Loctite Hysol 98038 Operation Manual Download Page 1 | Manualshive

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EQUIPMENT

O P E R A T I O N M A N U A L

®

Loctite

®

Hysol

®

Wheel Coater

98038

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Summary of Contents for Hysol 98038

Page 1: ...EQUIPMENT O P E R A T I O N M A N U A L Loctite Hysol Wheel Coater 98038 ...

Page 2: ...e Illustration 4 5 Operation 5 6 5 1 Set up 5 5 2 Start up 5 5 3 Shut down 5 5 4 Film Thickness Adjustment 6 5 5 Temperature Adjustment 6 6 Care Cleaning and Maintenance 7 8 6 1 Char Removal 7 6 2 Clutch 7 6 3 Drive Chain 8 6 4 Fuse Motor Controller 8 6 5 Drive Motor 8 7 Troubleshooting 9 8 Documentation 9 12 8 1 Spare Parts 9 8 2 Assembly Drawing 10 8 3 Wiring Diagram and Schematic 11 8 4 Parts L...

Page 3: ... by an authorized Loctite service representative Wear heat resistant leather gloves when operating or maintaining a hot machine Always use extreme care when using the Hysol Wheel Coater Roll temperature and adhesive may reach 400 F Avoid skin contact with the roll If molten adhesive is accidentally deposited on skin immerse immediately in cold water DO NOT ATTEMP TO REMOVE LARGE AMOUNTS OF GLUE FR...

Page 4: ...d a transfer roller which is driven by a variable speed electric motor The thickness of the adhesive film is fully adjustable and a thermometer is used to indicate reservoir temperature The variable speed motor and film thickness control greatly contributes to increase productivity of hot melt adhesive applications 2 2 Theory of Operation The adhesive is applied by passing the surface of the part ...

Page 5: ...mensions 15 W x 6 1 4 H x 22 1 2 D Warm up time Approximately 30 minutes Weight 58 lbs 26 4 Kg Operating temperature Factory set to 375 F 190 C Adjustable Thermo Switch Range 50 F to 600 F 10 C to 315 C Fuse Description Bussman ABC 3 AMP Fuse 6F041 250 VOLT Fuse Holder Code G Ceramic Body Fast Acting Notice Do not exceed 450 F 230 C ...

Page 6: ...Watts Loctite Corporation 1001 Trout Brook Crossing Rocky Hill CT 06067 2 50 550 HEATER SWITCH MOTOR SWITCH BEFORE REMOVING COVER DISCONNECT FROM POWER SUPPLY ELECTRICAL HAZARD CAUTION 22 1 2 15 6 5 16 Figure 1 Item Description 1 Power Switch 2 Motor Speed Control 3 Transfer Roller 4 Reservoir Lid 5 Thermometer 6 Machine Base 7 Motor 8 Motor Brushes 9 Gearmotor Bracket 10 Chain Guard 11 Sheet Meta...

Page 7: ... ON position Red indicator light will come on Allow machine to warm up 30 minutes Observe thermometer Add additional pellets as required to bring the fill level to between 1 and 2 deep Caution DO NOT ATTEMPT TO ACTIVATE THE COATING ROLL BEFORE OPERATING TEMPERATURE IS ATTAINED To do otherwise will cause a motor overload which will blow the fuse F1 Turn rotary switch on the motor speed control item...

Page 8: ...temperature of the machine is factory set at 375 F This setting should be sufficient for most EVA adhesives For other types of adhesives refer to the data sheet for the adhesive application temperature or call Technical Service for assistance The temperature thermo switch set point shaft is not intended for operator adjustment and is accessible only by removing the sheet metal cover from the adhes...

Page 9: ...aint remover to remaining char Allow paint remover solvent to soak on the char It may be necessary to allow paint remover to soak overnight Remove softened char and reapply paint remover as required 6 2 Clutch The clutch is factory set and seldom needs adjustment In the event that additional torque is needed the following is the torque setting procedure 1 Remove chain guard 2 Remove set screw on c...

Page 10: ...oller fuse will blow in the event of a motor overload Before replacing fuse check for cause of motor overload Notice Pot must be hot Remove drive chain and check for free rotation of roll Replace the motor control fuse with a Bussman ABC 3AMP Fuse 6F041 250 VOLT Fuse Holder Code G Ceramic Body Fast Acting type AGC 3Amp or equivalent 6 5 Drive Motor Inspect motor brushes every 300 hours Replace bru...

Page 11: ...or is defective Replace motor Clutch is loose Tighten clutch Roll slows or stops under load Motor torque exceeded Reduce load Clutch is loose or contaminated Clean and or adjust clutch with oil Rapid accumulation of Char or Pot temperature too high Reduce pot temperature excessive smoking of adhesive Notice Electrical troubleshooting must be performed by a qualified electrician or appliance repair...

Page 12: ...63 31 8 15 5 2X MOTOR SWITCH HEATER SWITCH 17 62 4X 38 61 BEFORE REMOVING COVER DISCONNECT FROM POWER SUPPLY ELECTRICAL HAZARD CAUTION 6 19 7 29 60 18 32 41 4X 2X 36 31 55 22 37 4X 50 52 35 33 43 2X 16 4X 53 34 22 4X 49 57 4X 37 22 BOTH ENDS 47 SHIP WITH MACHINE 25 INSULATION COVERS BOTTOM AND SIDES OF ADHESIVE POT Figure 3 ...

Page 13: ...4 10 SHIP FIVE SPARES WITH MACHINE DC MOTOR CONTROLLER THERMOSWITCH ON OFF SWITCH SWITCH BOX ELECTRICAL SCHEMATIC GND 1 2 HEATERS A2 L2 4 A1 3 L1 3 AMP BLK RED DC GEARMOTOR TERMINAL STRIP INSIDE MOTOR CONTROLLER MOTOR LEADS 14 40 12 21 A1 A2 BLACK RED L2 L1 SILVER GOLD GND 5X 20 11 SECURES COILED CORD FOR SHIPMENT CONDUIT CARRIES HEATER WIRES PASSES UNDER GEARMOTOR HEATER CABLES WHITE SILVER GOLD ...

Page 14: ...7 2 RETAINER PUSH 6 SCREW 28 8 NUT HEX 1 4 20 29 1 COVER SWITCH UNFINISHED 600 WC 30 4 RIVET S 42 SB 31 7 SCREW RHMS 10 32 X 3 8 PHILLIPS Item Qty Description Available Part 32 8 SCREW RHMS 10 32 X 5 8 PHILLIPS 33 4 SCREW RHMS 6 32 X 1 4 PHILLIPS 34 1 SCREW SET 1 4 20 X 1 4 35 4 SCREW HEX HEAD CAP 1 4 20 X 1 3 4 36 6 SCREW HEX HEAD CAP 1 4 20 X 3 4 37 8 SCREW RHMS 8 32 X 1 2 38 4 SCREW RHMS 8 32 X...

Page 15: ...tion with the Products are available from Loctite the use of products parts or attachments which are not manufactured by Loctite no claim shall be allowed No Products shall be returned to Loctite for any reason without prior written approval from Loctite Products shall be returned freight prepaid in accordance with instructions from Loctite NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN A...

Page 16: ...any de México S A de C V Calzada de la Viga s n Fracc Los Laureles Loc Tulpetlac C P 55090 Ecatepac de Morelos Edo de México México Loctite Brazil Av Prof Vernon Krieble 91 06690 11 Itapevi São Paulo Brazil www loctite com Loctite and Hysol are trademarks of Loctite Corporation U S A Copyright 2001 Loctite Corporation All rights reserved Data in this manual is subject to change without notice P N9...

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