tools and Test Equipment The following tools and test equipment are required for installation and test of the rectifiers Common electrician s hand tools Common mechani...

Page 45: ...e refer to the appropriate equipment drawing for further details for specific battery plants See Section 3 Documentation References If the RSA is to be mounted in the initial bay refer to Steps 1 through 7 and Figure 5 4 If the RSA is to be mounted in the supplementary bay refer to Steps 8 through 14 and Figure 5 5 Initial Bay Installation Refer to Figure 5 4 and proceed as follows 1 Mount the bus...

Page 46: ...s Item 8 to rear of RSA Fasten the 1 0 flexible cables from the cable kit Item 4 to the RSA using the kit provided 3 8 hardware Tighten to 20 ft lbs 10 Attach the ribbon cable assembly Item 5 to the rear of the RSA 11 Install the RSA onto the frame leaving eight 8 empty holes above the top of the RSA mounting bracket Bolt the RSA to the frame using 12 24 screws Item 6 12 The J85500G 2 initial bay ...

Page 47: ...line feeds will enter the RSA 2 Remove all RSA rectifier slot covers 3 Remove the hole plugs from the desired ac feed side of the RSA Installation of AC Power to the RSA 1 Disconnect ac power from distribution box panel to be used to supply power to the RSA rectifiers 2 Install fuse holders or circuit breaker for each feed line in distribution box panel Remove fuses or set circuit breaker in OFF p...

Page 48: ...A b Crimp and connect each ac input feed line lead to RSA line terminals on terminal blocks 7 Replace RSA rectifier slot covers Post Installation Instructions Refer to Figure 5 1 and proceed as follows 1 At plant ac distribution box panel close circuit breakers or install fuses which supply ac power to each RSA rectifier slot location 2 Use a DMM to check for presence of 208 220 240 volts ac at ea...

Page 49: ...Use a 3 16 5mm Allen head wrench to turn the recessed rectifier locking screw located in the lower right corner of the rectifier clockwise until the screw is firmly seated 7 Mate the ribbon cable from the RSA with the receptacle on the rectifier 8 Snap front cover into place on the rectifier 9 Proceed to Initial Start up and Check Disconnecting a Rectifier Refer to Figure 5 3 when disconnecting a ...

Page 50: ...e in the rectifier the front panel LEDs will remain lit for approximately one minute after removal of ac voltage No hazardous voltages exist on the rectifier terminals during this time Danger Turn power off at branch protector Lock and tag out per procedures Danger Use insulated tools when working on electrically energized parts Danger AC voltages in excess of 150V to ground and dc voltages of 48V...

Page 51: ...acement rectifiers If the plant to which the rectifier is being connected has never been operational consult the plant and controller productmanuals for their installation test procedures The rectifier installation test must be performed after plant and controller tests have been completed Electrical Testing for Rectifiers The following procedures can be used to verify that the rectifiers are work...

Page 52: ...the DIP switch on the face of the rectifier This table is reproduced here as Table 5 B Selection of Backup High Voltage Shutdown Level The back up high voltage shutdown circuit protects the rectifier and its loads in the event of a high voltage condition The rectifier shuts down when its output voltage exceeds a user selected threshold programmed by DIP switches in the rectifier These DIP switches...

Page 53: ...3 At the rectifier set the POWER switch to ON Verify that only the following LEDs are lit POWER ON CB OFF Check that OUTPUT CURRENT display reads 00 0 4 Connect DMM to the PLANT and test jacks on the rectifier If batteries are present or if other rectifiers in the plant are ON and adjusted properly the meter should read the proper plant voltage If there are no batteries or other rectifiers ON the ...

Page 54: ... controller product manual for details if necessary 9 At the rectifier verify that only the following LEDs are lit POWER ON CB OFF EQ Check that OUTPUT CURRENT display reads 00 0 10 Connect DMM to the PLANT and test jacks on the rectifier If batteries are present or if other rectifiers in the plant are ON and adjusted properly the meter should read the proper plant voltage If there are no batterie...

Page 55: ...OFF LED is extinguished If plant is delivering load current verify that all on line rectifiers are delivering current If not see note below In addition for plants configured for load sharing verify that plant load is divided among the rectifiers within specifications 10 of rating as indicated on the rectifier OUTPUT CURRENT display Note If plant voltage is present the voltage appearing at the RECT...

Page 56: ...17 Verify that only the ON LED is lit on each rectifier put on line Note In some operational instances the OUTPUT CURRENT display on a rectifier may read 00 0 amperes This is not a malfunction condition It signifies that another rectifier is taking all the load Refer to Full Load Testing in Section 7 Note If LED s status is not as specified refer to Section 7 Maintenance for troubleshooting help N...

Page 57: ... Series Rectifier 5 14 Installation Issue 6 January 1997 Note If LED s status is not as specified refer to Section 7 Maintenance for troubleshooting help Figure 5 1 Rectifier Shelf Assembly Remove the Hole Plugs from the Desired AC Feed Side of the RSA ...

Page 58: ...ary 1997 Installation 5 15 Figure 5 2 RSA Wiring Instructions Left AC Feed Right AC Feed ACEG ACEG ACEG AC Feed for J85500G Recommended AC Fitting Torque of 18 In Lbs Crimp Tool T B No WT130C or No WT3155A Cable Type Conduit Armored Flexible 8130 3132 2251 8131 Fitting T B 1 2 3 4 ...

Page 59: ...Lucent Technologies Lineage 2000 50A 48V 364A 3 SR Series Rectifier 5 16 Installation Issue 6 January 1997 Figure 5 3 Rectifier Installation Into RSA ...

Page 60: ... Lineage 2000 50A 48V 364A 3 SR Series Rectifier Issue 6 January 1997 Installation 5 17 Figure 5 4 Field Installation Kit Initial J85500G 2 Bay 2 1 3 4 5 Rear View RSA Interface Connector Rectifier Front Covers 7 6 8 9 10 ...

Page 61: ...er 5 18 Installation Issue 6 January 1997 Figure 5 5 Field Installation Kit Supplementary Bay Label 10 0 72 0 Detents 2 places Pin 1 3 4 5 8 RSA Interface Connector Attach Item 5 Rectifier Front Covers 2 3 1 6 7 Rear View Pin 1 Color Band Item 5 Ribbon Cable Assembly ...

Page 62: ...each item called out by index number assigned is listed and described below Volts Adj Eq 1 A screwdriver adjustable recessed potentiometer used during equalize mode to set rectifier output voltage The range of control is between 48 and 58V V Plant Test Jacks 2 3 Jacks are used to measure the plant voltage at the remote sense point V Rect Test Jacks 4 5 Jacks are used to measure the rectifier inter...

Page 63: ...ower On Stby Switch 10 This switch manually turns the rectifier on or into standby When the switch is in the STBY position the rectifier cannot be turned on by the plant controller When in the ON position the rectifier may be turned on or off remotely via the OTR leads Power On LED will be extinguished when rectifier is turned off manually or remotely STBY 11 This yellow LED is lit when the rectif...

Page 64: ...P Switch 17 Used to set rectifier internal selective high voltage shut down level Switches 1 4 enable disable the load share function Switch 5 and to set back up high voltage shutdown level Switches 6 and 7 Interface Connector 18 Thirty four 34 pin keyed connector provides interface between rectifier and controller via RSA ribbon cable See Table 3 A and list of descriptions Section 3 Rectifier Con...

Page 65: ...Controls Switches Indicators Displays and Connectors OUTPUT CURRENT RECT TEST FL POWER ON FL ON STBY STBY NL NL VOLTS ADJ FL RFA TA CB OFF OFF DC OUTPUT ON Alarm Interface P790 1 0 DIP SWITCH SW701 SETTINGS INTERNAL SELECT HVSD BACK UP HVSD LOAD SHARE 3 1 4 2 SR50 48V EQ EQ PLANT V RECT 9 8 10 7 11 6 12 5 13 4 14 3 2 1 15 16 20 19 17 18 ...

Page 66: ...o fan maintenance The first approach is to replace all fans on a routine basis every five years ensuring that the fans do not fail in the field under normal operating conditions This approach is appropriate for sites without alarm facilities The second approach assuming one has remote alarm capability is to wait until the fan fails The rectifier will safely shut down and issue both an RFA and a TA...

Page 67: ...nd hold the RECT TEST switch in the NL position If the rectifier s current does not decrease replace the rectifier according to procedures outlined in Section 5 Installation If the rectifier s current does decrease readjust its output according to the procedures outlined in Section 5 Full Load Testing FL This test can be performed on a rectifier which is producing no output current although the ot...

Page 68: ...s the NL FL switch in either direction 3 While the NL FL switch is pressed all front panel LEDs should be illuminated and the meter should light and display 1888 Diagnostics Introduction This section diagnoses possible problems that may occur with the rectifier subsystem Use the flow chart in Figure 7 1 to isolate the malfunction to the defective replaceable components or assembly With the excepti...

Page 69: ...nch Allen wrench for replacing rectifiers Repair Replacement of Fan Refer to Figure 7 2 and proceed as follows 1 Refer to Section 5 Disconnecting a Rectifier to perform the rectifier removal procedure 2 Remove two 2 screws holding fan and fan guard onto back panel of chassis 3 Separate fan assembly from chassis back panel 4 Disconnect black plug from terminals of old fan 5 Connect black plug to te...

Page 70: ...POWER SWITCH ON 7 DOES RECTIFIER RESTART 8 DOES RECTIFIER CONTINUE TO RUN AFTER ONE 1 MINUTE 9 CHECK CONTROLLER FOR PROPER TR SIGNALS SEE CONTROLLER MANUAL END END 6 CONTROLLER MAY HAVE SHUT DOWN RECTIFIER BY TR UNPLUG RIBBON CABLE FROM RECTIFIER YES YES NO NO NO NO NO NO YES YES YES YES END 11 GO TO STEP 15 12 GO TO STEP 35 10 TURN POWER SWITCH ON GO TO STEP 1 13 DEFECTIVE RECTIFIER REPLACE 14 CH...

Page 71: ...IRCUIT BREAKER AND RESTART RECTIFIER 29 DOES RECTIFIER RESTART AND STAY ON 31 DOES RECTIFIER RESTART AND STAY ON 18 IS BACKUP HVSD ADJUSTED TO 59 5V 19 ADJUST BACKUP HVSD TO 59 5V SET DIP SWITCHES 6 7 TO 0 AND RESTART RECTIFIER 30 REPLACE RECTIFIER 34 REPLACE RECTIFIER 22 SET BACKUP HVSD SETPOINT TO DESIRED LEVEL AND RESTART RECTIFIER 21 READJUST OUTPUT VOLTAGE SETPOINT BELOW BACKUP HIGH VOLTAGE S...

Page 72: ...NPLUG RECTIFIER FROM SHELF 44 IS AC VOLTAGE PRESENT AT SHELF AC RECEPTACLE 45 REMOVE AC COVER ON RECTIFIER SHELF 46 IS AC VOLTAGE PRESENT ON TERMINAL BLOCK 47 PROBABLE CAUSE OPEN CIRCUIT IN AC WIRING 48 SHUT OFF AC POWER AT AC DISTRIBUTION AND TRACE OPEN CIRCUIT 49 REASSEMBLE AC COVER ON SHELF AND REINSTALL RECTIFIER 51 PROBABLE CAUSE DEFECTIVE LINE FILTER REPLACE RECTIFIER SHELF GO TO STEP 1 GO T...

Page 73: ... IS THERE A SHORT CIRCUIT R 1 OHM 57 UNPLUG RECTIFIER FROM SHELF 58 RECHECK RESISTANCE IN AC DISTRIBUTION 59 IS THERE STILL A SHORT CIRCUIT 60 PROBABLE CAUSE SHORTED WIRING CHECK AC WIRING FOR CUTS ABRASIONS CHECK AC CONNECTIONS ON RECTIFIER SHELF 61 PROBABLE CAUSE BLOWN RECTIFIER FUSE REPLACE RECTIFIER IF PROBLEM PERSISTS BREAKER IS PROBABLY DEFECTIVE 62 PROBABLE CAUSE INTERNAL SHORT CIRCUIT IN R...

Page 74: ...Lucent Technologies Lineage 2000 50A 48V 364A 3 SR Series Rectifier Issue 6 January 1997 Maintenance 7 9 Figure 7 2 Fan Replacement Fan Mounting Screw 2 Places ...

Page 75: ...e warranties given to Seller by its vendor of such Vendor Items such assignment to be effective upon Customer s acceptance of such Vendor Items With respect to Vendor items recommended by Seller in its specifications for which the vendor s warranty cannot be assigned to Customer or if assigned less than Sixty 60 days remain of the vendor s warranty or warranty period when the Vendor s items are sh...

Page 76: ...ty or if not feasible provide a refund or credit based on the original purchase price and installation charges if installed by Seller Where Seller has elected to repair a Seller s Manufactured Product other than Cable and Wire Products which has been installed by Seller and Seller ascertains that the Product is not readily returnable for repair Seller will repair the Product at Customer s site Wit...

Page 77: ...ranty with respect to defective conditions or nonconformities resulting from actions of anyone other than Seller or its subcontractors caused by any of the following modifications misuse neglect accident or abuse improper wiring repairing splicing alteration installation storage or maintenance use in a manner not in accordance with Seller s or vendor s specifications or operating instructions or f...

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