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LU-VE F31HC Series, Installation, Operation, Service And Maintenance Instructions

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LU-VE F31HC Series Installation, Operation, Service And Maintenance Instructions Download Page 3

3 

 

 

WARNING SYMBOLS AND THEIR MEANING

 

Check Guard

 

Ear Protection 

Required

 

Eye Protection 

Required

 

Hand Protection 

Required

 

No Fire, Open 

Flame or Smoking

 

Sharp Element

 

Overhead Load

 

Automatic Start

 

Hot Surfaces

 

Toxic  

Substances 

 

Electricity

 

Hand Injury 

Possible

 

MANDATORY SIGNS AND THEIR MEANING

 

OTHER SIGNS AND THEIR MEANING

 

Protective 

Clothing Reqd

 

Forklift Traffic

 

Connect To Earth 

Ground

 

Use Safety 

Footwear

 

Hard Hat Area

 

Activate Before 

Work

 

This is only a 

“

Right To Know

” 

law 

in the state of CA.   It does not 
mean that Lu

-

Ve products contain 

any substance or materials that 
may cause cancer or reproductive 
harm

 

Summary of Contents for F31HC Series

Page 1: ...ENGLISH Installation Operation Service and Maintenance Instructions UNIT COOLERS FOR COLD ROOMS Model Series F31HC F35HC UNIT FOR USE WITH WALK IN COOLER FREEZER OR REFRIGERATED WAREHOUSE ...

Page 2: ...olenoid Valve 11 Leak Testing Evacuation And Charging 12 Evaporator Superheat 12 Refrigerant Blends Temperature Glide 13 Field Factory Wiring Electrical Requirements 13 Typical Field Wiring Diagrams 14 22 Start Up 23 Service Maintenance Fan Motor Assy 24 Service Maintenance Coil Corrosion 24 Service Maintenance Defrost Cycle Heaters 25 Remove Replace Fan And Motor Assy 26 Remove Replace Defrost He...

Page 3: ...ces Toxic Substances Electricity Hand Injury Possible MANDATORY SIGNS AND THEIR MEANING OTHER SIGNS AND THEIR MEANING Protective Clothing Reqd Forklift Traffic Connect To Earth Ground Use Safety Footwear Hard Hat Area Activate Before Work This is only a Right To Know law in the state of CA It does not mean that Lu Ve products contain any substance or materials that may cause cancer or reproductive...

Page 4: ...n oils in current use This oil can sometimes collect in small quantities inside the coil header connections where it may be observed by installing personnel when removing the factory caps It can be easily verified that this is oil and not water due to the fact that it evaporates very quickly when touched If a drop of it is placed on a flat surface it widens out quickly like a stain and if exposed ...

Page 5: ... contact the equipment manufacturer or their authorized agent and present them with the original unit serial number date of installation and a full description of the specific failure which has prompted the warranty claim request Warranty contact information for LU VE products distributed and sold within the continental US is as follows Zyklus Heat Transfer PO Box 60 Jacksonville TX 75766 903 589 ...

Page 6: ...ust be checked for leaks before installation Figure 3 Step 7 Do not return the unit to the distributor or manufacturer without prior authorization UNIT MOUNTING POINTS Fig 2 Unit Model Series F31HC 115 4 116 4 125 4 126 4 135 4 136 4 146 4 F31HC 215 6 216 6 225 6 226 6 235 6 236 6 246 6 Number of Fans 12 4 Diam 1 1 2 2 3 3 4 Refrig Conn Liquid Refrig Conn Suction 1 1 Dimension A 30 30 47 5 8 47 5 ...

Page 7: ...ther openings Allow a minimum return air space behind the coil equal to the height of the unit Figure 10 below On larger installations place units where they can blow freely down open aisleways between product racking shelves Mount units directly to the ceiling whenever possible greater overall air throw is partially achieved by increasing the distance between the unit and the floor For blast chil...

Page 8: ...top of the unit and the ceiling with NSF approved sealant to prevent accumulation of dirt and foreign material CONDENSATE DRAIN PAN CONNECTION Apply an approved pipe thread sealant to the threads of the drain pan fitting before making the field piping connection Do not torque over tighten the field pipe fitting attached directly to the drain pan connection Use a backer wrench on the drain pan fitt...

Page 9: ... degrees and 30 watts foot of drain line for those operating from 0 down to 20 de grees Common drain lines serving multiple units whether in the same space or different rooms must be adequately sized to handle the condensate flow from ALL connected evaporators DO NOT REDUCE THE DRAIN LINE PIPE SIZE SMALLER THAN THE CONNECTION ON THE DRAIN PAN The branch lines from each individual evaporator must a...

Page 10: ...ng efficiency over the lifetime of the system and initial installed cost Pitch all horizontal suction lines in the direction of refrigerant flow minimum 1 4 foot of run to ensure oil return Install a P trap at the bottom of ALL vertical suction risers Figure 1 This not only helps with oil return but protects the expansion valve sensing bulb from the affects of liquid drain back at the outlet of th...

Page 11: ...ot select valves based only on the physical connection size the valve you install may be much to large for the application which can result in operational problems with the valve and possibly even damage to the connected unit cooler or system piping Re fer to the valve manufacturers capacity charts or selection software or consult with your local valve supplier for assistance Always be sure to pro...

Page 12: ...ng Break the vacuum with the correct system refrigerant and charge as per the system design requirements Note Always refer to the manufacturers charging data for the system condensing unit as the unit cooler operating charge represents only a very small portion of the total year round operating charge required for the entire system Be sure to charge any refrigerant blend ex R 404A R 407A F R 448 4...

Page 13: ...FIELD WIRING ELECTRICAL REQUIREMENTS The electrical characteristics of each unit are clearly marked on the unit rating label located on the front facing left hand end cover of the unit as viewed facing the fans This label lists the operating voltage phase and amp draw of the fan motors and defrost heaters when equipped It also lists the MINIMUM CIRCUIT AMPACITY MCA and MAXIMUM OVER CURRENT PROTECT...

Page 14: ...als 3 4 on terminal block TB2 for continuous low speed fan operation 950 RPM Fan motors will operate continuously on high speed without jumper wire installed F31 Models Units 1300 RPM F35 model units 1450 RPM See page 21 for optional two speed fan relay control wiring if required An air defrost time clock may be supplied as an option either field installed or factory mounted on the system condensi...

Page 15: ...stalled F31 Models Units 1300 RPM F35 model units 1450 RPM See page 21 for optional two speed fan relay control wiring if required The defrost time clock and block out relay are typically located in the system condensing unit All unit cooler power should feed from this unit Make sure that the heater amp draw does not exceed the defrost timer contact rating typically 40 resistive amps for an 8145 2...

Page 16: ...M See page 21 for optional two speed fan relay control wiring if required The defrost time clock block out relay auxiliary switch and heater contactor are typically located in the system condensing unit All unit cooler power should feed from this unit Make sure the total heater amp draw does not exceed the resistive rating of the contactor Also be sure the wire gauge size is adequate to carry the ...

Page 17: ...ed If the combined heater amp draw exceeds the defrost timer rating a heater contactor must be installed see alternate wiring diagram for 1 or 2 heater contactor wiring arrangement When connecting 2 electric defrost unit coolers to 1 defrost timer remove the black wire from the defrost termination fan delay control which is factory wired to terminal 2 TB2 on unit cooler 2 and cap the wire This wil...

Page 18: ...amp rating of the contactor Also be sure the wire gauge size is adequate to carry the total amp load required When using a heater contactor with unit cooler defrost heaters factory wired for single phase remove factory installed jumper between terminals 2 3 on TB1 and wire directly to heater contactor as shown above When connecting 2 electric defrost unit coolers to 1 defrost timer remove the blac...

Page 19: ...M See page 21 for optional two speed fan relay control wiring if required The defrost time clock block out relay auxiliary switch and heater contactor are typically located in the system condensing unit All unit cooler power should feed from this unit Make sure the total heater amp draw does not exceed the resistive rating of the contactor Also be sure the wire gauge size is adequate to carry the ...

Page 20: ...e the total heater amp draw per unit cooler does not exceed the resistive amp rating of the contactor Also be sure the wire gauge size is adequate to carry the total amp load required When connecting 2 electric defrost unit coolers to 1 defrost timer remove the black wire from the defrost termination fan delay control which is factory wired to terminal 2 TB2 on unit cooler 2 and cap the wire This ...

Page 21: ...sure the total heater amp draw does not exceed the resistive amp rating of the contactors supplied Also be sure the wire gauge size is adequate to carry the total amp load required When connecting 2 electric defrost unit coolers to 1 defrost timer remove the black wire from the defrost termination fan delay control which is factory wired to terminal 2 TB2 on unit cooler 2 and cap the wire This wil...

Page 22: ...g in reduced operating costs over the life of the equipment Remove jumper wire if installed between unit cooler terminals 3 4 before connecting relay wires Be sure that fan relay coil voltage matches unit cooler control voltage Wire across normally open NO relay contacts Single Pole Single Throw Thermostat ELECTRONIC ROOM THERMOSTAT WIRING OPTION Be sure that room thermostat power wiring matches t...

Page 23: ...er in the condensate drain pan If the drain pan is holding water check for proper P traps in the line in the absence of a trap negative pressure at the drain pan connection fitting can cause water to hold up in the pan Verify unit is mounted level Check drain line piping for correct pitch or possible obstructions debris and correct as required On electric defrost units manually force system into a...

Page 24: ... Flakes of aluminum or white powder present in drain pan on product or elsewhere in the room Wrong cleaning agent or too high of concentra tion of cleaner being used Inadequate im proper rinsing of cleaner from the coil surface Use correct cleaner for the application Follow the manu facturers directions completely Use copious amounts of rinse water Corrosive agent present in air attacking aluminum...

Page 25: ... Defrost cycle too short terminates on time Set defrost timer to minimum 30 min per cycle Defrost cycle too short terminates on temp Check defrost termination control closes at 55 deg Replace defective control Ice build up on fan guard fan motor assembly mo tor mount fan panel also ice droplets on ceiling pan el in front of fans and be hind coil on upper back wall and on product Also ice on floor ...

Page 26: ...out the main power supply to the unit Note In some cases more than 1 power source breaker or service disconnect switch may be supplied BE SURE TO LOCK OUT TAG OUT ALL SOURCES OF POWER MODEL SERIES F35HC MOTOR FAN ASSEMBLY REMOVAL MODEL SERIES F31HC MOTOR AND FAN ASSEMBLY REMOVAL SERVICE MAINTENANCE ...

Page 27: ... Install the retaining clip U onto the replacement heater Item 9 8 Attach the 2 pulling wires still in the coil Item 3 to the wire leads of the replacement heater Item 7 and guide the boot ends of the heater through the holes in the tube sheet Item 11 and straight into the coil Item 12 while an assistant pulls gently on the opposite end of the 2 pulling wires IMPORTANT Be careful when inserting a ...

Page 28: ...o improve the performance or appearance of our products at any time without notice and without any obligation to previous production units All technical characteristics are stated in the current published product catalog Replacement Parts For Unit Model Series F31HC Replacement Parts For Unit Model Series F35HC Part Description Part Part Description Part EC Fan And Motor Assembly 115 230 Volt 3034...

Page 29: ...29 START UP SERVICE MAINTENANCE NOTES ...

Page 30: ...sfer com USA Customer Service Toll Free Number 833 908 3355 For Replacement Parts and Equipment Orders ordersusa luvegroup com For USA Equipment Sales salesusa luvegroup com Zyklus Heat Transfer Products Inc PO Box 60 Jacksonville TX 75766 ...

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