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2.3 

Brief 

Introduction

GRAND TIG 200 DC adopts the latest Pulse Width Modulation (PWM) technology and the Insulated 
Gate Bipolar Transistor (IGBT) power modules. It uses switching frequencies in the 20KHz-50KHz ranges 
so as to replace the traditional line-frequency transformer type welding machines. Thus, machines are 
characterized with portability, small size, lightweight, low energy consumption and noise, etc.
GRAND TIG 200 DC has excellent performance: constant current output makes welding arc more 
stable; fast dynamic response speed reduces the impact from the arc length fluctuation to the current; 
accurate stepless current adjustment and pre-setting function. There are also some automatic 
protection functions for under voltage, over current, over heat, etc. inside the welder, when the
problems listed before occurred, the alarm light on the front panel is on and at the same time the 
output current will be cut off. It can self-protect, prolong the usefull life, greatly improved the reliability 
and practicality of the welding machine.
The parameters of the machine on the front panel all can be adjusted continuously and steplessly, 
such as welding current, down slope time and post flow time etc. When welding, it takes high 
frequency and high voltage for arc igniting to ensure the success ratio of igniting arc.
This machine has wide range of applications. Given its small size, light weight, easy and flexible 
operation, it can be used in various kinds of environment, such as working aloft, field work, interior 
decoration, etc.
TIG series of welding machines is suitable for all positions welding for various plates made of stainless 
steel, carbon steel, alloyed steel, titanium, magnesium, cuprum, etc, which is also applied to pipe
installment, mould mend, petrochemical, architecture decoration, car repair, bicycle, handicraft and 
common manufacture.

2.4 

Duty cycle

and 

Over-heat

The letter “X” stands for Duty Cycle, which is defined as the portion of the time a welding machine 
can weld continuously with it’s rated output current within a certain time cycle (10 minutes). 
The relation between the duty cycle “X” and the output welding current “I” is shown as the right figure. 
If the welding machine is overheating, the IGBT over-heat protection sensing will send a signal to the 
welding machine control unit to cut the output welding current OFF and light the over-heat pilot lamp 
on the front panel.  In that case, the machine should not be welding for 10-15 minutes to cool down 
with the fanrunning. When operating the machine again, the welding output current or the duty cycle 
should be reduced.

 

Relation of welding current and 

duty 

cycle for 

GRAND TIG 200 DC 

 

Summary of Contents for GRAND TIG 200 DC

Page 1: ...es GRAND TIG 200 DC IMPORTANT Read this OPERATOR MANUAL together with PRESCRIPTION AND COMPLIANCE MANUAL before to use this equipment In case of loss one of two parts contact immediately your dealer A...

Page 2: ...Set up installation for MMA Welding 3 3 2 Operation for MMA Welding 3 3 3 MMA Welding 3 3 4 MMA Welding trouble shooting 3 4 Installation Operation for TIG Welding 3 4 1 Set up installation for TIG We...

Page 3: ...ly system Consideration should be given to shielding the supply cable of permanently installed arc welding equipment in metallic conduit or equivalent Shielding should be electrically continuous throu...

Page 4: ...nsors for high protection Weight Extremely low weight and versatility Generator friendly Designed to work with diesel generators and to avoid failures due to its voltage spikes 2 2 Technical Data Mode...

Page 5: ...h frequency and high voltage for arc igniting to ensure the success ratio of igniting arc This machine has wide range of applications Given its small size light weight easy and flexible operation it c...

Page 6: ...ing The circuit adopts current feedback control technology to insure current output stability Meanwhile the welding current parameters can be adjusted continuously and steplessly to meet with the requ...

Page 7: ...mode the trigger is pulled and held on to activate the welding circuit when the trigger is released the welding circuit stops 4T is known as latching mode The trigger is pulled once and released to ac...

Page 8: ...ctrode connected to output socket DCEN Electrode connected to output socket 1 Connect the earth lead to tighten clockwise 2 Connect the earth clamp to the work piece Contact with the work piece must b...

Page 9: ...ckly reversed to joints If the work piece distance from the welding machine the second line electrode holder and ground is longer so choose the appropriate conductor cross sectional area should be lar...

Page 10: ...ry electrodes 3 Excessive Spatter Amperage too high Decrease the amperage or choose a larger electrode Arc length too long Shorten the arc length 4 Weld sits on top lack of fusion Insufficient heat in...

Page 11: ...wrong voltage 10 With the corresponding input power supply terminal or socket good contact and prevent oxidation 11 With a multi meter measure the input voltage is within the fluctuation range 12 The...

Page 12: ...ule applies to all the other forms of DC welding as well DC TIG welding is a process in which an arc is struck between a TUNGSTEN electrode and the metal work piece The weld area is shielded by an ine...

Page 13: ...eld in place until a weld pool is created a circular movement of the tungsten will assist is creating a weld pool of the desired size Once the weld pool is established tilt the torch at about a 75 ang...

Page 14: ...e flat to the maximum level that still allows arc start and eliminates arc wonder will improve the weld penetration and increase the electrode life Some welders still grind electrodes to a sharp point...

Page 15: ...e tungsten is off of the work piece 2 5mm Touching the filler wire to the tungsten Keep the filler wire from touching the tungsten during welding feed the filler wire into the leading edge of the weld...

Page 16: ...ng whistle calling or peculiar smell If there is one of the above problems find out the reason and clear it If you can t find out the reason please contact your local service repair station or distrib...

Page 17: ...the welder s output The welding cable damaged Repair or change it The earth cable connected unstably Check the earth cable The welding cable is too long Use an appropriate welding cable There is oil o...

Page 18: ...on always on Welding machine E10 Phase loss Yellow lamp thermal protection always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always o...

Page 19: ...4 4 Electrical schematic drawing...

Page 20: ...LOKERMANN Srl Via Produzione 16 18 37044 Cologna Veneta VR Italy Tel 39 0442 1722469 lokermann lokermann eu www lokermann eu...

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