background image

Protect Switch 400V motors

 

 

 

 Version: 

 

 

2.0 | 14.02.2021 

instruction manual | 1145616-00000 

page 

20

 from 

28

 

 

Diagnosis 

8.1 

General description of Service Levels 1 and 2 

 

8.1.1 

Service Level 1 

In Level 1, all possible causes of faults are described for which it is not necessary to open the module cover 
(no specialist electrical knowledge required). 
 

8.1.2 

Motor (consumer) does not work

 

 

  Are all the necessary connecting cables  

 

 

--X10 400V input 

 

-X20 400V output and 

 

-X11 Communication bus (AS-i or parallel)  
 

connected at the module and latched in position correctly? 
 

  Is the 

–X10 400V input cable properly connected to the intended power source and are all fuses switched 

on there? 
 

  Is the 

–X20 400V output cable properly connected to the intended consumer? 

 

  Is the AS-i Bus connecting cable 

–X11 properly connected at the bus? 

 

  Is one of the properly connected connecting cables 

–X10, -X11 and –X20 damaged? 

 

 

8.1.3 

Service Level 2  

 

In Service Level 2, the cover must be opened in order to evaluate the diagnostic displays of the individual 
components. 
Depending on the type of function, the components may be different and are described below.  
No specialist electrical knowledge is required. 
The safety guidelines in chapter 3 

Safety

 must be observed. 

 
When the module lid is open, diagnostic messages of the individual components can be read and evaluated 
as follows 
 

Component overview 

 

Safe AS-i participant 

 

Non-safe AS-i participant 

 

Electronic load relay ELR 

 

current monitoring 

 

motor-protective circuit-breaker 

 

line contactor 

 

 

 

 

Summary of Contents for 1145616-00000

Page 1: ...re the manufacturer has not acted deliberately or been grossly negligent Where the names of third party trademarks are mentioned this is purely for information purposes LQ Mechatronik Systeme GmbH res...

Page 2: ...ematic circuit diagram 10 5 1 2 AS i Device Safe 11 5 1 2 1 General description of the AS i functions and addressing of these 11 5 1 2 1 1 Safe outputs 11 5 1 2 1 2 Safe inputs 12 5 1 2 1 3 Diagnosis...

Page 3: ...3 1 Status LEDs AS i device 21 8 1 3 2 Status LEDs Motor protection ELR Q1 22 8 1 3 3 Resetting the motor protection acknowledging faults 23 8 1 3 3 1 Manual Reset button 23 8 1 3 3 2 Automatic reset...

Page 4: ...Module housing 2 General Please read through all the documentation provided carefully and in full before you use the unit Always follow the instructions information and warnings contained in this docu...

Page 5: ...n the bus and a safe AS interface bus interface that allows safe signals from safety relevant components to be transferred AS i SaW input Decentral safe AS i SaW outputs are also possible These are co...

Page 6: ...lowed to open the housing cover during operation or for maintenance and diagnostic purposes 3 3 Field of application 3 3 1 General The function is a decentral module for the safe control of actuators...

Page 7: ...function configuration and parametrization of the module Warning You must read this chapter before assembling installing and starting up the unit 4 1 Product information These operating instructions...

Page 8: ...x 8x In rated current usage category 6 5A at AC 51 and AC 53a dissipation 15 W switching frequency 2 Hz current monitoring NO EXECUTION ELR Switching characteristics Right Left Tripping class accordin...

Page 9: ...IGNATION VALUE UNIT Ambient temperature operation 5 to 50 C Ambient temperature UL operation 5 to 40 C Ambient temperature storage 25 to 80 C 4 6 Chemical properties DESIGNATION VALUE UNIT Housing mat...

Page 10: ...ent components within the module The cover must be removed from the module to do this When doing this all information in the document and on the module housing must be noted and complied with During p...

Page 11: ...f the address as follows Adress Bit Example for address X bit 1 which represents one input or output X 0 Out1 In1 5 1 2 1 General description of the AS i functions and addressing of these The module h...

Page 12: ...nation not possible 5 1 2 1 3 Diagnosis The node has a diagnostic address This is exclusively used for parametrizing the AS i node the address is described as P below The following settings can be mad...

Page 13: ...fety software in the hardware configuration of the corresponding AS i node in this function of the BWU2173 safe node from B W In order to be able to make this setting the tick must be placed in the bo...

Page 14: ...unit to ON PRG 2 Set the required address Y using the manual addressing unit 3 Monitor the programmed address using the manual addressing unit Warning It is essential to check the correct safety func...

Page 15: ...for 0 3 s at intervals of 2 s in parameter assignment mode Adjust the rated voltage of the drive using the 240 potentiometer 6 The rated current is specified in 16 stages The four LEDs display the se...

Page 16: ...PWR ERR L R Fct to 0 6A Fct to 2 4A Fct to 6 5A 0 0 0 0 75 180 1500 0 0 0 1 110 250 2000 0 0 1 0 145 410 2500 0 0 1 1 180 560 3000 0 1 0 0 215 710 3500 0 1 0 1 250 870 4000 0 1 1 0 185 1020 4500 0 1 1...

Page 17: ...Assembly 6 1 Housing dimensions DESIGNATION VALUE UNIT Size of construction Width x Height x Depth 130 x 217 x 166 mm Distance to be maintained below 170 mm Distance to be maintained laterally 30 mm i...

Page 18: ...to each other minimum clearance of 30mm is required when assembling several module housings next to each other vertically a minimum clearance from the upper edge of the housing MG3 to the lower edge o...

Page 19: ...from 28 7 Interface description 7 1 X10 X TEC15 male Input 400V AC 24V DC 7 2 X11 M12 A Coded Communication AS i 7 3 X11 M12 A Coded Communication Parallel 7 4 X20 X TEC15 female Output 400V AC Pin A...

Page 20: ...itched on there Is the X20 400V output cable properly connected to the intended consumer Is the AS i Bus connecting cable X11 properly connected at the bus Is one of the properly connected connecting...

Page 21: ...Protect Switch 400V motors Version 2 0 14 02 2021 instruction manual 1145616 00000 page 21 from 28 8 1 3 1 Status LEDs AS i device...

Page 22: ...clockwise Aut Fault during clockwise Aut L or R flash after 2 mins have passed Manual reset possible Fault during anti clockwise Man Fault during clockwise Fault when restoring system status Manual a...

Page 23: ...and then cools down This function is guaranteed by the correct wiring of the component Function maintained through correct circuit If the higher level control system PLC does not switch off the affect...

Page 24: ...nd structure of the label The illustration serves only as an example 9 2 WARNING label on the side of the module 9 3 Label Name Ratings Approvals on the front of the module The diagram describes the s...

Page 25: ...Protect Switch 400V motors Version 2 0 14 02 2021 instruction manual 1145616 00000 page 25 from 28 9 4 Ratings label UL SCCR and Enclosure...

Page 26: ...Protect Switch 400V motors Version 2 0 14 02 2021 instruction manual 1145616 00000 page 26 from 28 9 5 Label Operating note AS i module on the inside of the cover...

Page 27: ...otect Switch 400V motors Version 2 0 14 02 2021 instruction manual 1145616 00000 page 27 from 28 9 6 Label Operating instructions Hybrid motor starter with reversing function on the inside of the cove...

Page 28: ...truction manual 1145616 00000 page 28 from 28 10 Disposal Important Handle and dispose of the equipment and components used correctly Dispose of equipment that can no longer be used as special waste C...

Reviews: