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User’s Information Manual 

Please read before proceeding

The Knight Boiler Installation and
Operation Manual along with the Knight
Boiler Service Manual are for use only by
a qualified heating installer/service
technician.

Refer only to this User’s

Information Manual for your reference.
Improper installation,

adjustment,

alteration, service or maintenance can
cause property damage, personal injury
(exposure to hazardous materials) or loss
of life. Installation and service must be
performed by a qualified installer, service
agency or the gas supplier (who must
read and follow the supplied instruction
before installing, servicing, or removing
this boiler. This boiler contains materials
that have been identified as carcinogenic,
or possibly carcinogenic, to humans).

Failure to adhere to the guidelines on this
page can result in severe personal injury,
death, or substantial property damage.

Boiler service and maintenance –

• To avoid electric shock, disconnect electrical supply 

before performing maintenance.

• To avoid severe burns, allow boiler to cool before 

performing maintenance.

Boiler operation –

• Do not block flow of combustion or ventilation air to 

the boiler. This boiler is equipped with a control which 
will automatically shut down the boiler should air or 
vent be blocked.

If vent or air blockage is easily 

accessible and removable, remove it. The boiler should 
attempt to restart. If blockage is not obvious or cannot 
be removed, have the boiler and system checked by a 
qualified service technician.

• Should overheating occur or gas supply fail to shut off,

do not turn off or disconnect electrical supply to the 
circulator. Instead, shut off the gas supply at a location 
external to the appliance.

• Do not use this boiler if any part has been under water.

The possible damage to a flooded appliance can be 
extensive and present numerous safety hazards. Any 
appliance that has been under water must be replaced.

Boiler water –

• Thoroughly flush the system (without boiler 

connected) to remove sediment. The high-efficiency 
heat exchanger can be damaged by build-up or 
corrosion due to sediment.

• Do not use petroleum-based cleaning or sealing 

compounds in the boiler system. Gaskets and seals in 
the system may be damaged.

This can result in 

substantial property damage.

• Do not use “homemade cures” or “boiler patent 

medicines”. Serious damage to the boiler, personnel,
and/or property may result.

• Continual fresh make-up water will reduce boiler life.

Mineral buildup in the heat exchanger reduces heat 
transfer, overheats the stainless steel heat exchanger,
and causes failure. Addition of oxygen carried in by 
makeup water can cause internal corrosion. Leaks in 
boiler or piping must be repaired at once to prevent 
makeup water.

Freeze protection fluids –

• NEVER use automotive antifreeze. Use only inhibited 

propylene glycol solutions, which are specifically 
formulated for hydronic systems. Ethylene glycol is 
toxic and can attack gaskets and seals used in hydronic 
systems.

When calling or writing about the boiler –
Please have the boiler model and serial
number from the boiler rating plate.

Consider piping and installation when
determining boiler location.

Any claims for damage or shortage in
shipment must be filed immediately
against the transportation company by
the consignee.

Factory warranty (shipped with unit)
does not apply to units improperly
installed or improperly operated.

3

NOTICE

WARNING

NOTICE

Summary of Contents for 80 - 500

Page 1: ...flammable vapors are likely to be present WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas...

Page 2: ...life of the product DANGER WARNING CAUTION CAUTION NOTICE DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentiall...

Page 3: ...al supply to the circulator Instead shut off the gas supply at a location external to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance c...

Page 4: ...hments Swimming pools Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishmen...

Page 5: ...re than 54 F above return water temperature If combustion or performance indicate need Clean heat exchanger Remove and clean burner using compressed air only Clean the blower wheel Owner maintenance s...

Page 6: ...or fluorine if allowed to contaminate the boiler intake air will cause acidic condensate in the boiler This will cause significant damage to the boiler if allowed to continue Read the list of potentia...

Page 7: ...Call your qualified service technician to inspect the boiler and system 5 Leave the top of the 1 2 inch tee OPEN This is needed as a vacuum break 6 Do not expose condensate line to freezing temperatu...

Page 8: ...s on pages 9 and 10 of this manual Call your qualified service technician to inspect the boiler and system Shut boiler down unless boiler is used for Domestic Water 1 Follow To Turn Off Gas to Applian...

Page 9: ...User s Information Manual 9 3 Operating instructions Models 80 285...

Page 10: ...User s Information Manual 10 3 Operating instructions 3 Operating instructions Models 399 500...

Page 11: ...s Information Manual 11 4 SMART SYSTEM control module Figure 4 Control Panel Knight boiler control module Use the control panel FIG 4 to set temperatures operating conditions and monitor boiler opera...

Page 12: ...the installer access code Have your qualified service technician reference the Knight Boiler Service Manual Saving parameters reference parameter table on page 13 of this manual To save parameters an...

Page 13: ...es Yes Yes 7 Night Setback Times 14 Yes Yes Yes Yes B 1 SH Set Point User 14 Yes Yes Yes Yes E 1 DHW Boiler Set Point 15 Yes Yes Yes Yes 2 SH DHW Switching Time 15 Yes Yes Yes Yes F 5 Outdoor Air Shut...

Page 14: ...an be changed by the user or the installer by accessing parameter A6 The temperature range for this parameter is 32 F to 140 F The feature is turned off with a setting of 32 F The default value is 32...

Page 15: ...F to 120 F The default value is 80 F Outdoor air shutdown differential The outdoor air shutdown differential parameter is the number of degrees below parameter F5 the outdoor air temperature must go...

Page 16: ...an additional 10 seconds to clear the combustion chamber and vent system of residual flue products Service The unit has been placed in a temporary mode that will allow the unit to fire at 100 of rate...

Page 17: ...e outdoor air sensor wires or the sensor itself has become grounded Press the Next arrow key on the SMART SYSTEM display to access Screen 4 4 FLUE F The control will display the flue temperature Open...

Page 18: ...mote thermostat and has not powered the system pump ON The control has received a call for heat from a remote thermostat and has powered the system pump Delay The system call for heat has been satisfi...

Page 19: ...User s Information Manual 19 5 Notes...

Page 20: ...KB USER 01 09 05...

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