Lopi Sturbridge Owner'S Manual Download Page 25

Maintenance 

 (for qualified service personnel only)

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Travis Industries

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Maintaining Your Stove's Appearance

Painted Surfaces

Painted surfaces should be cleaned with a duster (make sure the stove is cool).  If scratches occur, lightly sand
the area with fine sandpaper.  Clean the area and, with the stove cool, apply one or two thin coats of stove paint to
the area (mask the area to avoid overspray).  Allow the stove to dry, then turn the stove on to cure the paint (1
hour on medium).

Glass

With the stove cool, clean the glass with soap and water (do not use abrasive cleaners).  To remove the glass,
follow the instructions on page 19.

Yearly Service Procedure

!

Failure to inspect and maintain the stove may lead to improper combustion and a potentially dangerous situation.
The following procedures must be done by a qualified technician.

1

Check the pilot flame.  It should touch approximately 3/8" of the top of the thermopile and touch the top of the
thermocouple (see illustration below).  If it does not, contact your dealer for service.

2

Shut off gas to the stove by turning the gas control knob to "OFF" (see step A under "Starting the Pilot" on page
22).  Let the stove cool for 15 minutes.  Remove the glass (see page 19).

3

Remove the log set (NOTE: the logs are very fragile - see page 20).  If severely deteriorated, replace.
Check the logs for sooting.  A small amount of soot along the bottom of the logs is normal.  If excessive sooting
is found, the stove will require adjustment.  Contact your dealer.

4

Inspect the firebox for the following:

Check the burner for cracked, plugged, or deteriorated holes.

Check the firebox and area around the pilot to make sure there is no warping or damage.

If any problem is found, discontinue use and contact your dealer for service.

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Check the burner holes.

Make sure the burner is not 

warped or damaged.

Check the walls and ceiling 

of the firebox for 

deterioration.

Thermopile

Pilot Hood

Thermocouple

Before Disassembly - Check the pilot flame.  

It should touch the thermocouple and 

thermopile.

5

Replace the log set.  Replace the glass (if the glass is  damaged, replace it).  Make sure the gasket along the
perimeter of the glass contacts the face of the firebox and forms an air-tight seal.  If it does not, re-align or
replace the gasket to insure an air-tight seal.  Replace the glass.

6

Inspect the area behind the access door.  Clean if necessary.  Check the gas control valve and the gas lines.  If
any damage is found, discontinue use and contact your dealer for service.  Clean the air channels and ducts.

7

Follow the instructions for starting the pilot and turn on the main burner.  The flames should be orange/yellow and
not sooty.  If the pilot or main burners do not burn correctly, contact your dealer for service

8

Inspect the vent section.  Damaged sections should be replaced.  Remove any debris or vegetation near the
vent termination.  Contact your dealer if any sooting or deterioration is found near the vent termination.

Summary of Contents for Sturbridge

Page 1: ...building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be pe...

Page 2: ...enance of your new stove an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Informatio...

Page 3: ...ments 16 Finalizing the Installation Leak Test 17 Pilot Adjustment if necessary 17 Air Shutter Adjustment if necessary 17 Check Flame 18 Glass Removal installation 19 Log Installation 20 Operation Bef...

Page 4: ...natural gas NG or for propane LP or LPG Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your...

Page 5: ...or service The pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer A A A A This unit is not...

Page 6: ...Low in BTU s 9 900 Steady State Efficiency up to 80 1 AFUE without blower Up to 67 8 Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature Effi...

Page 7: ...uited for the installation Packing List Propane Conversion Kit Log Set 2 Pipe 8 Pipe and 90 Elbow for gas inlet Door Latch Tool to un latch glass frame Touch Up Paint Additional Items Required Vent se...

Page 8: ...eiling trusses for vertical penetrations You may wish to adjust the stove position slightly to ensure the vent does not intersect with a framing member Fumes and smoke from the paint curing and oil bu...

Page 9: ...than 48 deep before the ceiling returns to 7 The alcove must be at least 27 3 4 wide The heater must not be placed so the vents below or above the door along the sides of heater or along the back of t...

Page 10: ...nlet is shown below A manual shutoff valve is required for installation it must be located within 3 of the heater T Handle gas cocks are required in Massachusetts in compliance with code 248CMR Instal...

Page 11: ...1 25 mm clearance from vent to any combustible vent is 6 5 8 170 mm diameter Use Model GS Direct Vent manufactured by Simpson Dura Vent only or the Chimney Conversion Kit see Addendum 2 Follow the ins...

Page 12: ...rations Remove the screw with a phillips screwdriver Rotate the adjustment plate clockwise until the correct index hole is to the right of the pivot point Insert the screw into the correct index hole...

Page 13: ...lculated to the top of the vent on horizontal terminations and to the top of the termination on vertical terminations Vent Height Elbows add 3 75 mm to the length of the vent system Side View 9 5 8 24...

Page 14: ...Snorkel Termination 14 or 36 add the snorkel height to the vertical height snorkel terminations are used primarily for basement installations AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAA...

Page 15: ...A AAA AAA AAA AAA AAA AAA AAA AAA AAA 5 feet 10 feet 0 feet 0 feet 2 max 0 feet Restrictor Position 7 Remove Diffuser Plate 20 feet 30 feet 31 max 15 feet 25 feet 2 max 5 feet 10 feet 0 feet 20 feet 3...

Page 16: ...H Minimum 84 clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 48 clearance from any mech...

Page 17: ...nscrewed gas will come out of this port Clockwise lowers the flame while counter clockwise raises it 6 Let the heater burn for thirty minutes Adjust the air shutter if necessary to achieve the correct...

Page 18: ...fety hazard Consult your dealer or installer if you suspect an improperly The flames should burn right off the top of the burner ports if they are too blue adjust the air control If the flames are lif...

Page 19: ...into the hole on the glass frame latch Pull the latch out then up to detach it from the glass frame c Use both hands to grasp the glass frame and lift it up until both the tabs at the bottom disengage...

Page 20: ...AA AAAA A AA AA A AA AA AA AA AA A Place the rear log so it rests against the ledge on the back wall of the firebox Push on the outer edges to insure it sits up straight Note how it does not cover an...

Page 21: ...operating the fireplace is attached to the inside of the fireplace here Replace it for easy reference Optional Blower Control On Off Switch This control is used to turn the flame on and off Optional B...

Page 22: ...U SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly until you see the pi...

Page 23: ...anually After the pilot has been started See the instructions included with the remote for details on operation For systems with wall thermostats use this switch to control the temperature right is ho...

Page 24: ...you will hear a dull clicking sound This is the valve Blower Snap Disk This part can produce a clicking sound as The appliance may creak with change of temperature THIS IS NORMAL Pilot Flame The pilo...

Page 25: ...ssive sooting is found the stove will require adjustment Contact your dealer 4 Inspect the firebox for the following Check the burner for cracked plugged or deteriorated holes Check the firebox and ar...

Page 26: ...ceiver is turned Off One of the two remote control batteries is dead See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to OFF Use the remote closer to the stove See the...

Page 27: ...n burners The main burners are switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner ON OFF MAIN B...

Page 28: ...ire Red Optional Remote Control Spark Electrode Pilot Hood On Off Switch Brown Optional Thermostat 7 4 10 9 1 3 Optional Blower Green Hot black Common white Ground green Blower Snap Disk Power In Mole...

Page 29: ...s information manual provided with this appliance For assistance or additional infor mation consult a qualified installer service agency or the gas supplier WARNING Operation of this appliance when no...

Page 30: ...e which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence...

Page 31: ...left AA AA AA A A AA A A A AA AA AA A A AA AA A AA AA A A AA A A AA A AA A AA A A A A A AA AA AA A A AA A AA A A A AA A AA AAA A A AA A A AA AA A AA AA AA AA AA AA A Slide the air shutters all the way...

Page 32: ...nsertion 4 8 1 2 The new LP orifice has 1 2 stamped on it The old NG orifice has 48 stamped on it Apply thread sealant to the new orifice and install 5 16 d e 4 Remove the pilot orifice following the...

Page 33: ...post a b Slotted Screwdriver or T 20 Torx Install the LP regulator Use the screws included with the LP regulator Tighten to approximately 25 Lbs torque c Slotted Screwdriver or T 20 Torx 6 Make the ga...

Page 34: ...ve the grounding prong from this plug 1 Slide the thermodisk into the holder underneath the firebox Snap Disk Bracket attached to stove Snap Disk 2 Attach the blower following the directions below Sli...

Page 35: ...o the molex connector on the wiring harness With the outer black casing of the power cord 1 through the hole install the strain relief The strain relief is best installed using pliers to Attach the tw...

Page 36: ...firebox AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA A A A A A A A A A A A A A AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA A A A A A A A A A A A A A AAAAAAAA...

Page 37: ...as possible to prevent them from striking the sides of the cast body AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAA AAAAAAAA AAA...

Page 38: ...6 I D Security Chimneys 6 I D Jackes Evans 6 I D Hart Cooley 6 I D Pro Jet 6 I D Chimney Conversion Kit B 932 Simpson Dura Vent 6 I D Air Jet 6 I D Metal Fab 6 and 7 I D Amer Metals 6 7 I D Metalbesto...

Page 39: ...Termination 990 90 Elbow Flashing included in 934 Masonry Conversion Kit Make sure the coaxial pipe maintains a 1 clearance to any combustible The vent must be sealed air tight High Temp Silicone Conn...

Page 40: ...izontal Vent Termination Requirements 16 How this Stove Works 27 Installation Options 6 Items Required for Installation 7 Leaking Gas See Inst on Cover Listing Information 29 Location of Controls 21 L...

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