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Lotus Racing Exige V6, Supplementary Manual, Page: 1 / 28

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Lotus Racing Exige V6 Supplementary Manual Download Page 1

Part Number: A702T0002A 

 

Version: 6 

Exige V6 Cup Car 

Supplementary Manual

 

 

 

 

- 1 -

 

 

 

 

Lotus Racing Exige V6 Cup Car  

Supplementary Manual 

VINs: SCCLKHSC4DHD10447 Onwards 

 

All data and instructions in this Supplementary Manual  

take precedence over material in the Owner's Handbook. 

 

Technical Data 

Supplementary to Workshop Manual A138T0327 

Supplementary to Parts Manual A138T0325 

 

Issue number: 006 

Issue date: 15

TH

 NOVEMBER 2013 

 

Lotus Racing contact details: - 

 

Lotus Racing 

Lotus Cars Ltd 

Potash Lane 

Hethel 

Norwich 

Norfolk, UK 

NR14 8EZ 

 
 

 

 

 

 

Summary of Contents for Exige V6

Page 1: ...ll data and instructions in this Supplementary Manual take precedence over material in the Owner s Handbook Technical Data Supplementary to Workshop Manual A138T0327 Supplementary to Parts Manual A138...

Page 2: ...hly skilled technicians Only factory produced cars can proudly display a Lotus Racing build plate This Supplementary Manual to the Owner s Handbook has been produced to provide you with important info...

Page 3: ...ld Plate 10 2 10 Removable Steering Wheel 10 2 11 Roll Cage Removal Refitting Optional Component 11 2 12 Front and Rear Towing Eyes 12 2 13 Baffled Sump 12 2 14 Interior Trim 13 2 15 Drivers and Passe...

Page 4: ...R DOCUMENTS SUPPLIED WITH THE CAR COULD RESULT IN SERIOUS INJURY OR DEATH THIS IS A PERFORMANCE CAR WITH CHARACTERISTICS THAT DIFFER FROM NORMAL PRODUCTION VEHICLES PROPER TRACK TRAINING IS REQUIRED P...

Page 5: ...e The vehicle owner is responsible for ensuring their vehicle complies with their respective race and or track regulations Purchaser assumes all risks of using this vehicle on the track or in racing e...

Page 6: ...p Cars are two way adjustable in Compression Bump and in Rebound thus offering a greater tuning potential than a standard damper THESE DAMPERS ARE SPECIFICALLY TUNED TO THIS CAR WHILST OPERATING ON PI...

Page 7: ...on the LH rear bulkhead that is connected to the oil breather system During heavy track use this may receive a small quantity of oil There is a drain tap located on the LH sill to enable regular drai...

Page 8: ...onsumable items and service life will vary depending on driving style and vehicle use DISCS MUST BE REGULARLY AND FREQUENTLY INSPECTED FOR EXCESSIVE HEAT CRAZING AND CRACKING DISCS WITH CRACKS EMANATI...

Page 9: ...be tuned for each circuit by adjustment of the cooling airflow The temptation to over cool the disc should be resisted The aim is to keep the temperature as stable as possible within the working temp...

Page 10: ...ace track and not day to day use Always turn the engine off using the main vehicle ignition key NOT the battery master switch When leaving the vehicle for any period of time turn the battery master sw...

Page 11: ...he lower section and 2x M10 bolts in the upper section The upper section bolts have nuts on the back Remove all 10 bolts then carefully remove the cage from the vehicle Front Section Rear Section 3 Re...

Page 12: ...the torques head screws to 4Nm The grille should be pre fettled to permit the race towing eye to pass through the grille 6 Once you have finished the track day the towing eye should be removed and the...

Page 13: ...0047S THIS IS OFFERED AS AN OPTION WITH THE CAR OR CAN BE PURCHASED SEPARATELY THERE ARE NO AIRBAGS FITTED TO THIS VEHICLE 2 15 Drivers and Passenger Seat Belt Harness A 4 point Harness is supplied in...

Page 14: ...DY AND OR THE FIA SFI OR NASCAR TAG PRIOR TO EACH USE CLEANING AND MAINTENANCE TO CLEAN THE HARNESS BELT USE ONLY MILD SOAP AND WARM WATER NEVER USE SOLVENTS OR OTHER CLEANING SOLUTIONS THEY CAN WEAKE...

Page 15: ...Security Features This vehicle is not fitted with either remote or central locking In order to lock each door the ignition key must be used to manually lock each door lock Neither the alarm nor immobi...

Page 16: ...02H6000F REMOVABLE STEERING WHEEL 1 A702H0001F HUB ASSY 1 A702H6001F QUICK RELEASE BOSS 1 A111H6024S HORN PUSH 1 A111H6008F HORN CONTACT RING 1 SEATS A702V0003J DRIVERS HANS RACE SEAT 2 INTERIOR A128B...

Page 17: ...1 A117W6706F 25 6 Otieka Clip 2 A121W6773F 22 6 Otieka Clip 3 A121W6768F 21 5 Otieka Clip 1 A116L6050F 16 5 Otieka Clip 2 A918W6583F 19 5 Otieka Clip 3 A702E0001F BUNG 1 A120M0049F KEYFOB TRANSMITTER...

Page 18: ...8 PTYPE GR8 ZnCr3 2 A120W5284 F SCREW M8X22 CAP HD BRIGHT 2 A111W7130 F SCREW SKT CAP M8X20 Gr12 9 G500 BLK 10 A111W7125 F SCREW SKT CAP M8X16 Gr12 9 G500 2 A702V6001F Harness 6pt Hans 1 A127V0001 Brk...

Page 19: ...ON AND SPRING RATE THESE ARE THE ONLY TYRES RECOMMENDED BY LOTUS FOR USE ON THIS VEHICLE IF YOU CHOOSE TO DEVIATE FROM THIS YOU DO SO AT YOUR OWN RISK Suspension Settings Cup Nitron Dampers Recommende...

Page 20: ...imilar to stopping in traffic again avoiding if possible full stops from above 70 mph By the time you have completed the first 10 miles as above the area around the mounting bolts should be a light bl...

Page 21: ...Part Number A702T0002A Version 6 Exige V6 Cup Car Supplementary Manual 21 7 0 VEHICLE RUNNING IN For all running in details please refer to the owner s handbook...

Page 22: ...larch Liners Check and repair any damage torque check all fixings 13 02 Race Seat Visual inspection of seat and fixings Replace when FIA homologation expires 13 27 Race Harnesses Visual inspection of...

Page 23: ...k upper and lower damper bushes for play Replace if required 31 03 Rear Suspension Incl Hubs Wishbone bushes and rod ends Check for play Front and rear wheel bearings Check for play Suspension geometr...

Page 24: ...exible hoses throughout system 33 03 Master Cylinder Servo ABS Controller Pipes Hoses Master Cylinder Inspect for leaks and test system pressure Inspect brake hoses pipes and hydraulic units Check Mas...

Page 25: ...e silencer rubber isolators Replace 46 00 Cooling Check whole system for leaks Inspect radiator for damage and leaks Check coolant level Renew coolant Pressure system and check for pressure loss over...

Page 26: ...egrtiy of rear diffuser and mounts torque check Check structural integrtiy of rear undertray and mounts torque check The above assumes a normal track day duty cycle for the car Race or heavy use will...

Page 27: ...Part Number A702T0002A Version 6 Exige V6 Cup Car Supplementary Manual 27 9 0 ELECTRICAL CIRCUITS...

Page 28: ...Part Number A702T0002A Version 6 Exige V6 Cup Car Supplementary Manual 28...

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