Loveshaw Little David LDLA-500 Operation Manual Download Page 24 | Manualshive

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Label Applicator Operations Manual Rev B

19

Label Applicator

Section 4: Troubleshooting

Diagnostics

DIAGNOSTICS SCREEN

Product Detector 2 triggered

Labels close to finish

An error occurred in the System

Applicator engine flags
that label is finished

Feeding label

Product Detector 1 triggered

Home Sensor detects Home position

Rewind Test

Actuator Test

Blow Fan Test

Vacuum Fan Test

Warning Tower Test

Missing label detected

Gap Sensor detects Gap

Auto Retract sensor detects a product

Label Present sensor detects a label on the pad

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Summary of Contents for Little David LDLA-500

Page 1: ...Little David Apply Only Label Applicator LOVESHAW 2019 LDLA 500 PN LDLA 500 M Revision B Operations Manual ...

Page 2: ...he information contained in this manual is correct and accurate at the time of its publication The manufacturer reserves the right to change or alter any information or technical specifications at any time and without notice 2019 LOVESHAW All rights reserved ...

Page 3: ...g all components unless otherwise specified carries a limited warranty For all warranty terms and conditions contact the manufacturer for a complete copy of the Limited War ranty Statement The Warranty Statement can be found at our web site www loveshaw com ...

Page 4: ... Speed 12 Step 7 Set Dispense Position 12 Step 8 Set Rewind Tension 13 Step 9 Set Product Delay 13 Step 10 Set the System Online 14 Section 3 Maintenance 15 Maintenance Schedule Chart 15 Section 4 Troubleshooting 16 Common to All Systems 17 Wipe Systems 18 Diagnostics 19 Information Warning Error and Diagnostic Codes 20 Appendix A System Specifications 21 General Specifications 21 Electrical Speci...

Page 5: ...tor Operations Manual Rev B Appendix B Application Methods 24 WIPE Mechanical Setup 24 WIPE Parameter Setup 25 Appendix C Electrical Interface 27 Appendix D Part Numbers 28 Replacement Kits 29 Service Parts 30 Optional Equipment 32 ...

Page 6: ...ed sible personal in sible personal in f comment or ex hen servicing in completed repla sible personal in sible personal in sible personal in down ratchet s the center of m quipment that co vice anings which ar dure described njury and or dam njury and or equ xplanation ternal printed c ace all protective njury due to hea njury due to pinc njury due topinc straps are requ mass may cause ontains mo...

Page 7: ...istance and avoid accidental triggering of thephoto sensor When servicing the unit s electronic assemblies always remove the power cord from the unit to prevent accidentalshock When running for extended periods of time use caution when accessing the drive module circuitry The motor drive power transistors motor case and motor heatsink can become hot under constant use Wear personal protective equi...

Page 8: ...pplic Label A Section cator Operations Applicato n 2 Quic WIPE SYSTE Contents Main Ap Product Power C Manual s Manual Rev B or ck Start EM s pplicator t Detector Kit Cord Digital Copy Sec 3 ction 2 Quick Start ...

Page 9: ... use YO NU s Manual Rev B or m Orientatio s top heavy tak OKE MOUNT T on ke care when adj justing roll Tie Pi Ro Down ratchet st YOKE MOUNT SETSCREW tch Adjustment oll Adjustment traps are recom T mmended to secu YOKE EAR Sec ure Stand and A R BOLT 4 ction 2 Quick S Applicator into p tart lace ...

Page 10: ... ng the Yoke Mo s Manual Rev B or ount Nut Yoke E TOP D TOP D Ear Bolts and Y DOWN LEFT H DOWN RIGHT Yoke Mount Sets HAND HAND screws adjust the Label Applic S S cator to the desi SIDE APPLY L SIDE APPLY R Sec red orientation LEFT HAND RIGHT HAND 5 ction 2 Quick Start ...

Page 11: ...ify leading e Verify label dire 1 PARALL s Manual Rev B or m Alignmen edge of peel bla ection is parallel LEL TO PRODUCT nt de is parallel wi l with conveyor 2 P ith product direction PARALLEL TO CONVEYOR MIN N ANGLE 20 Sec CONVEYO MAX ANG 6 ction 2 Quick S R MOUNTING GLE 45 tart ...

Page 12: ...ster full co on the conveyor on y Adjuster clockw d when product Trailing Edge ct ctor does not se teps 2 6 Detector ading Edge tur g Edge turn Lig ounterclockwise at the expected wise until both P t is in front of se ense movement n Light On Dark ght On Dark On d distance from Power Indicator ensor for Leadin t beyond the far TAMP ALIGN WITH CO k On Selector to Selector to D product detecto r and...

Page 13: ... de Web under t dle 2 Down Lever to ed Web under th pe Systems en el Blade Mount p Lever is open ner around Drive as shown und rewind hub Clasp over Line he Liner turn Re the Rewind e leading three against the Brush lift the he Hold sure Web horizon e Roller SU SP b as shown r and ewind until RE CL feet of labels to UPPLY ROLL PINDLE 1 EWIND LASP REWI o reduce the cha IND SPIN NIP ROLLE ance of la...

Page 14: ...cator Operations Applicato HOLD DOWN LEVER s Manual Rev B or FOR TAMP APPL LICATIONS HOLD DOWN PEEL BLADE ROUTE WEB PA SIDE OF PROTE ATH ON BOTTOM CTIVE BRACKET Sec 9 ction 2 Quick S GAP SENSOR PROTECTIVE BRACKET BRUSH tart ...

Page 15: ...Manual Rev B or ring Collars to g to apply tight te to the Closed p Applicator oper us of your applic guide the Liner ension on the Li position vertical rates with type 1 cation when ord ner l S C 1 2 3 and 4 dering labels SPRING COLLAR BR NIP LE TYPE 1 RUSH EVER LA TYP LABEL UNWIND DI PE 2 Sec IRECTION TYPE 3 10 ction 2 Quick S TYPE 4 tart ...

Page 16: ...only liner is below Gap Sensor 2 Press LABEL from the Home Screen 3 Press Gap Sensor 4 Review the message then press the message box to close MSG 36 5 Press the Calibrate button Success The Status LED flashes green followed by MSG 37 Failure The Status LED flashes red followed by MSG 38 1 STATUS LED GAP SENSOR 2 HOME SCREEN 3 4 MSG 36 5 ...

Page 17: ... from or the Dispense fter seeing Gap ce Feed button o eps 5 to 7 have next label will s abel Menu Minute FPM t sert the conveyo Enabled Wipe A sition m the Label Men e Position in un to align the nex on the Label Me taken effect On top at the edge then press OK or speed for a T Application see nu nits of 1 100 T xt label at the ed enu to check tha ne label will feed of the peel blad Tamp Applicat...

Page 18: ...speed label length and the liner material type see LABEL MENU setup in Appendix B Application Methods Step 9 Set Product Delay 1 1 Press Setup from the Home Screen then press JOB 2 Press Apply Delay 2 3 Set the delay from when the Product Detector triggers to when the Labeler applies a label in millisec 3 onds Press OK See JOB MENU setup for the appropriate applicator in Appendix B Application Met...

Page 19: ... System O tton from any sc utton from any s e made to the s Online creen The syste screen to stop th settings are perm em is ready to a he system from manently saved apply labels whe applying a labe when Home is en the backgrou el pressed If Hom und turns green me is not presse Sec ed the setting w 14 ction 2 Quick S will be temporary tart y ...

Page 20: ... Daily Monthly Annually Clean Drive Roller Replace Drive Roller Replace Peel Blade Clean Label Present and Auto Retract Sensors if present Clean Label Low Sensor if present Clean Product Detector Sensor s Inspect Drive Module Belt Replace Drive Module Belt Inspect Rewind Belt Replace Rewind Belt Replace Unwind Dancer Spring Clean Tamp Pad Replace Unwind Dancer Arm Spindle ...

Page 21: ...Label Applicator Operations Manual Rev B 16 Label Applicator Section 4 Troubleshooting Section 4 Troubleshooting ...

Page 22: ...iner is pulled from rewind Unit is incorrectly webbed Re web the label liner as seen in Step 4 Load Media page Unit is not correctly configured for left hand or right hand Confirm that the unit configuration is correct See Appendix B Appli cation Methods section Supply roll is signaling label low too soon Label Low Sensor position incorrect Unscrew the label Low Sensor move it to a position farthe...

Page 23: ...er Step 3 Position Product Detector on page Labels are wrinkled or crumpled on the product Feed speed too high Reduce Feed Speed per WIPE Parameter Setup page Peel blade angle is not correct Set angle between 20 and 45 Shorter labels require a steeper angle to the product surface See WIPE Mechanical Setup section Wipe on brush position is too close to peel edge For labels longer than 50 8 mm 2 mov...

Page 24: ...nish An error occurred in the System Applicator engine flags that label is finished Feeding label Product Detector 1 triggered Home Sensor detects Home position Rewind Test Actuator Test Blow Fan Test Vacuum Fan Test Warning Tower Test Missing label detected Gap Sensor detects Gap Auto Retract sensor detects a product Label Present sensor detects a label on the pad ...

Page 25: ...ors and warn d Diagnos Label Applicato Label Applicato Label Applicato Instructions on Label gap sens Label gap sens the system spe nings refer to M stic Codes or has detected th or has detected a or has an error how to calibrate sor was properly sor was not prope ecifications a fau MCAIV Manual 6 Re he end of the labe a missing label the label gap sen calibrated erly calibrated Th lty connection ...

Page 26: ...6 Certifications IEC 61000 6 2 2005 AC 2005 Immunity IEC 61000 6 4 2007 A1 2011 Emission FCC Part 15b CSA CAN CSA C22 2 No 62368 1 2014 UL62368 1 2014 N 62368 1 2014 AC 2017 03 IEC 62368 1 2014 CE Supply Roll Capacity 355 6mm 14 OD Core 76 2mm 3 ID Label Length 12 7mm 0 5 Min to 558 8mm 22 Max Label Width Narrow Web Wide Web 25 4mm 1 Min to 152 4mm 6 Max 25 4mm 1 Min to 228 6mm 9 Max Product Rate ...

Page 27: ... Detector Pulse Width 10 mS 1 mS Infinite Auxiliary Output Warning Tower 0 and 24 VDC 1 Amp sinking 0 VDC 0 mA 24 VDC 3 Amps sinking Discrete Inputs Optional Low 0 to 10 VDC High 10 to 24 VDC 0 VDC 26 VDC Discrete Input Pulse Width Detection 10 mS 1 mS Infinite Discrete Outputs Optional 0 24 V AC DC at 150 mA 0 V AC DC 13 ohms 30 V AC DC at 400 mA Performance Specifications WIPE Application Label ...

Page 28: ...7 s Manual Rev B or TOP VIEW SIDE 5 E VIEW 584 2mm 23 Frame Only Blade add 4 FRO 787 4mm 31 MIN 330 2 MAX 1270 NT VIEW MIN 609 MAX 160 A TOP DO 2mm 13 0mm 50 SI 9 6mm 24 00 2mm 63 Appendix A Sys OWN 1193 8mm 47 DE APPLY 23 stem Specificatio 1704 97 67 ons 75mm 7 125 ...

Page 29: ...lippage In a bel n Method product more p rpendicular to th 20 or greater th ADJUSTMENT t the point where le B e point of conta uld be positione oo far away from ddition the brus s parallel feeding o he product s sur han 45 can cau T e the label will m ct between the ed next to or con m the merge po sh can curl up t A of label to produ rface for recess use label mispla make contact w label and the ...

Page 30: ...om LINE ENCO Depends on and PPM S throughput f if product dete set D in inches and irregular lab me Screen ODER DISABLED n the product sp Set for fastest for the applicatio ctor is triggered s as Position Dis bels to be applie D peed on LIN d on trailing edge stance ed at maximum NE ENCODER EN Sets the dista product dete of the peel b increments e of the prod speed of 300 F NABLED ance between ect...

Page 31: ...oduct triggers will offset the label placement from the front If the product lengths vary and the label needs to be placed off of the trailing edge of the product set this value to No JOB MENU Enter JOB Menu from the Setup Screen LINE ENCODER DISABLED LINE ENCODER ENABLED Determines the amount of time to delay from the product detec tor trigger to label feeding The setting depends on feed speed an...

Page 32: ...s Manual Rev B 27 Label Applicator Appendix C Electrical Interface Appendix C Electrical Interface ENCODER OPTION DIN CABLE WIPE 24V DC USB PC SERIAL ETHERNET PRODUCT DETECTOR WARNING TOWER OPTION MODULE SERIAL MODULE CONTROLLER ...

Page 33: ...et 6 Left Hand 1 Main Bracket 1 Bearing Bracket Assembly 1 Housing Bearing Assembly 2 Flange Bearings 3 Springs 1 Rotator Shaft 1 Rotator Bracket and 4 Screws 4750 223R Kit Main Bracket 6 Right Hand 4750 228L Kit Main Bracket 9 Left Hand 4750 228R Kit Main Bracket 9 Right Hand 4 4750 224 Kit Brush Mount 6 1 Nylon Brush 1 Brush Attachment Shaft 1 Brush Bracket 1 Knob and 3 Screws 4750 225 Kit Brush...

Page 34: ...Pulley 1 28 Groove Timing Pulley and 1 Timing Belt 3 4750 231 Kit Motor 1 Motor and 4 Screws 4 4750 232 Kit Motor Mount 1 Motor Mount Bracket 2 Tie Mounts 4 Screws and 4 Washers 5 4750 233 Kit Nip Switch Sensor 1 Nip Switch Cable 1 Magnet 1 Magnet Mount 1 Sensor Mounting Block 1 Left Hand TorsionSpring 1 Right Hand Torsion Spring and 6 Screws 6 4750 234 Kit PC Board Mount Assembly 1 Controller Boa...

Page 35: ...1901 141 4600 647 4750 221 4750 235 4600 950 4750 Compone 10 e Web Belt 0 210 Drive R 0 211 Tamp 0 212 Wipe P PC Bo 0 213 Hold D LA475 0 218 Wear I Torsion 6 682 Brush Produc AC Po Rewind Contai Label G Platinu ents 11 Descr on Roller Peel Blade Peel Blade ard Down Parts 0 Cable Assemb tems n Spring Replace ct Detector Assem wer Cable d Clasp ner of Fasteners Gap Sensor um Series Wear It 12 ripti ...

Page 36: ...abel Applic Label A cator Operations Applicato Item 1 2 s Manual Rev B or MCA Com Kit No 6000 202 6000 203 mponents De Display Assem PC Board Asse escription mbly embly 1 2 Append 31 dix D Part Numb bers ...

Page 37: ... 209N for ncoder Assembly ncoder O Ring Re roduct Detector B roduct Detector L ear Label Gap Se Cable Product D emote Hand Held arking Brake uto Retract Labe ore Adapter 3 to racket 6 Long ED Warning Light Warning Tower Au e Down Cleats fo setup instructio 8 Descriptio n y with Mounting B eplacement Break Beam Laser ensor See Note Detector d l Low or Label Pr o 6 Bristle Brush t Tower Standard udi...

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