LOKERMANN GRAND ARC 400 CEL User Manual Download Page 21

S/N 

Troubles 

Reasons 

Solutions 

Turn on the power 

source, and fan works, 

but the power light is 

not on.  

The power light damaged or 

connection is not good 

Test and repair the inside 

circuit of power light Pr3 

Power PCB failures 

Repair or change power 

PCB Pr2 

Turn on the power source, 

and the power light is on, 

but fan doesn’t work 

There is something in the fan 

Clear out 

The fan motor damaged 

Change fan motor 

Turn on the power source, 

and the power light is not 

on, and fan doesn’t work 

No input voltage 

Check whether there is 

input voltage 

Overvoltage (Input voltage is too 

much or not) 

Check input voltage 

4  No no-load voltage output  There is trouble inside the 

machine 

Check the main circuit, Pr1 

and Pr2 

5  No current output in the 

welding 

Welding cable is not connected 

with the two output of the 

welder. 

Connect the welding cable 

to the welder’s output 

Welding cable is broken 

Wrap, repair or change the 

welding cable 

Earth cable is not connected or 

loosen 

Check the earth clamp 

Not easy to start arc in the 

welding, or easy to cause 

sticking  

The plug  loosen or connect not 

well 

Check and tighten the plug 

Oil or dust covered the 
workpiece 

Check and clear out 

Wrong mode selected 

Check the MMA selector 

switch is selected 

 

7  The arc is not stable in the 

welding process 

The arc force is too small 

Increase the arc force 

8      The welding current can not 

be adjusted 

Welding current potentiometer in 

the front panel connection not so 

good or damaged 

Repair or change the 

potentiometer 

9  The penetration of molten 

pool is not enough(MMA) 

The welding current  adjusted too 

low 

Increase the welding 

current 

The arc force adjusted too small 

Increase the arc force 

10  Arc blow 

Airflow disturbance 

Use the shelter from airflow 

The electrode eccentricity 

Adjust the electrode angle  

Change the electrode 

Magnetic effect 

Incline the electrode to the 

opposite way of the 

magnetic blow  
Change the position of earth 

clamp or add  earth cable in 

the two side of workpiece 
Use the short arc operation 

11  The alarm light is on 

Over heat 

protection 

Over weldin g 

current 

Induce the welding current 

output 

Working time 

too long 

Induce the duty cycle 

(interval work) 

Over current 

protection 

Unusual current 

in the main 

circuit 

Test and repair the main 

circuit and drive PCB 

(Pr1) 

 

Summary of Contents for GRAND ARC 400 CEL

Page 1: ...nes IMPORTANT Read this OPERATOR MANUAL together with PRESCRIPTION AND COMPLIANCE MANUAL before to use this equipment In case of loss one of two parts contact immediately your dealer Allow the operato...

Page 2: ...allation for MMA Welding 3 2 2 Operation for MMA Welding 3 2 3 MMA Welding 3 2 4 MMA Welding Fundamentals 3 2 5 MMA Welding trouble shooting 3 3 Installation Operation for TIG Welding 3 3 1 Set up ins...

Page 3: ...nd receivers c computer and other control equipment d safety critical equipment for example guarding of industrial equipment e the health of the people around for example the use of pacemakers and hea...

Page 4: ...tric shock by touching these metallic objects and the electrode at the same time The operator should be insulated from all such bonded metallic objects Earthing of the workpiece Where the workpiece is...

Page 5: ...e applications Designed to work with diesel generators and to avoid failures due to its voltage spikes Power source wind tunnel cooling construction for protection against environmental contamination...

Page 6: ...lly to protect the electro de While TIG operation the minimum current will be outputted firstly until the arc is ignited by lifting method the output current will rise to the preset value which can pr...

Page 7: ...hile the welding current parameters can be adjusted continuously and steplessly to meet with the requirements of welding craft 2 6 Volt Ampere Characteristic MMA series of welding machines has excelle...

Page 8: ...mode indicator 11 MMA VRD mode indicator 12 Lift TIG mode indicator 13 Arc Force control knob 14 Hot Start control knob Denotes more detailed explanation of function to follow Further Controls Explai...

Page 9: ...ave a negative effect on the weld quality due to tungsten contamination Lift arc starting works by gently touching the tungsten on the work piece andthen lifting it off The contro l circuit will sense...

Page 10: ...power switch so that the power switch is ON position then the power indicator light the fan comes on the device work properly 2 Select the MMA MMAVRDfunction with the LIFT TIG MMA MMA VRD selector sw...

Page 11: ...ctrode rod or stick The electrode rod is made of a material that is compatible with the base material being welded and is covered with a flux tha t gives off gaseous vapours that serve as a shielding...

Page 12: ...filler metal to the molten pool These additional functions are provided mainly by the covering on the electrode 3 2 4 MMA WeldingFundamentals Electrode Selection As a general rule the selection of an...

Page 13: ...is to have an arc length no greater than the diameter of the core wire Electrode Size mm Current Range Amps 2 5 mm 60 95 3 2 mm 100 130 4 0 mm 130 165 5 0 mm 165 260 Electrode Angle The angle that th...

Page 14: ...nt grease oil and dirt including mill scale from base metal Poor welding technique Use the correct welding technique or seek assistance for the correct technique 5 Lack of penetration Insufficient hea...

Page 15: ...he fluctuation range 10 The power ground is well grounded NOTE When TIG operation the shielded gas is inputted to welding gun directly Secure the gas cylinder in an upright position by chaining them t...

Page 16: ...Diameter DC Current 1 0mm 25 85 1 6mm 50 160 2 4mm 160 250 3 2mm 250 400 4 0mm 400 500 Shielding Gas Selection Alloy Shielding Gas Carbon Steel Welding Argon Stainless Steel Welding Argon Nickel Allo...

Page 17: ...ct the torch to the DC output terminal Incorrect tungsten being used Check and change the tungsten type if necessary Tungsten being oxidised after weld is finished Keep shielding gas flowing 10 15 sec...

Page 18: ...Tungsten incorrect or in poor condition Check that correct type of tungsten is being used Remove 10mm from the weld end of the tungsten and re sharpen the tungsten Poorly prepared tungsten Grind marks...

Page 19: ...arc in unprotected eyes Ensure good ventilation of the machine to improve Duty Cycle Turn off the engine when the operation finished for energy consumption efficiency When power switch shuts off pro t...

Page 20: ...e or overheated If the arc welding machine has the above problems it should be fastened or changed Observe whether the current output cable is damaged If it is damaged it should be insulated or change...

Page 21: ...to cause sticking The plug loosen or connect not well Check and tighten the plug Oil or dust covered the workpiece Check and clear out Wrong mode selected Check the MMA selector switch is selected 7...

Page 22: ...on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp thermal protection always on E16 Wire feeder over l...

Page 23: ...AC AC Vcc 0 Vcc Vc Vc PR2 iventer board PR1 control board Vc Vc FA MMA 250 T1 rectifier bridge K C1 condenser FA fan OT protection J4 T2 T3 T4 T5 IGBT moduler T6 T7 fast recovery diode B1 main transf...

Page 24: ...LOKERMANN Srl Via Produzione 16 18 37044 Cologna Veneta VR Italy Tel 39 0442 1722469 lokermann lokermann eu www lokermann eu...

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