background image

 

12 

TROUBLESHOOTING 

 
The following guide will assist you with most problems that may be encountered when laminating. 
 
PROBLEM: 

Laminator is inoperative.  Motor does not turn, machine does not heat. 

 
ACTION: 

Unit may be unplugged. Connect power supply. Ensure that the circuit breaker 
has not tripped Fuse may have blown.  Replace fuse (rear next to power cord) 
with 15 amp BUSS (MDA-15) for standard units. 

 
PROBLEM: 

Laminator heats but motor does not run 

 
 
ACTION: 

Ensure all motor switches are in the ON position. Check that FWD/REV switch is 
up. (FWD) Change motor fuse with .75 amp fast blow fuse. 

 
PROBLEM: 

Laminator blows fuses often. 

 
ACTION: 

Ensure machine is running on a dedicated circuit. Do not exceed maximum 
material thickness. Reduce supply mandrel tension. 

 
PROBLEM: 

Laminating film and item being laminated move through  

 

 

 

 

laminator erratically. 

 
ACTION: 

Check thickness of item to be laminated.  Maximum thickness is   

 

 

 

1/16" (1.6mm). Clean rollers of residual adhesive.  Refer to MAINTENANCE  

 

             section for cleaning instructions. 

 
PROBLEM: 

Plastic is not bonding to the item or to itself at the edges. 

 
ACTION: 

Make sure rollers are at proper operating  
temperature and have had time to warm up.  See Table 1 for the  suggested 
temperature ranges. (ensure you are using quality film). If the temperature is set 
correctly and the film is not bonding then the film is most likely bad. 

 
PROBLEM: 

Wrinkles on laminated item running parallel with supply  

 

 

 

 

rolls. 

 
ACTION: 

Increase film mandrel tension on top and/or bottom supply rolls; only  

 

 

 

small amounts between tests. Reduce roller temperature. 

 
PROBLEM: 

Stretch lines appear on laminated items running parallel with  

 

 

 

the outside edges. 

 
ACTION: 

Increase supply mandrel tension on top and/or bottom supply rolls. 
Reduce roller temperature. Clean rollers of residual adhesive.  See 
MAINTENANCE section for cleaning instructions. 

 
PROBLEM: 

Blistering of the film appears over the item or along the  

 

 

 

 

edge. 

 
ACTION: 

Reduce roller temperature. Clean laminating rollers.  See MAINTENANCE 
section for cleaning instructions. There may be moisture in the paper you are 
laminating.  Store paper in a dry place and be sure that any ink is thoroughly dry 
before laminating. 

Summary of Contents for Easy-Lam Budget PRO EZPRO27

Page 1: ...r machine back and you discard your box you will be responsible for purchasing another one plus any freight charges to ship the box to you Easy Lam Budget PRO Roll Laminator READ BEFORE OPERATING MACHINE FAILURE TO LOAD FILM CORRECTLY WILL VOID ALL WARRANTIES ...

Page 2: ...EAT CONTROLLER WILL RECEIVE AN INCORRECT LOWER READING OF THE TEMPERATURE AND THE ROLLERS WILL BE OVERHEATED AND POSSIBLY DAMAGED BEFORE REVERSING THE MACHINE TO REMOVE A WRAP AROUND CUT THE FILM FROM THE SUPPLY ROLL AND PULL THE FILM AWAY FROM THE FRONT ROLLERS TO AVOID ANY DAMAGE PLEASE DO NOT USE RAZORS OR SHARP OBJECTS NEAR THE ROLLERS DO NOT LEAVE MACHINE ON WHEN NOT IN USE OR YOU WILL DAMAGE...

Page 3: ...ications 6 Initial Set up 7 8 Components 7 Heat Control 8 Operation 9 11 Loading Laminating Film 9 Threading Laminating Film 9 10 Adjusting Mandrel Film Tension 10 11 Roller Temperature 11 Laminating 11 Troubleshooting 12 Maintenance 13 14 Cleaning Rollers 13 Removing Wrap Arounds 14 Warranty Return Policy 15 ...

Page 4: ...ause the laminator and cart to overturn Never override or attempt to defeat electrical or mechanical safety interlock devices Never insert objects or spill liquids in or on the laminator They may contact dangerous voltage points or short out components that could result in fire or electrical shock The laminator should only be operated from the type of power source indicated in these Operating Inst...

Page 5: ...e specified in these Operating Instructions Do not attempt to service or repair the laminator yourself Unplug the laminator from the electrical outlet and contact an authorized service representative under any of the following conditions When the power supply cord or plug is damaged or frayed If liquid has been spilled into the laminator or it has been exposed to water If the laminator has been su...

Page 6: ...tal heat controller provides continual indication of the heated roller temperature and may be adjusted as needed Laminator Standard Features Preset laminating roller pressure Variable speed control Feed table with adjustable guide Digital heat controller for monitoring temperature Silicon laminating rollers for exceptional clarity Laminating film widths up to 27 Total thickness up to 70 mils lamin...

Page 7: ...me familiar with these before operating the laminator Motor Switch This three position FWD OFF REV switch controls power to the Laminating Rollers If the switch is pressed to the FWD position the rollers move forward pulling the plastic film and laminated material past the rollers When this switch is pressed to the REV position the rollers move in the reverse direction This is useful clearing wrap...

Page 8: ...ent temperature When power is being sent to the heaters the controller will illuminate a small red indicator light in the lower right hand corner of the display The light goes out when the Set Temperature is reached Power to the heaters will cycle when the roller temperature falls below the Set Temperature during lamination or while sitting idle Temperature fluctuation is normal Set Temperature Ea...

Page 9: ...nating Film These instructions apply to poly in film rolls shiny side out dull side in 1 For the top supply roll place the mandrel ends into the slots in the top of the laminator If you are facing the front of the laminator the film should unwind toward you from the bottom of the roll as in Figure 3 on the next page Figure 3 2 Pull 6 12 of film from the top roll Pass the film under the idler bar a...

Page 10: ...o rollers Push the cardboard and film into the Laminating Rollers See figure 5 7 When the feed card has completely exited the Pull Rollers at the rear of the laminator turn the Motor Switch off 8 Insert the Feed Table onto the studs located on each side of the unit between the rollers 9 If you are not ready to laminate turn the Heat Switch to the down position off Adjusting Mandrel Film Tension Ea...

Page 11: ...the silicone coating to separate from the roller core on the heated rollers and will void your warranty 2 Adjust the Paper Guide on the Feed Table so that the right edge of the item will enter the laminator at the desired position 3 Press the Motor switch to the ON position The film will begin moving through the laminator 4 After clear laminating film exits the Pull Rollers at the rear of the mach...

Page 12: ...on for cleaning instructions PROBLEM Plastic is not bonding to the item or to itself at the edges ACTION Make sure rollers are at proper operating temperature and have had time to warm up See Table 1 for the suggested temperature ranges ensure you are using quality film If the temperature is set correctly and the film is not bonding then the film is most likely bad PROBLEM Wrinkles on laminated it...

Page 13: ...peration of your laminator Caution Before performing any maintenance on your laminator first disconnect the power supply Hazardous voltages are present when the side panels are removed Cleaning the Laminating Rollers The Laminating Rollers should be cleaned of any residual adhesive whenever the film does not pass smoothly over their surfaces Be cautious with sharp objects near the rollers 1 Allow ...

Page 14: ...y be more difficult to remove and the heaters may have to be turned on to loosen the film CAUTION The rollers are hot Use caution when cleaning the rollers or when removing wrap arounds Be careful with sharp objects cutting a rubber roller will ruin it and result in a void of warranty NOTE Ensure that the temperature sensor is touching roller after experiencing a wrap around The sensor must be in ...

Page 15: ... or improper handling or damage to prints If you receive your machine with shipping damage please contact your dealer right away All freight charges to ship machine back are your responsibility Return Policy If your laminator is not operating properly first review the Operating Instructions and the troubleshooting guide If the malfunction cannot be corrected contact your dealer for instructions Be...

Reviews: