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GLOBAL AVAILABILITY

GLOBAL SERVICE

WORLDWIDE

EQUIPMENT

O P E R A T I O N   M A N U A L

Hand-held

Applicator

97111
97112
97116

8950087 Rev A Hand-Held Appl  5/1/00  3:38 PM  Page 3

Summary of Contents for 97111

Page 1: ... GLOBAL AVAILABILITY GLOBAL SERVICE WORLDWIDE EQUIPMENT O P E R A T I O N M A N U A L Hand held Applicator 97111 97112 97116 8950087 Rev A Hand Held Appl 5 1 00 3 38 PM Page 3 ...

Page 2: ...penses Loctite innovative chemistries up to 50 000 cPs Worldwide Availability Worldwide Service Application support for integrating both the adhesive and equipment interface For additional information on Loctite Worldwide Adhesives and Equipment please contact your local Loctite representative for a copy of the Loctite Design Handbook HAND HELD APPLICATOR 97111 97112 97116 inner flaps on front and...

Page 3: ...1 2 3 4 4 6 11 10 6 97116 97111 97112 97116 5 6 6 8 9 7 5 inner flaps on front and back covers crop 1 shorter at this hairline rule 8950087 Rev A Hand Held Appl 5 1 00 3 38 PM Page 5 ...

Page 4: ...aster 97113 97114 97115 97118 97119 97113 14 Titel Raster 97113 97114 97118 97119 97113 97114 97116 97111 97112 97101 1x 1x 1x 2x R 97103 ESC A B A B B A 97103 97204 97006 R R START CON T bar psi 97006 Reservoir Options Manual Controller Semi Automatic Controller Hand held Applicator Dispense Valve Rotospray Advancing Slide Rotospray Dispense Valve Automatic Controller Syringe System Reservoir Opt...

Page 5: ...5 6 4 2 Mounting the Hand Grip 7 5 Dispensing 5 1 First Operation 7 5 1 1 Priming the Hand held Applicator 7 5 1 2 Adjusting the Dispensed Quantity 8 5 1 2 1 Adjusting the Suck Back Effect Piston Stroke 8 5 1 2 2 Mounting the Feedtube Adapter 9 5 2 Shutdown 10 5 3 Returning to Operation 10 5 4 Valve Assembly Replacement 10 6 Troubleshooting 11 7 Accessories and Spare Parts 12 8 Equipment Warranty ...

Page 6: ...n the front fold out page see Section 2 1 Instruction steps in the illustrations are indicated with arrows When several instruction steps are indicated in an illustration the shading of the arrow has the following meaning Black arrow 1st step Grey arrow 2nd step White arrow 3rd step 1 2 Items Supplied 1 Hand held Applicator 97111 mechanical or Hand held Applicator 97112 pneumatic footswitch or Han...

Page 7: ...tor provides hand comfort and application control to eliminate hand fatigue and improve dispensing accuracy The applicators can be used in a hand held fashion or mounted in a stationary manner that allows easy production line integration for fulfilling your dispensing needs Loctite provides a selection of product reservoirs that could be used with the various Hand held applicators that are availab...

Page 8: ...s controlled by three main factors Amount of pressure in the reservoir Length of time the shutoff valve remains open Dispensing needle size 97111 The opening of the Hand held Applicator 97111 takes place manually by actuating the trigger lever 97112 The opening of the Hand held Applicator 97112 is pneumatically controlled The start is initiated with the foot switch 97116 The opening of the Hand he...

Page 9: ...r Accessory Order No 97120 Weight pistol grip 0 115 kg 4 oz Weight 97111 97112 97116 0 100 kg 3 5 oz 0 140 kg 4 9 oz 0 340 kg 11 96 oz Dimensions Technical Data 3 76 0 mm 3 0 in 132 0 mm 5 2 in 152 0 mm 5 98 in 97112 97116 8 31 Ø 28 5 mm 1 12 in 30 0 mm 1 18 in Ø 17 4 68 in 30 0 mm 1 18 in 66 5 mm 2 6 in 42 0 mm 1 65 in 41 0 mm 1 6 in 97116 97111 8950087 Rev A Hand Held Appl 5 1 00 3 38 PM Page 15...

Page 10: ...oir 97111 max 2 m 6 6 ft 97112 97116 max 2 m 6 6 ft max 2 m 6 6 ft R Change Off On Power Refill Empty 97110 max 2 m 6 6 ft 97111 97112 97116 A 5 Liter 97105 97106 2 Liter 97107 97108 B 300 ml Cartridge Reservoir 97109 97110 8950087 Rev A Hand Held Appl 5 1 00 3 39 PM Page 20 ...

Page 11: ...only Installation 4 90 260 VAC 47 63 Hz 2 AM XS1 XS 1 Sta rt XS 2 Reservo ir Loctite Ire lan d Ltd Mad e in Germ any cat no 97 102 XS2 XS1 max 2 m 6 6 ft 97116 97112 97116 97102 C Semi Automatic Controller 97102 8950087 Rev A Hand Held Appl 5 1 00 3 38 PM Page 17 ...

Page 12: ...ing valve slanted upward so that no air will be trapped inside the valve chamber Slide the silicone tubing provided over the dispensing needle 97111 Perform the filling of the product line according to the operating instructions of the LOCTITE Manual Controller 97101 97112 97116 Perform the filling of the product line according to the operating instructions of the LOCTITE Controller 97102 Installa...

Page 13: ...ment knob 7 Product drips Turn the adjustment knob counter clockwise The piston stroke suck back effect is increased Product comes delayed after triggering Turn the adjustment knob clockwise Perform the adjustment of the dispensed quantity according to the operating instructions of the LOCTITE Manual Controller 97101 97112 97116 Initiate a time controlled dispensing start approx 0 50 sec long see ...

Page 14: ...ff the product feedline evenly with a knife cutters or hose cutter approximately 13 cm from dispensing valve Slide the black caps on the 6 3 mm and 9 5 mm feedlines Firmly insert the 6 3 mm and 9 5 mm product feedlines into the adapter Press on the black caps as protection against unintentional loosening of the adapter Exchange the 6 3 mm reservoir threaded connector for a 9 5 mm connector Fill th...

Page 15: ...nt of the dispensing quantity according to Section 5 1 5 4 Valve Assembly Replacement Removing Valve Assembly Hold valve assembly in hand While holding valve in hand rotate Ring clockwise until valve assembly is disengaged from actuator assembly Next pull valve assembly including product feedline out through the actuator assembly Installing New Valve Assembly 97999 First insert the product feedlin...

Page 16: ...ir pressure too low Air in the dispensing valve product feedline Piston stroke suck back effect too large Piston stroke suck back effect too small Increase stroke by adjusting knob Correctly connect the product feedline Correctly connect the pressurized air line Replace the product feedline and or dispensing valve and or dispensing needle Purge the product feedline dispensing valve and dispensing ...

Page 17: ... 50 pcs box ID Size 0 25 mm red 97228 2 Dispense Needle Polypropylene Flexible PPF Dispense Needle PPF15GA 50 pcs box ID Size 1 37 mm amber 97229 Dispense Needle PPF18GA 50 pcs box ID Size 0 84 mm green 97230 Dispense Needle PPF20GA 50 pcs box ID Size 0 58 mm pink 97231 Dispense Needle PPF25GA 50 pcs box ID Size 0 25 mm red 97232 4 Luer Lok Adapter Kit 97233 5 Hand held Applicator Actuator manual ...

Page 18: ...ble from Loctite the use of products parts or attachments which are not manufactured by Loctite No Products shall be returned to Loctite for any reason without Loctite s prior written approval Products shall be returned freight prepaid in accordance with Loctite s instructions NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM ...

Page 19: ...4 1 2 3 31 8 mm 30 0 mm 12 7 mm 56 1 mm 38 6 mm 5 4 6 7 8 9 inner flaps on front and back covers crop 1 shorter at this hairline rule 8950087 Rev A Hand Held Appl 5 1 00 3 38 PM Page 8 ...

Page 20: ... 97116 Applicable EC Regulations EG Machine Regulations 89 392 EWG version 93 68 EWG Applicable harmonized standards DIN EN 292 Part 1 11 1991 DIN EN 292 Part 2 11 1991 Date Manufacturer s signature 1995 Information regarding the Signer President Worldwide Manufacturing Peter G Dowling For changes to the unit that were not approved by Loctite this declaration loses its validity Declarations of Con...

Page 21: ...Loctite is a registered trademark of Loctite Corporation Hartford CT USA 1995 8950087 Rev A 8 97 8950087 Rev A Hand Held Appl 5 1 00 3 38 PM Page 2 ...

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