Longevity TIGWELD 160SX Operating Manual Download Page 15

160 SX/200SX AC/DC TIG STICK WELDER

 

 

                                   - 14 -                                          

Troubleshooting 

  . 

A

 

Black welding spot

 

      ——This shows the welding spot is oxidized without being protected effectively and you can 

make the following inspection 

 

1.

 

Make sure that the valve of argon cylinder has been opened with sufficient pressure. As a rule, 

if  the  pressure  within  the  cylinder  is  lower  than  0.5MPa,  then  it  is  necessary  to  refill  the 

cylinder. 

2.

 

Check if the argon flow-meter is turned on with sufficient flow. You can select different flow 

rates  in  light  of  varying  welding  current,  but  too  small  flow  may  lead  to  inadequate  gas 

stiffness and thus failure to cover all the welded spots. We suggest argon flow should never be 

lower than 3l/min no matter how weak the current will be. 

3.

 

The easiest way to check gas delivery is to touch the nozzle of welding torch to see whether 

the gas passage of the welding torch is blocked. 

4.

 

Poor sealing of gas passage or lower gas purity will also give rise to welding quality trouble. 

5.

 

Strong air flow in the environment may also lead to deterioration of welding quality. 

B

Difficulty in arc starting with easy arc breaking

 

1.

 

Make sure that the tungsten electrode in use is of good quality as discharge ability of inferior 

tungsten electrode may fail      the requirement

 

2.

 

Tungsten  electrode  without  sharpening  treatment  is  also  unable  to  start  arc  and  leads  to 

unstable arc. 

C

Output current can’t reach the rated value

 

Deviation of power voltage from the rated value will lead to unconformity of output current 

value  with  the  set  value.  When  power  voltage  is  lower  than  the  rated  value,  maximum  output 

current of the welder may also be lower than the rated value. 

D

Unstable current in the operation of the welder

 

      This may be attributed to the following factors

 

1.

 

Change in grid voltage

 

2.

 

Interference from the power grid or other power equipments. 

E

Severely burn of the tungsten needle 

The  duty  cycle  is  adjusted  too  large,  causing  emission  from  the  workpiece  to  the  tungsten 

electron for too long, resulting in severe heat of the tungsten needles. 

Summary of Contents for TIGWELD 160SX

Page 1: ...160 SX 200SX AC DC TIG STICK WELDER 0 Operating Manual For TIGWELD 160SX 200SX INVERTER AC DC TIG STICK WELDERS 110V 220V...

Page 2: ...PG 3 4 Warranty Shipping Damage Order Information PG 5 7 Warning and Safety Information PG 8 General Description PG 9 Specifications and Ratings PG 10 12 Front Panel Overview and Controls PG 13 Routi...

Page 3: ...Please take a moment to register your product on our website at www longevity inc com or www lweld com Once again thank you for choosing Longevity as your main welding supplier Longevity Global Inc 2...

Page 4: ...iew our Terms and Policies page on our website at the following website link http www longevity inc com terms Shipping Damage Your machine is insured against damage during shipping Keep all packing ma...

Page 5: ...n case you need warranty work Order No _________________________________ Date of Purchase _____________________________ Warranty Period ______________________________ Out of Warranty Service Customers...

Page 6: ...he equipment Only high quality welding tools should be used Electric Shock can be fatal Ensure that ground cable is connected in accordance with applicable safety codes Never touch electrodes wires or...

Page 7: ...rk place Keep a fire extinguisher nearby and have all personnel trained in its use Surface noise generated while welding or cutting can be harmful to hearing In the event of a machine fault Refer to t...

Page 8: ...ct your hearing Ensure that machine is grounded through the power cord or on the machine case Never operate the machine in bare feet or on a wet floor Never switch the machine off while it s in use Do...

Page 9: ...ffordable price with a DUAL VOLTAGE capability This compact versatile unit offers the user a simple array of controls to accurately set the welder to perform under a wide variety of situations includi...

Page 10: ...IG 10 200 STICK 30 140 STICK 30 160 STICK 30 145 STICK 30 195 No load voltage V 50 80 50 80 Rated working voltage V TIG 16 TIG 16 4 TIG 16 TIG 18 STICK 25 6 STICK 26 4 STICK 25 8 STICK 27 8 Pre gas ti...

Page 11: ...justment knob 3 Current meter 4 ARC TIG change over switch 5 HF Life ARC change over switch 6 Last flow time adjustment 7 Pre flow time adjustment 8 Power switch 9 Pulse frequency change over switch 1...

Page 12: ...to flow through the torch after the foot pedal is trigger is depressed 6 Pre Flow Control Controls the amount of time measured in tenths of a second that the shielding gas is allowed to flow though th...

Page 13: ...er these circumstances do not power off the machine This allows the internal cooling fan to continue working to cool your machine Once the machine cools down to safe temperatures you can continue to s...

Page 14: ...g machine should be cleaned once a month Keep the machine exterior clean with mild soap and water Do not walk on or store items on the cables or cords Do not jar drop or stack items on top of the mach...

Page 15: ...s purity will also give rise to welding quality trouble 5 Strong air flow in the environment may also lead to deterioration of welding quality B Difficulty in arc starting with easy arc breaking 1 Mak...

Page 16: ...djusted too small 3 The secondary inverter has field pipe damage G The abnormal pilot lamp is on 1 The light is on when the welder work abnormally please turn off the power switch and then reboot the...

Page 17: ...ales sales longevitywelding com Customer Service help longevitywelding com Dealers dealers longevity inc com Please join our welding forums to share welding tips and tricks to receive useful informati...

Reviews: