LUBE BP-1-C-30LP Instruction Manual Download Page 20 | Manualshive

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5-3 Oil mist method

This system is designed to use air to mist oil to be discharged from a pump.

スフ゜レーノス゛ル

圧力計

３方向電磁弁

レキ゛ュレータ

エアー源

ＶＢＰ

圧力計

レキ゛ュレータ

Pressure gauge

Pressure gauge

Regulator

Regulator

Three direction electromagnetic valve

Air source

Spray nozzle

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Summary of Contents for BP-1-C-30LP

Page 1: ...ck drying biodegradable oil VBP type INSTRUCTION MANUAL LUBE CORPORATION For your safety read and understand this Manual thoroughly before handling the pump Keep this Manual at a designated place for easy access at all times ...

Page 2: ...oroughly before handling the pump Indicates a potentially hazardous situation which if ignored could result in death or serious injury Indicates a potentially hazardous situation which if ignored may result in minor or moderate injury In addition to the above the marks below will also appear in this manual Please read the following explanation in order to handle the pump correctly Indicates refere...

Page 3: ...include with the pump all the manuals and any other documents found supplied at the time of initial installation Disposal of pump Oil Make sure to dispose pump or oil as designated by national laws and or local regulations Japan LUBE Corporation Head Office 3 30 16 Horizon 1 Nishi Waseda Shinjuku ku Tokyo 169 0051 Japan TEL 81 3 3204 8431 FAX 81 3 3204 8520 China LUBE LUBRICATING SYSTEM SHANG HAI ...

Page 4: ...0 3 3 Wiring 12 3 4 Tubing connection 12 4 How to control the pump 13 4 1 Discharge volume adjustment method 13 4 2 Pulse generator adjustment method 14 4 3 Pump operation 15 4 3 1 Normal operation 15 4 3 2 Bleeding air 16 4 3 3 Abnormal output On at low level 16 5 Example of laying out system 17 5 1 Oil shot method 17 5 2 Oil air method 18 5 3 Oil mist method 19 6 Oil and refilling 20 6 1 Oil to ...

Page 5: ...nd skills required to install and adjust pumps for quick drying biodegradable oil are allowed to handle this pump Never modify or change this pump without prior permission of LUBE 1 2 Labels The following labels are affixed on the pump If any label gets damaged or becomes illegible contact LUBE immediately A new one will be supplied at your own cost Strictly observe the instructions on the labels ...

Page 6: ...い指定油を御使用下さい補給の際にはゴミが入らない様にして下さいストレーナを外しての補給は行わないで下さいＣＡＵＴＩＯＮＵｓｅｓｐｅｃｉｆｉｅｄｏｉｌｏｎｌｙＡｖｏｉｄａｎｙｆｏｒｅｉｇｎｐａｒｔｉｃｌｅｓｉｎｔｏＤｏｎｏｔｒｅｍｏｖｅｓｔｒａｉｎｅｒｉｎｒｅｆｉｌｌｉｎｇＭＯＤＥＬＶＢＰＬＰＳＥＲＩＡＬＮｏＣＯＤＥＮｏＬＵＢＥｏｉｌｉｎｒｅｆｉｌｌｉｎｇ 1 2 2 Location of labels ...

Page 7: ...or 0 4 0 7MPa With pulse generator Range of discharge volume 0 0 07 mℓ shot Discharge cycle 2 Max shot sec Number of circuits 1 8ℓ three circuits Max 3 0ℓ five circuits Max Tank Effective capacity 1 8ℓ 3 0ℓ Oil level switch 1 Contact type Rated load A contact on at low level AC DC200V 0 5A 30W whichever is smaller B contact off at low level 1 Optional parts ...

Page 8: ...５２１６８８１６０１４０ φ１１Ｒ３２５１２０ VBP 3 G 18LP Air inlet 6 one touch fitting Discharge port 4 one touch fitting Oil level switch installation position Option Pulse generator Manual button Oil regulating knob Tank 1 8ℓ Refill port Strainer ...

Page 9: ...２７０２３４１０４５７５２００Ｘ１００４Ｍ８Ｘ１２５１６９８ φ１１Ｒ３２５ VBP 3 G C 30LP Air inlet 6 one touch fitting Discharge port 4 one touch fitting Cover Tank 3 0ℓ Strainer Refill port Oil level switch installation position Option ...

Page 10: ...112747 2 VBP 3 G 18LP 112748 3 VBP 1 G C 18LP 112749 1 VBP 2 G C 18LP 112750 2 VBP 3 G C 18LP 112751 3 VBP 1 30LP 112752 3 0ℓ 1 VBP 2 30LP 112753 2 VBP 3 30LP 112754 3 VBP 4 30LP 112755 4 VBP 5 30LP 112756 5 VBP 1 C 30LP 112757 1 VBP 2 C 30LP 112758 2 VBP 3 C 30LP 112759 3 VBP 1 G 30LP 112762 1 VBP 2 G 30LP 112763 2 VBP 3 G 30LP 112764 3 VBP 4 G 30LP 112765 4 VBP 5 G 30LP 112766 5 VBP 1 G C 30LP 1...

Page 11: ...irmly Insufficient mounting of the pump could fall itself and cause injury Mount and fix the pump firmly using two 2 M6 bolts 1 8ℓ with Tank LUBE recommends anti vibration rubber to be applied when the pump is exposed to vibration Be sure to allow necessary space around the pump as shown on the next page for operation and maintenance Weight of the pump and required space ＢＢＡＣＡＵＴＩＯＮ ...

Page 12: ... 2 4 VBP 2 G C 18LP 112750 3 5 VBP 3 G C 18LP 112751 4 6 VBP 1 30LP 112752 2 5 A 200 B 200 VBP 2 30LP 112753 3 3 VBP 3 30LP 112754 4 1 VBP 4 30LP 112755 4 9 VBP 5 30LP 112756 6 7 VBP 1 C 30LP 112757 2 9 VBP 2 C 30LP 112758 3 7 VBP 3 C 30LP 112759 4 5 VBP 1 G 30LP 112762 2 8 VBP 2 G 30LP 112763 3 9 VBP 3 G 30LP 112764 5 0 VBP 4 G 30LP 112765 6 1 VBP 5 G 30LP 112766 7 2 VBP 1 G C 30LP 112767 3 2 VBP...

Page 13: ...he air supply controller follow the instructions given in its operation manual 3 4 How to connect pipes The discharge port is equipped with a one touch fitting that makes it easy to connect a pipe to it Insert the tube as far as it will go to avoid leakage After fitting the pipe make sure that there is no oil leaking from the fitting ＷＡＲＮＩＮＧ ...

Page 14: ...of oil is discharged One full turn of the knob results in an increase in the discharge volume of 0 005 ml The relationship between the number of turns of the oil regulating knob and the discharge volume is shown in Table 1 4 Push down the oil regulating knob to lock it see Fig 2 Be sure to lock the oil regulating knob after making discharge volume adjustments Failure to do so may result in an unwa...

Page 15: ...or more 4 2 Pulse generator adjustment method Adjust the pulse generator using a flat blade screwdriver while referring to Table 2 The values provided in this table are only reference values They vary by about 30 depending on the pulse generator Make fine adjustments to the pulse generator using these values only as a reference Table 2 Relationship between the pulse generator setting and the numbe...

Page 16: ...o bleed air from the pump before the initial operation Refer to 4 3 2 Bleed air a When using an electromagnetic valve 1 Adjust the compressed air pressure within the set range and pressurize the air with the electromagnetic valve 2 Turn the electromagnetic valve ON to supply air to the pump pressurization The pump discharges air 1 shot 3 Turn the electromagnetic valve OFF to release air from the p...

Page 17: ... Air must be bled from the pump before it is used for the first time To bleed air from the pump operate the pump at its maximum discharge volume 14 full turns of the oil regulating knob or by pressing the manual button See 4 1 Discharge volume adjustment method for instructions on this procedure 4 3 3 Abnormal output below the low oil level Abnormal output occurs only when the optional oil level s...

Page 18: ...stem 5 1 Oil shot method This system is used only to supply oil that is to be discharged from a pump シェットノスル圧力計３方向電磁弁レキュレータエアー源ＶＢＰ Pressure gauge Three direction electromagnetic valve Air source Jet nozzle Regulator ...

Page 19: ...ed to supply oil that is to be mixed with air before being discharged from a pump シェットノスル圧力計３方向電磁弁レキュレータエアー源ＶＢＰ圧力計レキュレータ Three direction electromagnetic valve Jet nozzle Pressure gauge Pressure gauge Regulator Regulator Air source ...

Page 20: ...ystem is designed to use air to mist oil to be discharged from a pump スフレーノスル圧力計３方向電磁弁レキュレータエアー源ＶＢＰ圧力計レキュレータ Pressure gauge Pressure gauge Regulator Regulator Three direction electromagnetic valve Air source Spray nozzle ...

Page 21: ... Refilling lubricating oil Refill lubricating oil when the level gauge on the tank shows L Refill it through the refill port that you find above the pump flange Use new lubricating oil If lubricating oil contains any foreign substances clogging may occur causing the pump to stop discharging oil If lubricating oil overflows or leaks wipe off the overflowing or leaking oil L level ...

Page 22: ...ntenance with the power turned on will increase the risk of the operator getting an electric shock or the fingers being pinched in moving parts of the pump drive unit Also make sure that the supply of air is cut at the air supply source If the suction filter is clogged or contaminated the oil suction performance will deteriorate and lubricating oil will not be able to reach points of lubrication S...

Page 23: ...ighten or replace the connecting parts Viscosity is too high so that oil can not be sucked Recheck oil in use and replace it to proper oil Refer to 6 Lubricating oil and refilling Air is not being supplied Check the compressed air pressure and then supply air Ensure the air pipes are properly connected If they are not reconnect them Air supply method ON OFF is not working correctly Check if the ai...

Page 24: ...n pipe Valve discharge port Turn compression bushing with hands until it stops and then tighten it 2 3 turn with a spanner etc 3 5 OD 4mm copper tubing steel tubing Turn compression bushing with hands until it stops and then tighten it 2 3 turn with a spanner etc 3 5 OD 6mm copper tubing steel tubing Undercut joint Turn the nut part with hands until it stops and then tighten it 1 4 turn with a spa...

Page 25: ...struction During operation Foreign particles from outside or generated inside of the system Condensation of the moisture in the air due to change in temperature or sludge by oxidation of lubrication oil itself Measures 1 Clean the tank and remove the remove the foreign particles 2 Keep the oil for refilling in the proper place If the system is installed and or oil is stored outdoors proper care mu...

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