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23

The time between cleaning will vary from weeks to months depending 

upon water conditions and usage.
The depth of lime buildup should be measured periodically. Heaters 

equipped with cleanouts will have about 2” of lime buildup when 

the level of lime has reached the bottom of the cleanout opening. A 

schedule for deliming should then be set up,based on the amount 

of time it would take for a 1” buildup of lime. It is recommended that 

the water heater initially be inspected after 6 months.

Example 1:

Initial inspection after 6 months shows 1/2” of lime accumulation. 

Therefore, the heater should be delimed once a year.

Example 2:

Initial  inspection  after  6  months  shows  2”  of  lime  accumulation. 

Therefore, the heater should be delimed every 3 months.

FIGURE 22.

DELIMING SOLVENTS

Hydrochloric base acids are not recommended for use on glass lined 

tanks. Observe handling instructions on label of product being used.

TANK CLEANOUT PROCEDURE

The following practices will ensure longer life and enable the unit to 

operate at its designed efficiency:
1.  Once a month the heater should be flushed. Open the drain valve 

and allow two gallons of water to drain from the heater. Inlet water 

valve should remain open to maintain pressure in tank.

2.  A cleanout opening is provided for periodic cleaning of the tank.  

Gas must be shut off and heater drained before opening cleanout.

To clean heater through cleanout opening, proceed as follows:

1.  Drain heater.

2.  Remove outer cover plate from lower side of heater jacket.
3.  Remove six (6) hex head screws securing tank cleanout plate 

and remove plate.

4.  Remove lime, scale, or sediment using care not to damage the 

glass lining.

5.  Inspect  cleanout  plate  gasket,  if  new  gasket  is  required,  see 

replacement parts list for item number.

6.  Install cleanout plate.  Be sure to draw plate up tight by tightening 

screws securely.

7.  Replace outer jacket cover plate.
8.  In some water areas the sediment might not be removed by this 

method and may result in the water heater making rumbling or 

boiling noises.

DRAINING AND FLUSHING

It is recommended that the water heater storage tank be drained 

and  flushed  every  6  months  to  reduce  sediment  buildup.  The 

water heater should be drained if being shut down during freezing 

temperatures. See Installation Considerations in this manual for 

the location of the water heater components described below.

Burn harzard.

Hot water discharge.

Keep  hands   clear  of  drain

valve  discharge.

TO DRAIN THE WATER HEATER STORAGE TANK:

1. 

Turn off gas supply at the Main Gas Shutoff Valve if the water 

heater is going to be shut down for an extended period. 

2.  Ensure the cold water inlet valve is open.
3. 

Open a nearby hot water faucet and let the water run until the 

water is no longer hot.

4.  Close the cold water inlet valve to the water heater.
5.  Connect a hose to the water heater drain valve and terminate 

it to an adequate drain.

6.  Open the water heater drain valve and allow all the water to 

drain from the storage tank.

7.  Close the water heater drain valve when all water in the 

storage tank has drained.

8. 

Close the hot water faucet opened in Step 4.

9. 

If the water heater is going to be shut down for an extended 

period, the drain valve should be left open.

TO FLUSH THE WATER HEATER STORAGE TANK:

1.  Ensure the cold water inlet valve is open.
2. 

Open a nearby hot water faucet and let the water run until the 

water is no longer hot. Then close the hot water faucet.

3.  Connect a hose to the drain valve and terminate it to an 

adequate drain.

4. 

Ensure the drain hose is secured before and during the entire 

flushing procedure. Flushing is performed with system water 

pressure applied to the water heater. 

5. 

Open the water heater drain valve to flush the storage tank. 

6. 

Flush the water heater storage tank to remove sediment and 

allow the water to flow until it runs clean.

7. 

Close the water heater drain valve when flushing is completed.

8.  Remove the drain hose.
9. 

Fill water heater. See Filling The Water Heater in this manual.

10. 

Turn on gas supply to water heater at Main Gas Shutoff Valve.

11. 

Allow the water heater to complete several heating cycles to 

ensure it is operating properly.

SERVICE

Before calling for repair service, read the “Start Up Conditions” 

and “Operational Conditions” found in the “For Your Information” 

section of this manual.
If a  condition  persists  or  you  are  uncertain  about  the  operation 

of  the  water  heater  contact  a  service  technician.  If  you  are  not 

thoroughly familiar with gas codes, your water heater, and safety 

practices, contact your gas supplier or qualified installer to check 

the water heater.

Use  the  ”Leakage  Checkpoints”  guide  to  check  a  “Leaking” 

 

water heater.  Many suspected “Leakers” are not leaking tanks.  

Often the source of the water can be found and corrected.
Read this manual first. Then before checking the water heater make 

sure the gas supply has been turned “OFF”, and never turn the gas 

“ON” before the tank is completely full of water.
Never use this water heater unless it is completely filled with water.  

To prevent damage to the tank, the tank must be filled with water.  

Water must flow from the hot water faucet before turning “ON” gas 

to the water heater.

Summary of Contents for CLN 075100

Page 1: ...erious injury This manual must remain with the water heater WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal inj...

Page 2: ...Fresh Air Openings for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Through Two Horizontal Ducts 14 Outdoor Air Through Two Vertical Ducts 14 A...

Page 3: ...ornia to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances WARNING This product contains a chemical known to the State of C...

Page 4: ...4 GENERAL SAFETY INFORMATION...

Page 5: ...you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation op...

Page 6: ...2 12 1 2 CM 157 6 147 3 74 9 64 1 40 3 10 2 38 7 40 6 5 1 NPT NPT 31 8 F 30 40 50 60 70 80 90 100 110 120 130 140 GPH 246 184 147 123 105 92 82 74 67 61 57 53 C 17 22 28 33 39 44 50 56 61 67 72 78 LPH...

Page 7: ...vicing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the str...

Page 8: ...proper and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any spe...

Page 9: ...rtain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protect...

Page 10: ...to manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of t...

Page 11: ...s not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact...

Page 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Page 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Page 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Page 15: ...er heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation Align the legs of the draft hood with the holes provided Insert...

Page 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Page 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Page 18: ...ter several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier SEE FIGURE A DANGER Hotter water increases the risk of scald injury Consult the instructio...

Page 19: ...r at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 6 Follow manufacturer s instructions for installation of the valves Before changing the factory setti...

Page 20: ...rmal See Condensation in this section OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod for corrosion protection of the tank Certain water conditions w...

Page 21: ...ll with a blue haze and small amounts of yellow or orange at the edges After several minutes of operation the burner screen may glow red You should check for sooting Soot is not normal and will impair...

Page 22: ...of the hardness lime For this reason it is recommended that a regular schedule for deliming be maintained ANODE ROD INSPECTION Property Damage Hazard Avoid water heater damage Inspection and replaceme...

Page 23: ...TANK 1 Turn off gas supply at the Main Gas Shutoff Valve if the water heater is going to be shut down for an extended period 2 Ensure the cold water inlet valve is open 3 Open a nearby hot water fauc...

Page 24: ...an condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Wa...

Page 25: ...Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Gas Control Replace Gas Control Ther...

Page 26: ...ocal codes shall govern their usage 4 The Tank Temperature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat s...

Page 27: ...mostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Page 28: ...ermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING P...

Page 29: ...ired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE...

Page 30: ...rature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temper...

Page 31: ...he pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATU...

Page 32: ...32 NOTES...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...ion is also installed at the heater s and operational at all times The temperature and pressure relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the...

Page 36: ...36 300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com Copyright 2015 Lochinvar LLC All rights reserved...

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