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CHAPTER 1: BASIC NOTIONS 

3 

 

TRYTON 107/112 

CHAPTER 1:

 

BASIC NOTIONS 

 

Summary of Contents for TRYTON 107

Page 1: ...Instruction Manual ENG LNS America 4621 East Tech Drive Cincinnati Ohio 45245 9 112 03 US TRYTON 107 112...

Page 2: ......

Page 3: ...MOUNTING 24 3 ANCHORING TO THE GROUND 25 4 CONNECTING 25 CHAPTER 4 ELECTRICS 27 1 ELECTRICAL EQUIPMENT 28 2 STATIONARY CONTROL 30 3 PUMP MOTOR 30 4 ELECTRICAL CONTROL CABINET 31 5 INTERFACE 36 6 ELEC...

Page 4: ...NICAL ADJUSTMENTS 72 5 HYBRID BARREL OPTION 77 6 LOADING 79 7 SETTINGS 81 8 CYCLE AUTOMATIC 87 9 POWERING DOWN 89 CHAPTER 9 TROUBLESHOOTING MAINTENANCE 90 1 FACTORS AFFECTING PERFORMANCE 91 2 ALARMS 9...

Page 5: ...CHAPTER 1 BASIC NOTIONS 3 TRYTON 107 112 CHAPTER 1 BASIC NOTIONS...

Page 6: ...e handling the system please refer to the chapter on the device to be set for example see chapter or see point 1 2 Captions Whenever possible the reference numbers contained in the instruction manual...

Page 7: ...its subsidiaries cannot be made responsible for the debts losses expenses or damage incurred or suffered by the buyer of this product or a third party following an accident incorrect use or misuse or...

Page 8: ...inery Directive EN ISO 12100 2010 Safety of machinery Basic concepts principles EN ISO 14121 2 2013 Safety of machinery Risk assessment EN ISO 13857 2008 Safety of machinery Safety distances to preven...

Page 9: ...or damage to components use only the indicated points for lifting and moving the bar feeder system No one should be near the hanging load or within the operating range of the overhead hoist crane for...

Page 10: ...amage whether caused directly or not by any means whatsoever if certain safety devices have not been included 5 1 Security analysis for the correct incorporation Before considering assembling the mach...

Page 11: ...12 5 2 Layout of the safety elements Designation Description A Main access cover B Emergency Stop push button SQ10 Safety switch for loading arm option not represented in this picture SQ11 Safety swit...

Page 12: ...10 CHAPTER 1 BASIC NOTIONS TRYTON 107 112...

Page 13: ...CHAPTER 2 TECHNICAL DATA 11 TRYTON 107 112 CHAPTER 2 TECHNICAL DATA...

Page 14: ...The system can be setup for another range of diameters by a few simple operations not counting the start up of the lathe According to the configuration chosen the TRYTON 107 112 hydraulic bar feeder c...

Page 15: ...cycle Main electrical power Volt 3x 220 480 50 Hz 60 Hz Hydraulic oil ISO 100 25 liters 6 6 Gallons 2 4 Barrel 5 mm 7 mm 10 mm 12 7 mm Minimum diameter 1 mm 1 mm 3 mm 4 mm Maximum diameter 5 mm 7 mm...

Page 16: ...14 CHAPTER 2 TECHNICAL DATA TRYTON 107 112 3 1 Tryton 112 CNC...

Page 17: ...CHAPTER 2 TECHNICAL DATA 15 TRYTON 107 112 3 2 Tryton 107 cames CNC...

Page 18: ...16 CHAPTER 2 TECHNICAL DATA TRYTON 107 112 3 3 Tryton 112 cames...

Page 19: ...tor D Barrel E Barrel lock F Remote control G Main access cover H Front foot I Rear foot J Hydraulic tank K Indexing motor L Air filtering unit M Pneumatic electrical cabinet N Connector feed motor O...

Page 20: ......

Page 21: ...CHAPTER 3 SETTING INTO OPERATION 19 TRYTON 107 112 CHAPTER 3 SETTING INTO OPERATION...

Page 22: ...700 kg 750 kg 800 kg Width 800 mm 800 mm Length 5000 mm 6000 mm 5000 mm 6000 mm Height 1200 mm Depending on swing over bed 1 2 Unpacking For practical and safety reasons the bar feeder must be unpacke...

Page 23: ...h eight screws A A pusher is delivered installed in the bar feeder and any additional accessories are delivered attached to the mount B The interface outlet and technical documentation are packaged se...

Page 24: ...a hoist Insert two bars B into the holes of the lifting plates Insert the hoist A vertically above the bar feeder Place the straps over the ends of the bars B then attach them to the hoist Raise the...

Page 25: ...stance contact LNS or its local representative The area around the lathe and the bar feeder must be cleared to allow for their maintenance and handling It should remain clear after the installation is...

Page 26: ...proceeding with the alignment of the bar feed system ensure that the lathe is stable and preferably leveled The bar feed system must be positioned as nearest as possible from the lathe spindle When al...

Page 27: ...system is in place and perfectly aligned it should be anchored to the ground to make it stable To accomplish this 8 anchorage points A have been provided 8 anchorage bolts B must be furnished by the...

Page 28: ...26 CHAPTER 3 SETTING INTO OPERATION TRYTON 107 112...

Page 29: ...CHAPTER 4 ELECTRICS 27 TRYTON 107 112 CHAPTER 4 ELECTRICS...

Page 30: ...justments as long as the bar feed system is under electrical power The adjustments of the electrical equipment must only be performed by qualified personnel 1 1 Description The electrical parts of the...

Page 31: ...witch only for CNC SQ2 4 391 Barrel indexing SQ3 4 391 Indexing hole detector option Hybrid SQ4 44 0072 Material proximity detector SQ5 4 391 Detector connector in front position SQ6 4 391 Detector co...

Page 32: ...he barrel replenishing the barrel changing the working diameter option Hybrid Designation Description SB20 Loading SB21 Advance SB22 Retract 3 PUMP MOTOR During the installation ensure that the motor...

Page 33: ...Safety control module option not represented K10 4 932 Safety control module option not represented KA2 4 925 Relay Motor M2 KA3A 4 925 Relay Motor M3 KA3R 4 925 Relay Motor M3 KA4 4 925 Relay Motor M...

Page 34: ...circuit breaker activates and push button C STOP is released For safety reason the power supply to the motor is immediately interrupted After having located and repaired the problem causing this inte...

Page 35: ...spare ones on hand To replace the fuse 1 Unscrew the cap a quarter of a turn to the left 2 Remove and replace the fuse with an identical one and put the cap back The transformer T2 has an output of 24...

Page 36: ...as soon as possible by a battery of the same type with the barfeed power on Designation Description A Information Battery module CR2032 watch battery M1 Slot for Parts Library M2 Slot for memory expa...

Page 37: ...travel connector O42 YV14 Production control option I11 SQ7 Locked piston O43 YV15 Blocking section feed option I12 SQ8 End of bar O44 Not used I13 SB20 Load push button O45 Not used I14 SB21 Selector...

Page 38: ...their own thermal protection systems breakers thermal relays and fuses etc The power supply for the bar feed system should be connected to the output of a breaker mounted in the electrical control bo...

Page 39: ...movement of the feeding pusher and the bar independently of the mode of the lathe clamp As long as this signal is present the signal of the foot switch to open and close the clamping device of the lat...

Page 40: ...options are available only to optimize production conditions a R5 auxiliary end of bar relay This signal may be used to reduce the length of the remnant in case the remnants exceed the maximum admiss...

Page 41: ...1 7 x 0 75 3x1 black black 2 4 480 400 230 200 5 0 PE 2 5 Yellow Green Ground X2 0V T1 T2 3 15A 230 2x1 red AC DC Supply 24 V DC 6 5A 0 0V 0V 24V 4x0 75 blue X1 24V X1 0V IN X2 24V X1 0V OUT PE 0V IN...

Page 42: ...x 0 5 Bn 5 Bu H1 M2 M3 X3 T3 F1 10 0V OUT Safety line H Added option production control page 2 6 15 01 2016 G Crossed wire Black and White on SR2 F Rev Added arc suppressor Z1 on KM1A Description DE...

Page 43: ...Gy Pk Wh Gn Wh Ye Wh Bk Gy Gn Pk Gn Gn Bu Yellow Blue 32 I0 30 I1 Yellow Pink X1 SP2 X1 SQ10 Yellow Grey 28 I2 26 I3 Brown Black 24 I4 X1 SQ11 Brown Red 22 I5 X1 SQ1 Brown Blue 20 I6 X1 SQ2 Pink Brow...

Page 44: ...10 0V OUT Position stop H Added option production control page 2 6 15 01 2016 G Crossed wire Black and White on SR2 F Rev Added arc suppressor Z1 on KM1A Description DE 19 08 2015 DE 23 06 2015 DE Dat...

Page 45: ...Gn Gn Bu 32 Yellow Blue X1 0V OUT X1 24V O49 30 Yellow Pink O50 28 Yellow Grey 2 O51 26 Brown Black 30 I17 Yellow Pink Yellow Grey 28 I18 2 26 I19 PLC E161 1 A460 3 O52 24 Brown Black 24 I20 4 Brown...

Page 46: ...llow Brown Black Adjust parameter interface 42 on 17 R1 F5 10 0V OUT A1 A2 R2 Alarm relay A1 A2 Loading cycle completed relay H Added option production control page 2 6 15 01 2016 G Crossed wire Black...

Page 47: ...ctrom canique K8 K1 K2 A2 S10 S13 14 24 Yellow Blue I0 0 F3 3 F6 10 0V OUT K3 A1 A2 1 1 7 5 H Added option production control page 2 6 15 01 2016 G Crossed wire Black and White on SR2 F Rev Added arc...

Page 48: ...1 I A2 I A3 I A4 EMERGENCY STOP R3 R4 R5 1 2 1 2 0V 0V RM A5 A7 A6 A8 PE PE I A5 I A6 I A7 I A8 H Added option production control page 2 6 15 01 2016 G Crossed wire Black and White on SR2 F Rev Added...

Page 49: ...0 5A A460 PLC PCD3 M5340 Z27 Module of battery 4 ES 112 E161 0 4 ES 112 E161 1 4 ES 112 A460 2 4 ES 112 A460 3 Cable 32x 900 mm Cable 32x 900 mm Cable 32x 790 mm Cable 32x 790 mm 4 5 Saia burgess Bat...

Page 50: ...oup electro valves SMC KDT ZE06 SP1 KDT ZE07 SQ11 SQ8 KDT ZE2x5 SQ6 KA4 KDT ZE2x5 SQ9 KA3 KDT ZE2x05 KA2 SQ1 H Added option production control page 2 6 15 01 2016 G Crossed wire Black and White on SR2...

Page 51: ...CHAPTER 5 PNEUMATIC 49 TRYTON 107 112 CHAPTER 5 PNEUMATIC...

Page 52: ...the cable feed device Opening of the front rest option To guarantee an optimal operation of the bar feed system a minimum pressure of 5 bars 75 PSI and a maximum pressure of 6 bars 90 PSI is mandator...

Page 53: ...r USA 3 8 9 5mm Provide an air hose long enough to allow the complete travel 500 mm of the retraction system When the hose is connected it should not lie on the ground because it could become damaged...

Page 54: ...ntrolled by the PLC the electro valves activate the pneumatic cylinders By pressing a key E the pneumatic cylinders can be activated manually This manoeuvre may prove to be useful during tests or main...

Page 55: ...CHAPTER 5 PNEUMATIC 53 TRYTON 107 112 4 PNEUMATIC DIAGRAM...

Page 56: ...54 CHAPTER 5 PNEUMATIC TRYTON 107 112...

Page 57: ...CHAPTER 6 HYDRAULIC 55 TRYTON 107 112 CHAPTER 6 HYDRAULIC...

Page 58: ...contain ned in a tank It is drawn up by a motor pump and injected in the connector This pressure causes the pusher to advance and also guides the bar A pressure switch measures the pressure at the ou...

Page 59: ...ure switch will take place at a pressure higher than the original setting Turning in the opposite direction will produce the reverse 3 When the adjustment is completed retighten the locking screw D 1...

Page 60: ...s curit 3 A 6 DESCRIPTION B B 4 C C 2 1 QUANTITE 1 Ancien N 016 012 014 D TOLERANCES GENERALES ARBRES h12 30 0 1 ALESAGES H12 CE DESSIN REMIS COMFIDENTIELLEMENT NE PEUT ETRE COPIER NI COMMUNIQUE SANS...

Page 61: ...CHAPTER 7 GENERAL DESCRIPTION 59 TRYTON 107 112 CHAPTER 7 GENERAL DESCRIPTION...

Page 62: ...nside the tubes and are brought into the axis of the spindle by simple rotation of the barrel 1 2 Layout of the elements Designation Article nr Description A Variable Barrel Varies according to the co...

Page 63: ...e pusher is lodged in the connector The connector block situated to the rear of the connector is fed by the hydraulic pump and feeds hydraulic fluid to the guidance tube as well as advancing the pushe...

Page 64: ...rticles Nr indicated in the tables below are relative to the more frequently installed machines They may be different according to the bar feed system Designation LPU 865 mm Description 5 mm Article n...

Page 65: ...to insert material into the pusher collet When the bar is finished the pusher retracts and the mobile vice extracts the remnant from the collet 4 2 Layout of the elements Designation Description A Upp...

Page 66: ...any manipulation when the feeder is not in working position It is strictly prohibited to use the retraction system before the bar feed system is anchored to the ground Before handling the loading arm...

Page 67: ...che tube Poulie d entra nement Vis t te basse Vis t te cylindrique Vis t te cylindrique Vis sans t te 913 06 12 Z TU Vis sans t te 933 06 30 Z 934 06 Z Vis t te six pans Ecrou C B A 12 11 D D E 14 16...

Page 68: ...66 CHAPTER 8 OPERATION TRYTON 107 112 CHAPTER 8 OPERATION...

Page 69: ...from the beginning The status parameters saved in the PLC prior to powering down are then checked by the PLC which analyses them The latter then gives the operator access only to those handling operat...

Page 70: ...rect handling and reducing the access time to the necessary functions The display reads continuously and clearly the status of the bar feed system and the production allowing one to verify at all time...

Page 71: ...dicate to the operator which functions are attributed to keys F1 through F4 The icons available are the following Icon Signification Icon Signification Switch to automatic mode Escape Stop after machi...

Page 72: ...ameters When a list of parameters is submitted the left right and up down keys make it possible to select them 2 4 Emergency stop button When a dangerous situation arises pressing the emergency stop s...

Page 73: ...onal accessories and settings required by the bar feed system to carry out a specific job are part of the set up A few simple operations are necessary to prepare the device to handle another range of...

Page 74: ...rious components that make them up are glued together Only the collet is interchangeable according to the diameter of bar 1 Press the STOP key 2 Press the MENNU key The following text is displayed 3 P...

Page 75: ...he bolts D of the upper and lower jaws E so that they open 2 Draw back 3 the mobile vice F until the roller bearings are on the flats of the cam Screw 4 the bolt D until the bar resting on the lower j...

Page 76: ...h material for machining an additional part Lp 1 mm Maximum remnant length Lp 1mm Min 4 4 1 Adjustment Move the lathe headstock to the start or regrip position To the rear of the bar feeder undo the f...

Page 77: ...ing is the same for any bar length 4 5 1 Setting Before handling the barfeeder stop the lathe at the end of part cycle 1 Press the STOP key 2 Press the MENNU key The following text is displayed 3 Pres...

Page 78: ...ort bar fed into barrel in the tube aligned on the connector 1 Press the key 2 Press the key and insert the bar into the bar feed clamp Then continue to feed until the connector is against the barrel...

Page 79: ...he following text is displayed 5 Press the key corresponding to the PAGE DOWN icon The following text is displayed 6 Press the key corresponding to the ENTER icon 7 Use the stationary control to advan...

Page 80: ...ed with the replacement of the reduction tube G as explained in points 5 to 7 Then install the connector on the bearings and fix with the screws M Refit the guide L Pushers of 12 7 mm diameter have no...

Page 81: ...ove the bars back If there is an obstacle wall machine etc which prevents loading from the rear the bar feeder will have to be fitted with a retractable foot so that the barrel can be loaded from the...

Page 82: ...hen proceed as follows The hydraulic pressure indicated on the manometer A can be set to between 0 8 and 5 bar according to the diameter of the bars and the guidance tubes Screwing down the regulator...

Page 83: ...over Switching guide tube diameter Clamping mode normal reversed Position Quick access to the following position values Top cut Time for loading a new bar and top cut positioning Headstock reverse wit...

Page 84: ...when changing diameter Diameter changeover With this parameter the reduction tube can be replaced and the barrel indexed when changing diameter Clamping device By pulling By pushing The interface sig...

Page 85: ...pe During the loading cycle the bar is automatically loaded and positioned into the spindle outside the clamping device of the lathe chuck or actuator This positioning corresponds to a value T program...

Page 86: ...em during the new bar loading A third option allow to enable the part separator goblets change when machining short parts Part separator goblets change during production cycle This parameter allow to...

Page 87: ...settings of the barfeeder Once the barfeeder has run more than 20 production cycles this parameter is not shown anymore Automatic cycle Dry Run emulation This function allows the use the lathe in the...

Page 88: ...the clamping device Interface To configure the interfacing signals between the lathe and the bar feeder like clamping device signal of the lathe loading device signal of the lathe relays states in the...

Page 89: ...oaded Material must be placed into the lathe clamping device Note under certain conditions it is possible to perform manual movements during the automatic cycle Depending on the lathe configuration an...

Page 90: ...o make another piece when the barfeeder collet draws close to the lathe clamping device the end of rod signal is given and the barfeeder enters in the loading sequence 6 The hydraulic motor reverses t...

Page 91: ...t 10 The barrel is then indexed and it positions the next bar in the axis of the pusher and the spindle The loading cycle restarts 9 POWERING DOWN Before handling the bar feeder stop the lathe at the...

Page 92: ...90 CHAPTER 9 TROUBLESHOOTING MAINTENANCE TRYTON 107 112 CHAPTER 9 TROUBLESHOOTING MAINTENANCE...

Page 93: ...he reduction of the rotation speeds permitted 1 6 Clearance between the spindle and the bar While the rear of the bar is maintained by front rest of the bar feed system and the front by the collet or...

Page 94: ...e clamp has the great advantage of holding the bar at two points separated by about 1 5 the diameter with a clamping 2 times 350 degrees over about 0 5 times the diameter Effectiveness excellent 1 11...

Page 95: ...s helps to decrease this clearance Guiding is thus improved but in addition the insertion of the bar into the clamping device of the lathe is made much easier The inside diameter of the reduction tube...

Page 96: ...e remote control to reset the alarm AL02 MAIN ACCESS COVER OPEN Description The PLC does not detect input I4 SQ11 from the safety switch on the main access cover The problem is generated when the main...

Page 97: ...olutions Raise the air pressure to min 3 bar et max 6 bar Switch the PLC to RUN mode Adjust or replace pressure switch SP1 Press STOP key on the remote control to reset the alarm AL07 Not used AL08 BA...

Page 98: ...the bar feed system and the lathe to stop after after machining a quantity of workpieces set by the user Solutions Restart the bar feed system and the lathe AL13 TRANSFER DEVICE FRONT POSITION SIGNAL...

Page 99: ...MISSING Description The PLC does not detect input I11 SQ7 in automatic production cycle The problem is normally generated when the SQ7 switch is mis adjusted and does not read the mechanical plunger...

Page 100: ...on Solutions Adjust or replace switch SQ8 Remove any mechanical obstruction keeping the connector to move Check and replace if necessary the pusher retract cable Press STOP key on the remote control t...

Page 101: ...the problem persists please contact LNS SA for further information AL29 PARTS SEPARATOR GOBLETS SYSTEM MALFUNCTION Description This alarm occurs if any mechanical obstruction prevent the separator go...

Page 102: ...mnant from the collet Solutions Remove any obstruction from the proximity switch SQ4 detection range Check the correct functionning of the remnant extraction device Check the collet function and state...

Page 103: ...wer for the PLC Solutions Replace the battery as soon as possible Note do not power down the bar feeder until the battery has been replaced Failure to follow this direction will result in loss of PLC...

Page 104: ...MAINTENANCE TRYTON 107 112 AL56 SINGLE BAR MODE Description This option allows to program the bar feed system and the lathe to stop after after machining one bar set by the user Solutions Restart the...

Page 105: ...the drain plug and filter Fill the tank with fresh oil then lower the collection plate Designation Article nr Description A Drain plug B 112 12 033 Metal scrap collection plate C 112 012 014 Filter Ne...

Page 106: ...ular cleaning of your bar feed system can only serve to improve its operation and prolong its useful life For cleaning on the outside use a soft cloth and a regular detergent for the inside use a clot...

Page 107: ...CHAPTER 9 TROUBLESHOOTING MAINTENANCE 105 TRYTON 107 112...

Page 108: ...106 CHAPTER 10 APPENDICES TRYTON 107 112 CHAPTER 10 APPENDICES...

Page 109: ...be photocopied duly filled out and returned to your retailer or nearest LNS agent Company name Person in charge Address ZIP City Country Phone Fax Type of device Serial number Qty Ordering no Descript...

Page 110: ...LOSE COLLET N TURRET HOME N CLEAR TURRET M CODE DWELL LOAD N N CLOSE COLLET N START SPINDLE PART PROGRAM N COLLANT ON N X Z G F T S M N TOP CUT MATERIAL N MACHINE PART N N PARTS CATCHER IN IF AVAILABL...

Page 111: ...CHAPTER 10 APPENDICES 109 TRYTON 107 112 3 LNS ADDRESSES CONTACTS LNS Europe www lns europe com LNS America www lns america com LNS Asia www lns asia com...

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